Detection device for heating silicon carbide heating rod
By designing a power motor and worm gear mechanism, combined with a temperature sensor and controller, the automated clamping and precise temperature monitoring of the silicon carbide heating rod were achieved, solving the problem of cumbersome operation of existing devices and improving detection efficiency and result reliability.
Patent Information
- Application Number
- CN202423299530.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2026-01-09
- Estimated Expiration
- 2034-12-31
AI Technical Summary
Existing silicon carbide heating rod detection devices are cumbersome to operate, labor-intensive, and difficult to automate the clamping of heating rods and achieve precise temperature monitoring.
The system employs a power motor and worm gear mechanism to automate the loading, clamping, and heating process of the heating rod. Combined with temperature sensors and controllers, it enables precise monitoring and adjustment. Through an integrated mechanical transmission and intelligent control system, it achieves efficient and accurate heating and detection.
It enables automated clamping and precise temperature monitoring of silicon carbide heating rods, improving the consistency and reliability of test results and reducing the labor intensity and time cost for operators.
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Figure CN223784237U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to silicon carbide heating rod detection technical field, specifically a kind of silicon carbide heating rod heating detection device. BACKGROUND
[0002] Silicon carbide heating rod is a kind of commonly used electric heating element, because of its high temperature resistance, oxidation resistance, high thermal conductivity and low thermal expansion coefficient and other characteristics and is widely used in various industrial heating applications, in order to ensure the normal work of silicon carbide heating rod and safe use, need to be equipped with appropriate detection device to monitor its working condition.
[0003] The existing detection device can refer to the Chinese utility model patent with patent announcement No.CN209640258U, which discloses a kind of silicon carbide heating rod multi-rod simultaneous heating detection device, including shell, the shell one side is provided with display screen, the shell other side is provided with motor box, the motor box is provided with motor in, the motor one side is provided with rotating rod, the rotating rod other end is engaged in the bearing inner ring in shell interior, the bearing is fixed on the inner wall of shell. Advantage: two silicon carbide heating rods can be fixed on a single clamping plate, multiple silicon carbide heating rods can be energized at the same time, and the temperature of the heating rods after heating can be detected while heating, to determine whether they can be used normally. The reciprocating rotation of the forward and reverse motor is repeated to measure the temperature of the heating rods at both ends of the rotating rod multiple times, making the measurement results more accurate, greatly improving the efficiency of silicon carbide heating rod measurement and shortening the production time of silicon carbide heating rod.
[0004] The above device has good use effect, but still has some defects in actual use: the above device inserts multiple heating rods between two clamping blocks during use, then rotates the bolts, pushes the clamping blocks through the bolts, and the clamping blocks slide on the sliding rails to clamp the heating rods. Since there are sixteen connecting rods and clamping plates, and each clamping plate needs to be rotated at least twice, and each pair of clamping blocks needs to be rotated multiple times to ensure that the heating rods are clamped firmly, which is quite tedious for the operator, increasing labor intensity and time cost. UTILITY MODEL CONTENTS
[0005] The utility model aims at providing a kind of silicon carbide heating rod heating detection device, with the advantages of simple operation and high automation, the automatic loading of heating rod, clamping and the automation control of heating process are realized by power motor and worm gear mechanism;Temperature sensor and controller are used to realize accurate monitoring and adjustment of the heating process;Through integrated mechanical transmission and intelligent control system, efficient, accurate and safe heating and detection process of multiple silicon carbide heating rods are realized.
[0006] To achieve the above object, the utility model provides following technical scheme: a kind of detection device for silicon carbide heating rod heating, including shell and the lifting plate being slidably arranged in its inside, the top of the lifting plate is equidistantly provided with multiple arc heating seats, multiple arc heating seat top is placed with multiple silicon carbide heating rod bodies, the top of multiple silicon carbide heating rod bodies is slidably connected with positioning member:
[0007] The positioning member includes multiple arc clamping plates equidistantly arranged in the shell, the top of multiple silicon carbide heating rod bodies is slidably connected with arc clamping plate on both sides, the top of multiple arc clamping plates is fixedly connected with lifting threaded sleeve, the top of multiple lifting threaded sleeves extends to the top of the shell outside and is rotatably connected therewith, the top of the shell is fixedly connected with mounting shell, the top of multiple lifting threaded sleeves extends to the inside of the mounting shell and is rotatably connected therewith, the front surface of the mounting shell is fixedly connected with controller for controlling the whole device.
[0008] As a kind of detection device for silicon carbide heating rod heating of the utility model, the rear side of the inner wall of the shell is fixedly connected with measuring plate, the front surface of the measuring plate is fixedly connected with multiple temperature sensors equidistantly arranged, the front end surface of multiple temperature sensors is in contact with the rear end of multiple silicon carbide heating rod bodies.
[0009] As a kind of detection device for silicon carbide heating rod heating of the utility model, the bottom center of the inner wall of the shell is fixedly connected with multiple electric push rods equidistantly arranged, and the bottom of the lifting plate is fixedly connected with the top telescopic end of multiple electric push rods.
[0010] As a kind of detection device for silicon carbide heating rod heating of the utility model, the front surface of the shell is rotatably connected with shell door, and the front surface of the shell door is fixedly connected with handle.
[0011] As a kind of detection device for silicon carbide heating rod heating of the utility model, multiple lifting threaded sleeves are internally threadedly connected with lifting threaded rods, and the top of multiple lifting threaded rods extends to the top of multiple lifting threaded sleeves outside and is rotatably connected with the top of the inner wall of the mounting shell.
[0012] As a kind of detection device for silicon carbide heating rod heating of the utility model, the top surface of multiple lifting threaded rods is fixedly sleeved with No. 2 worm gear, and the same No. 2 worm gear is meshingly connected with one side of two No. 2 worm gears corresponding arranged in front and back, and multiple No. 2 worm gears are equidistantly arranged in the inside of the mounting shell.
[0013] The utility model provides a kind of silicon carbide heating rod heating detection device, it is characterized by: the shell is fixedly connected with the installation shell, the installation shell is fixedly connected with the measuring plate, the measuring plate is fixedly connected with the temperature sensor, the shell is fixedly connected with the lifting limiting rod, the lifting limiting rod is fixedly connected with the lifting threaded sleeve, the lifting threaded sleeve is fixedly connected with the lifting plate, the lifting plate is fixedly connected with the arc clamping plate.
[0014] The utility model provides a kind of silicon carbide heating rod heating detection device, it is characterized by: the installation shell is rotatably connected with the No.
[0015] Compared with the prior art, the utility model has the beneficial effects as follows:
[0016] 1, the utility model discloses a measuring plate is fixedly connected in the inner wall rear side of shell, as the installation platform of temperature sensor, ensure that temperature sensor position is stable, is not disturbed by outside, temperature sensor is equidistant and is arranged in the front side surface of measuring plate, and front end is contacted with the rear end of silicon carbide heating rod body, such arrangement can ensure that the temperature of each heating rod is monitored individually, provides accurate temperature data.
[0017] 2, the utility model discloses a power motor drives No. one worm to rotate, drives multiple No. two worms synchronous rotation by No. one worm wheel, and then makes multiple lifting threaded sleeves descend, drives lifting plate to descend to the lowest position, and it is convenient to clamp silicon carbide heating rod body, along with the descending of lifting plate, arc clamping plate contacts silicon carbide heating rod body, and gradually applies clamping force by sliding connection, until reaching preset height and pressure, ensure that heating rod is firmly fixed. Controller issues instruction, and silicon carbide heating rod body is powered on, so that it starts heating, and multiple temperature sensors installed on measuring plate monitor the temperature change of each heating rod in real time, and data is fed back to controller, and if temperature anomaly is detected, controller will immediately take measures (such as cutting off power) to protect equipment safety. Due to the design of No. one worm and No. one worm wheel, all lifting threaded rods can synchronous action, ensure that each heating rod is treated uniformly and consistently, improve the consistency and reliability of test result. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 It is three-dimensional drawing of the utility model;
[0019] Figure 2 It is structure schematic drawing of the utility model;
[0020] Figure 3The utility model discloses a structure schematic view of the shell.
[0021] Figure 4 The utility model discloses a structure schematic view of the positioning piece.
[0022] In the drawing: 1, shell, 2, lifting plate, 3, electric push rod, 4, arc heating seat, 5, silicon carbide heating rod body, 6, measuring plate, 7, temperature sensor, 8, shell door, 9, handle, 10, arc clamping plate, 11, lifting threaded sleeve, 12, lifting threaded rod, 13, installation shell, 14, second worm wheel, 15, second worm, 16, lifting limit rod, 17, first worm wheel, 18, first worm, 19, power motor, 20, protective cover, 21, controller. Specific implementation
[0023] Please refer to Figures 1-4 A silicon carbide heating rod heating detection device, including shell 1 and the lifting plate 2 of slidingly arranged in its inside, the top of lifting plate 2 is equidistantly provided with a plurality of arc heating seats 4, a plurality of arc heating seats 4 top place a plurality of silicon carbide heating rod body 5, a plurality of silicon carbide heating rod body 5 top slidingly connected with positioning piece:
[0024] Further, the positioning piece includes a plurality of arc clamping plates 10 equidistantly arranged inside the shell 1, the top of each of the plurality of arc clamping plates 10 is fixedly connected with a lifting threaded sleeve 11, the top of each of the plurality of lifting threaded sleeves 11 extends to above the shell 1 outside and is rotatably connected therewith, the top of each of the plurality of lifting threaded sleeves 11 extends to inside the installation shell 13 and is rotatably connected therewith, and the front surface of the installation shell 13 is fixedly connected with a controller 21 for controlling the entire device.
[0025] The shell 1 serves as the outer shell of the entire device, protects the internal components, and provides a stable working environment. The lifting plate 2 is slidingly arranged inside the shell 1 and can be adjusted in height as needed to accommodate heating rods of different specifications. The arc heating seats 4 are equidistantly arranged on the top of the lifting plate 2 and are used for placing the silicon carbide heating rod bodies 5 to ensure that each heating rod is uniformly heated. The positioning piece (arc clamping plate 10) is located on the top of the silicon carbide heating rod body 5 and is slidingly connected to fix the heating rod. This design ensures that the heating rod maintains a stable position during heating. The lifting threaded sleeve 11 is fixedly connected to the top of the arc clamping plate 10 and extends to above the shell 1 outside and inside the installation shell 13, allowing the height of the arc clamping plate 10 to be adjusted by rotation to achieve an automated clamping and releasing process. The installation shell 13 is fixed on the top of the shell 1 and accommodates and protects the lifting threaded sleeve 11 and other related components. The controller 21 is located on the front surface of the installation shell 13 and is responsible for controlling the operation of the entire device.
[0026] Furthermore, a measuring plate 6 is fixedly connected to the rear side of the inner wall of the housing 1, and multiple temperature sensors 7 are fixedly connected to the front surface of the measuring plate 6 at equal intervals. The front surfaces of the multiple temperature sensors 7 are in contact with the rear ends of the multiple silicon carbide heating rod bodies 5.
[0027] The measuring plate 6 is fixedly connected to the rear side of the inner wall of the housing 1, serving as the mounting platform for the temperature sensor 7. This ensures that the temperature sensor 7 is in a stable position and is not affected by external interference. The temperature sensor 7 is equidistantly arranged on the front surface of the measuring plate 6, and its front end is in contact with the rear end of the silicon carbide heating rod body 5. This arrangement ensures that the temperature of each heating rod is monitored individually, providing accurate temperature data.
[0028] Furthermore, multiple electric push rods 3 are fixedly connected at equal intervals to the center of the bottom of the inner wall of the housing 1, and the top telescopic ends of the multiple electric push rods 3 are fixedly connected to the bottom of the lifting plate 2.
[0029] Multiple electric push rods 3 are equidistantly arranged at the center of the bottom of the inner wall of the housing 1, and their top telescopic ends are fixedly connected to the bottom of the lifting plate 2. This layout ensures that the lifting plate 2 can rise or fall smoothly to accommodate silicon carbide heating rods of different specifications. By controlling the telescopic movement of the electric push rods 3, the height of the lifting plate 2 can be precisely adjusted. This not only helps to place the heating rod in the appropriate position for heating, but also makes it easy to remove the heating rod after testing.
[0030] Furthermore, a door 8 is rotatably connected to the front surface of the housing 1, and a handle 9 is fixedly connected to the front surface of the door 8.
[0031] The door 8 is rotatably connected to the front surface of the housing 1, and can be opened and closed to facilitate the operator to place or remove the silicon carbide heating rod body 5. The handle 9 is fixedly connected to the front surface of the door 8, providing the operator with an easy-to-grip handle for opening and closing the door 8.
[0032] Furthermore, each of the multiple lifting threaded sleeves 11 is internally threaded with a lifting threaded rod 12, the top of the multiple lifting threaded rods 12 extending above the outside of the multiple lifting threaded sleeves 11 and rotatably connected to the top of the inner wall of the mounting shell 13.
[0033] The lifting threaded sleeve 11 has internal threads that form a threaded connection with the lifting threaded rod 12. These lifting threaded sleeves 11 are fixed to the top of the arc-shaped clamping plate 10 and extend to the upper exterior of the housing 1 and the interior of the mounting housing 13. The top of the lifting threaded rod 12 extends to the upper exterior of multiple lifting threaded sleeves 11 and is rotatably connected to the top of the inner wall of the mounting housing 13. This allows the lifting threaded rod 12 to drive the lifting threaded sleeves 11 to move up and down when it rotates.
[0034] Furthermore, a second worm gear 14 is fixedly sleeved on the upper surface of multiple lifting threaded rods 12, and two second worm gears 14 arranged in front and behind are meshed with the same second worm 15 on one side. Multiple second worms 15 are equidistantly arranged inside the mounting shell 13.
[0035] The second worm gear 14 is fixedly sleeved on the upper surface of each lifting threaded rod 12 to transmit rotational motion to the lifting threaded rod 12. The second worm gear 15 is equidistantly arranged inside the mounting housing 13 and meshes with the two second worm gears 14 arranged in front and behind. This allows one second worm gear 15 to drive two second worm gears 14 at the same time, thereby realizing the simultaneous control of the two lifting threaded rods 12.
[0036] Furthermore, multiple lifting limit rods 16 are fixedly connected to the front and rear sides of the top of the housing 1 at equal intervals. The top of the multiple lifting limit rods 16 is fixedly connected to the top of the inner wall of the mounting housing 13, and one side of the multiple lifting threaded sleeves 11 is slidably connected to the multiple lifting limit rods 16.
[0037] Guided by the lifting limit rod 16, the lifting threaded sleeve 11 can move precisely in a straight line in the vertical direction, reducing the possibility of lateral deviation and ensuring that the arc-shaped clamping plate 10 applies uniform pressure to the heating rod. The lifting limit rod 16 sets maximum and minimum stroke limits to prevent the lifting threaded sleeve 11 from exceeding the allowable range, thereby protecting the internal components of the equipment from damage and ensuring the safety of the operators.
[0038] Furthermore, a first worm gear 18 is rotatably connected to the center of the mounting housing 13, and a first worm wheel 17 is fixedly sleeved on the center of the surface of multiple second worm gears 15. The bottom of the multiple first worm wheels 17 is meshed with the top of the first worm gear 18. A power motor 19 is fixedly connected to the left side of the outer wall of the mounting housing 13. The output end of the power motor 19 is fixedly connected to one end of the first worm gear 18. A protective cover 20 is provided outside the power motor 19, and one side of the protective cover 20 is fixedly connected to the left side of the outer wall of the mounting housing 13.
[0039] The first worm gear 18 is rotatably connected to the center of the mounting housing 13, serving as the core component of the entire transmission system. The first worm wheel 17 is fixedly sleeved on the center of the surface of each second worm gear 15 and meshes with the top of the first worm gear 18. This allows one first worm gear 18 to simultaneously drive multiple second worm gears 15, thereby controlling the movement of multiple lifting threaded rods 12. The power motor 19 is fixedly connected to the left side of the outer wall of the mounting housing 13, with its output end fixedly connected to one end of the first worm gear 18. The power motor 19 provides driving force, causing the first worm gear 18 to rotate, thus driving the entire transmission system. The protective cover 20 is located outside the power motor 19 and fixedly connected to the left side of the outer wall of the mounting housing 13, providing protection against external objects entering and affecting motor operation, while also improving safety.
[0040] After the operator connects the power, the controller 21 begins initialization, checks the status of all sensors and actuators to ensure that the system is in normal working condition, and places multiple silicon carbide heating rods 5 into the arc-shaped heating base 4 in sequence, ensuring that each heating rod is located on the corresponding heating base. The operator closes the shell door 8 through the handle 9 to ensure that a closed working environment is formed inside the equipment to prevent external interference.
[0041] The first worm gear 18 is driven to rotate by the power motor 19, which in turn drives multiple second worm gears 15 to rotate synchronously via the first worm wheel 17. This causes multiple lifting threaded sleeves 11 to descend, lowering the lifting plate 2 to its lowest position for easy clamping of the silicon carbide heating rod body 5. As the lifting plate 2 descends, the arc-shaped clamping plate 10 contacts the silicon carbide heating rod body 5 and gradually applies clamping force through a sliding connection until the preset height and pressure are reached, ensuring the heating rod is firmly fixed. The controller 21 issues a command to power on the silicon carbide heating rod body 5, initiating heating. Multiple temperature sensors 7 mounted on the measuring plate 6 monitor the temperature changes of each heating rod in real time and feed the data back to the controller 21. If an abnormal temperature is detected, the controller 21 will immediately take measures (such as cutting off the power) to protect the equipment. Due to the design of the first worm gear 18 and the first worm wheel 17, all lifting threaded rods 12 can move synchronously, ensuring that each heating rod receives uniform and consistent treatment, improving the consistency and reliability of the test results.
[0042] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A detection device for heating silicon carbide heating rods, comprising a housing (1) and a lifting plate (2) slidably disposed therein, wherein a plurality of arc-shaped heating seats (4) are equidistantly arranged on the top of the lifting plate (2), a plurality of silicon carbide heating rod bodies (5) are placed on the top of the plurality of arc-shaped heating seats (4), and a positioning member is slidably connected to the top of the plurality of silicon carbide heating rod bodies (5), characterized in that: The positioning component includes multiple arc-shaped clamping plates (10) equidistantly arranged inside the housing (1). The arc-shaped clamping plates (10) are slidably connected to the front and rear sides of the top of the multiple silicon carbide heating rod bodies (5). The top of the multiple arc-shaped clamping plates (10) is fixedly connected to the lifting threaded sleeves (11). The top of the multiple lifting threaded sleeves (11) extends to the outside of the housing (1) and is rotatably connected thereto. The top of the housing (1) is fixedly connected to the mounting shell (13). The top of the multiple lifting threaded sleeves (11) extends to the inside of the mounting shell (13) and is rotatably connected thereto. The front surface of the mounting shell (13) is fixedly connected to a controller (21) that controls the entire device.
2. The detection device for heating a silicon carbide heating rod as described in claim 1, characterized in that: A measuring plate (6) is fixedly connected to the rear side of the inner wall of the housing (1). A plurality of temperature sensors (7) are fixedly connected to the front surface of the measuring plate (6) at equal intervals. The front surfaces of the plurality of temperature sensors (7) are in contact with the rear ends of the plurality of silicon carbide heating rod bodies (5).
3. The detection device for heating a silicon carbide heating rod as described in claim 2, characterized in that: Multiple electric push rods (3) are fixedly connected at equal intervals to the bottom center of the inner wall of the housing (1), and the top telescopic ends of the multiple electric push rods (3) are fixedly connected to the bottom of the lifting plate (2).
4. The detection device for heating a silicon carbide heating rod as described in claim 3, characterized in that: The front surface of the housing (1) is rotatably connected to a door (8), and the front surface of the door (8) is fixedly connected to a handle (9).
5. The detection device for heating a silicon carbide heating rod as described in claim 1, characterized in that: Each of the multiple lifting threaded sleeves (11) is internally threaded with a lifting threaded rod (12), and the top of the multiple lifting threaded rods (12) extends to the outside of the multiple lifting threaded sleeves (11) and is rotatably connected to the top of the inner wall of the mounting shell (13).
6. The detection device for heating a silicon carbide heating rod as described in claim 5, characterized in that: The upper surface of each of the multiple lifting threaded rods (12) is fixedly fitted with a second worm gear (14). Two of the second worm gears (14) arranged in front and behind are meshed with the same second worm (15) on one side. Multiple second worms (15) are equidistantly arranged inside the mounting shell (13).
7. The detection device for heating a silicon carbide heating rod as described in claim 6, characterized in that: The top front and rear sides of the housing (1) are fixedly connected with multiple lifting limit rods (16) arranged at equal intervals. The top of the multiple lifting limit rods (16) is fixedly connected to the top of the inner wall of the mounting housing (13). One side of the multiple lifting threaded sleeves (11) is slidably connected to the multiple lifting limit rods (16).
8. The detection device for heating a silicon carbide heating rod as described in claim 7, characterized in that: The mounting housing (13) has a first worm gear (18) rotatably connected to its center. Multiple second worm gears (15) have a first worm wheel (17) fixedly fitted on their center surfaces. The bottom of the multiple first worm wheels (17) meshes with the top of the first worm gear (18). A power motor (19) is fixedly connected to the left side of the outer wall of the mounting housing (13). The output end of the power motor (19) is fixedly connected to one end of the first worm gear (18). A protective cover (20) is provided outside the power motor (19). One side of the protective cover (20) is fixedly connected to the left side of the outer wall of the mounting housing (13).
Citation Information
Patent Citations
Device for simultaneously heating and detecting multiple silicon carbide heating rods
CN209640258U