Inspection table facilitating production line abnormity management
By integrating an electrical control box and alarm control circuit into the production line inspection table, and using alarm lights and buzzers to alert operators to equipment malfunctions, the problem of equipment alarms being difficult to detect in a timely manner due to noisy workshop environments is solved, thereby improving production line efficiency.
Patent Information
- Application Number
- CN202520369469.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-04
- Publication Date
- 2026-01-09
- Estimated Expiration
- 2035-03-04
AI Technical Summary
In noisy workshop environments, existing production line equipment makes it difficult for operators to detect equipment malfunctions in a timely manner, leading to prolonged production line downtime and impacting production efficiency.
Design an inspection table for easy management of production line abnormalities. The table connects to the alarm signals of the production line equipment through an electrical control box and uses alarm control circuits to control the alarm lights and buzzers on the control table to alert operators to equipment abnormalities and handle alarms in a timely manner.
This enables timely detection of equipment malfunctions during inspection operations, preventing production line downtime, improving production efficiency, reducing operator movement, and enhancing workshop production management efficiency.
Smart Images
Figure CN223784660U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of production line equipment, and specifically relates to an inspection table convenient for managing production line abnormalities. BACKGROUND
[0002] With the development of science and technology, the automation degree of the existing workshop equipment is higher and higher, and the actions requiring manual intervention in the product production process are less and less, so that the production line operators have more free time to do other work. Therefore, in the existing part of the workshop, an inspection table is placed at the end of the production line, so that the on-line operators can carry out sampling inspection or full inspection on the products produced by the production line during the idle time. Because the environment in the workshop is relatively noisy, and the production line is usually long, the operators are difficult to timely find the alarm on the production line during the product detection process, and often find that the equipment on the production line has an alarm when there is no product flowing out, thereby causing the equipment to be shut down for a long time and delaying the production. Therefore, a new inspection table needs to be designed to facilitate the production line personnel to monitor the alarm state of the equipment on the production line while performing inspection work. SUMMARY
[0003] In order to overcome the shortcomings of the prior art, the purpose of the utility model is to provide an inspection table convenient for managing production line abnormalities, which can enable the on-line personnel to timely find the abnormal alarm of the on-line equipment while performing product inspection work, so as to timely handle the alarm and avoid long-time shutdown of the production line.
[0004] To solve the above problems, the utility model adopts the following technical scheme: an inspection table convenient for managing production line abnormalities, comprising a table body, wherein an inspection device and an inspection jig are arranged on the table top of the table body, a plurality of alarm lamps are further arranged on the table top of the table body, an electric control box is arranged on the table body, an alarm control circuit is arranged in the electric control box, a signal interface for connecting the alarm signals of each device on the production line is arranged on the outer surface of the electric control box, and the signal interface and the plurality of alarm lamps are electrically connected with the alarm control circuit.
[0005] Compared with the prior art, the utility model has the beneficial effects that the inspection table can connect the alarm signals of each device on the production line through the electric control box, each connected alarm signal can be controlled one by one through the alarm control circuit to correspond to the plurality of alarm lamps on the table top, when any device on the production line appears abnormal and alarms, the alarm lamp on the inspection table will light up synchronously, thereby timely warning the operator performing the inspection work on the inspection table, avoiding long-time shutdown of the production line, and improving the production efficiency of the production line.
[0006] The inspection table convenient for managing production line abnormalities, wherein a display board is vertically arranged on the table top of the table body, and the plurality of alarm lamps are arranged on the display board.
[0007] The inspection table for conveniently managing production line abnormalities, a plurality of the alarm lamps are arranged side by side on the display board, and each of the alarm lamps is provided with a slot for inserting a label on the upper side or the lower side.
[0008] The inspection table for conveniently managing production line abnormalities, the alarm control circuit comprises a plurality of photoelectric couplers, a programmable controller and a switching power supply, the switching power supply is used for supplying power for the plurality of alarm lamps, input ends of the plurality of photoelectric couplers are respectively electrically connected with alarm signals of respective devices on the production line through the signal interface in one-to-one correspondence, output ends of the plurality of photoelectric couplers are electrically connected with a plurality of input ends of the programmable controller in one-to-one correspondence, and a plurality of output ends of the programmable controller are electrically connected with the plurality of alarm lamps in one-to-one correspondence.
[0009] The inspection table for conveniently managing production line abnormalities, the table body is further provided with a buzzer, and the buzzer is electrically connected with the alarm control circuit.
[0010] The inspection table for conveniently managing production line abnormalities, the display board is made of steel.
[0011] The utility model will be further explained in detail in combination with the drawings and specific embodiments. BRIEF DESCRIPTION OF DRAWINGS
[0012] Figure 1 It is structural schematic view of inspection table of embodiment of the utility model;
[0013] Figure 2 It is back side schematic view of electric control box of embodiment of the utility model;
[0014] Figure 3 It is circuit principle view of alarm control circuit of embodiment of the utility model.
[0015] EXPLANATION OF DRAWINGS:
[0016] 100 table body, 110 display board, 111 alarm lamp, 112 slot, 113 buzzer, 114 magnet, 200 electric control box, 210 wiring terminal. DETAILED DESCRIPTION
[0017] The embodiments of the utility model will be described in detail below, referring to Figure 1 and Figure 2The embodiment of the utility model provides a check table convenient for management of abnormal production line, including desk body 100 and electric cabinet 200, the table top of desk body 100 is provided with check equipment and check fixture, still be provided with a plurality of alarm lamp 111 on the table top of desk body 100. Electric cabinet 200 sets up on desk body 100, be provided with alarm control circuit in electric cabinet 200, be provided with the signal interface for being connected with the alarm signal of each device on production line on the outer surface of electric cabinet 200. Signal interface and a plurality of alarm lamp 111 all are electrically connected with alarm control circuit.
[0018] The check table, through electrically connecting the signal interface with the alarm signal of multiple devices on the production line, enables the connected alarm signal to control the on-off of the corresponding alarm lamp 111 through the alarm control circuit. When the device on the production line abnormally alarms, the operator performing the inspection operation on the check table can timely discover the abnormal alarm of the device on the production line through the alarm lamp 111, thereby timely operating the alarm device with the abnormality and removing the alarm to restore the production line to production. The manual inspection operation of the production product using the check table can avoid the operator ignoring the sound and light alarm signals of the device on the production line due to the noisy environment in the vehicle and the concentrated attention during the inspection, so that the operator discovers that the production line has stopped production when there is no product flowing out at the end of the production line, thereby avoiding the long-time shutdown of the production line due to the abnormality and improving the production efficiency of the production line. Using the check table can also avoid the operator frequently looking up to check the working state of the device on the production line, and can also avoid the operator frequently walking on the production line to perform the inspection of the production line device, thereby reducing the walking amount of the operator in the workshop.
[0019] Referring to Figure 1 In the embodiment, the table top of the desk body 100 is vertically provided with a display board 110, and the alarm lamp 111 is arranged on the display board 110 to facilitate the operator to observe the alarm lamp 111. The plurality of alarm lamps 111 are arranged side by side on the display board 110, and the upper side or the lower side of each alarm lamp 111 is provided with a slot 112 for inserting a label. The operator inserts the label with the device name into the slot 112 on the side of the alarm lamp 111 controlled by the alarm signal of the corresponding device, so that the operator can understand the working state of each device on the production line without walking. The display board 110 is preferably made of steel, so that the process flow or product table and other documents can be fixed on the display board 110 by the magnet 114, facilitating the operator to check the process information and batch information of the product.
[0020] Referring to Figure 1 and Figure 2In the embodiment, the electric control box 200 is arranged below the tabletop of the table body 100, the signal interface is arranged at the back side of the electric control box 200, and the signal interface adopts the wiring terminal 210.It can be understood that, in some embodiments, in order to avoid interference of the external alarm signal, the external alarm signal can also be connected with the electric control box 200 through a shielded network cable, and at this time, the signal interface should correspondingly adopt an RJ45 network port.
[0021] It can be understood that the alarm control circuit can be composed of a switching power supply, a relay and a single-chip microcomputer or a programmable controller such as a PLC. Figure 3 In the embodiment, the alarm control circuit comprises a plurality of photoelectric couplers, a switching power supply and a PLC, the input ends of the photoelectric couplers are respectively connected with alarm signals and signal grounds of devices on the production line, the output ends of the plurality of photoelectric couplers are respectively and correspondingly connected with the input terminals of the PLC, the plurality of output terminals of the PLC are respectively connected with the plurality of alarm lamps 111, and the switching power supply is used for supplying power to the PLC and / or the alarm lamps 111.
[0022] Referring to Figure 1 In some embodiments, in order to make the operator who performs the inspection work find the abnormality on the production line as soon as possible, the exhibition board 110 is provided with a buzzer 113, the buzzer 113 is connected with the output terminal of the PLC in the alarm control circuit, and when any device on the production line is abnormal, the PLC controls the buzzer 113 to emit sound, so as to remind the operator to handle the alarm abnormality of the device as soon as possible, restore the normal production of the production line and reduce the downtime of the production line.
[0023] It can be understood that the inspection fixture is used for fixing the product during inspection, so as to electrically connect the product with the inspection device, or check whether the size and other parameters of the product meet the design, and the specific structure of the inspection fixture needs to be designed according to the shape of the product and the inspection item. The type of the inspection device is also determined by the specific inspection item, and can be a shadowless lamp or a magnifying glass required for appearance detection, or a voltmeter, an ammeter and an oscilloscope required for electrical detection.
[0024] It should be noted that, in the description of the utility model, if there is a direction description, for example, the directions or position relationships indicated by up, down, front, back, left and right, all are based on the directions or position relationships shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the indicated device or element must have a specific direction, be constructed or operated in a specific direction, and cannot be understood as a limitation on the utility model.
[0025] In the description of the utility model, the meaning of several is one or more, the meaning of multiple is two and above, greater than, less than, exceed and the like are understood as not including the number, above, below, within and the like are understood as including the number. If there is a description of first or second and the like, it is only used for distinguishing technical features for the purpose, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features or implicitly indicating the sequence of indicated technical features.
[0026] In the description of the utility model, unless otherwise explicitly limited, the words such as setting, installation, connection and the like should be understood in a broad sense, and the person skilled in the art can reasonably determine the specific meaning of the above words in the utility model according to the specific content of the technical scheme.
[0027] The above-mentioned embodiments are only preferred embodiments of the utility model, which cannot be used to limit the range of protection of the utility model, and any non-substantial changes and replacements made by the person skilled in the art on the basis of the utility model all belong to the range of protection required by the utility model.
Claims
1. An inspection desk that facilitates managing line abnormalities, characterized by, The application relates to a table body (100) provided with an inspection device and an inspection fixture on the table top of the table body (100), a plurality of alarm lamps (111) are arranged on the table top of the table body (100), an electric control box (200) is arranged on the table body (100), an alarm control circuit is arranged in the electric control box (200), a signal interface for connecting alarm signals of each device on a production line is arranged on the outer surface of the electric control box (200), and the signal interface and the plurality of alarm lamps (111) are electrically connected with the alarm control circuit.
2. The inspection table that facilitates managing line abnormalities of claim 1, wherein, A display board (110) is vertically arranged on the table top of the table body (100), and the plurality of alarm lamps (111) are arranged on the display board (110).
3. The inspection table that facilitates managing line abnormalities of claim 2, wherein, The plurality of alarm lamps (111) are arranged side by side on the display board (110), and an insertion slot (112) for inserting a label is arranged on the upper side or the lower side of each alarm lamp (111).
4. The inspection table that facilitates managing line abnormalities of claim 1, wherein, The alarm control circuit comprises a plurality of photoelectric couplers, a programmable controller and a switching power supply, the switching power supply is used for supplying power to the programmable controller and the plurality of alarm lamps (111), the input ends of the plurality of photoelectric couplers are electrically connected with alarm signals of each device on a production line through the signal interface one by one, the output ends of the plurality of photoelectric couplers are electrically connected with a plurality of input ends of the programmable controller one by one, and a plurality of output ends of the programmable controller are electrically connected with the plurality of alarm lamps (111) one by one.
5. The inspection table that facilitates managing line abnormalities of claim 1, wherein, A buzzer (113) is further arranged on the table body (100) and electrically connected with the alarm control circuit.
6. The inspection table that facilitates managing line abnormalities of claim 2, wherein, The display board (110) is made of steel.