Edible mushroom compost turning and proportioning machine

By designing a edible mushroom substrate turning and proportioning machine, and utilizing servo motors and weighing sensors, the machine achieves automatic proportioning and uniform feeding of raw materials, solving the problems of low efficiency and difficulty in proportioning traditional manual turning and proportioning, and improving the production efficiency and yield of edible mushrooms.

CN223786773UActive Publication Date: 2026-01-13YUNNAN HONGUI FOOD CO LTD
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Patent Information

Application Number
CN202520254282.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-18
Publication Date
2026-01-13
Estimated Expiration
2035-02-18

AI Technical Summary

Technical Problem

Traditional edible mushroom cultivation substrate turning relies on manual operation, which is inefficient and makes it difficult to mix evenly. Turning machines on the market lack proportioning components, which affects the addition of raw materials.

Method used

A edible fungus culture medium turning and proportioning machine was designed, equipped with a servo motor-driven guide rail and a weighing sensor to realize automatic proportioning and uniform feeding of raw materials, and turning operation through a stirring motor and stirring blades.

Benefits of technology

It achieves efficient automatic proportioning and uniform turning of edible fungus culture medium, improves production efficiency and the mixing uniformity of culture medium, and promotes the growth and yield of edible fungi.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of edible mushroom compost processing equipment, in particular to an edible mushroom compost turning and proportioning machine which comprises a turning machine, a proportioning component is arranged on the turning machine and comprises a left guide rail and a right guide rail, and the left guide rail and the right guide rail are symmetrical and fixedly installed on the top faces of the front side and the rear side of the turning machine. A servo motor is fixedly installed at the end of the guide rail, a lead screw is fixedly installed at the tail end of an output shaft of the servo motor, sliding blocks are in threaded connection with the lead screw, a supporting plate is fixedly installed between the two sliding blocks, a feeding hopper is arranged above the supporting plate, a falling hopper is fixedly installed at the bottom of the feeding hopper, and a vertical pipe is fixedly installed at the bottom end of the falling hopper. The vertical pipe penetrates through the supporting plate, a second discharging valve is fixedly installed on the vertical pipe, four supporting rods are fixedly installed at the bottom of the feeding hopper, weighing sensors are fixedly installed at the bottom ends of the supporting rods, and the weighing sensors are fixedly installed on the supporting plate. According to the utility model, turning and proportioning operations are facilitated, and the use is convenient.
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Description

Technical Field

[0001] This utility model relates to the technical field of edible fungus culture medium processing equipment, specifically, to an edible fungus culture medium turning and mixing machine. Background Technology

[0002] Edible fungi, as a nutritious and uniquely flavorful food, are widely welcomed around the world. With people's pursuit of healthy eating, the demand for edible fungi is increasing year by year, which has promoted the rapid development of the edible fungi industry. When cultivating edible fungi, it is usually necessary to use edible fungi culture medium as a substrate to provide growth. Edible fungi culture medium refers to organic, inorganic or organic-inorganic mixtures of substances that serve as a substrate for edible fungi in cultivation and production, providing nutrients and water to the mycelium of edible fungi.

[0003] When preparing edible mushroom substrate, the fermentation effect can be affected by the substrate being piled up. In order to promote more uniform fermentation in all parts of the substrate, it is usually necessary to turn the substrate over. Turning the substrate over can turn the upper and lower layers of the substrate. Traditional turning of edible mushroom substrate mainly relies on manual operation. This method is not only inefficient, but also makes it difficult to achieve uniform mixing of the substrate, thus affecting the growth and yield of edible mushrooms.

[0004] Currently, to achieve efficient turning and mixing, a turning machine is typically used. While there are many types of turning machines on the market, most lack components for proportioning raw materials, making it difficult for workers to perform the proportioning operations, affecting the addition of raw material components, and causing inconvenience to users. Therefore, we propose a turning and proportioning machine for edible mushroom cultivation substrate. Utility Model Content

[0005] The purpose of this invention is to provide a turning and mixing machine for edible fungi culture media, so as to solve the defects mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A mushroom substrate turning and proportioning machine includes a turning machine, on which a proportioning component is provided. The proportioning component includes two guide rails symmetrically mounted on the top surfaces of the front and rear sides of the turning machine. A servo motor is fixedly mounted at the end of each guide rail. A lead screw is fixedly mounted at the end of the output shaft of each servo motor. A slider is threaded onto the lead screw. A support plate is fixedly mounted between the two sliders. A feeding hopper is provided above the support plate. A discharge hopper is fixedly mounted at the bottom of the feeding hopper. A vertical pipe is fixedly mounted at the bottom of the discharge hopper, passing through the support plate. A second discharge valve is fixedly mounted on the vertical pipe. Four support rods arranged in a matrix are fixedly mounted at the bottom of the feeding hopper. A weighing sensor is fixedly mounted at the bottom of each support rod, and the weighing sensor is fixedly mounted on the support plate.

[0008] Preferably, the guide rail is provided with a groove along the length of the guide rail, and the slider is located in the groove and slidably connected to the groove.

[0009] Preferably, a rectangular hole is provided at the center of the support plate, and the vertical tube passes through the rectangular hole and is inserted into the rectangular hole.

[0010] Preferably, the inner wall of the hopper is inclined downward at a plane of 45° to 60°, and a display screen is fixedly installed on the side of the hopper.

[0011] Preferably, a discharge hopper is fixedly installed at the bottom of the turning machine, a discharge pipe is fixedly installed at the bottom of the discharge hopper, and a first discharge valve is fixedly installed on the discharge pipe.

[0012] Preferably, the bottom of the turning machine is fixedly equipped with multiple vertically arranged support legs, and the distance between the unloading hopper and the ground is greater than 30cm.

[0013] Preferably, a stirring motor is fixedly installed on the side of the turning machine, a stirring shaft is fixedly installed at the end of the output shaft of the stirring motor, and stirring blades are fixedly installed on the stirring shaft, with the stirring blades located inside the turning machine.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] 1. This utility model, through the setting of the proportioning component, ensures that raw materials can be put into the feeding hopper during use. At this time, the weighing sensor is used to weigh the materials, and then other raw materials are added in sequence and weighed to realize the proportioning operation. After proportioning, the servo motor works to drive the dropping hopper to move, so that the raw materials can fall more evenly from left to right into the turning machine, achieving the effect of raw material proportioning.

[0016] 2. This utility model, through the setting of a stirring motor, stirring shaft and stirring blades, ensures that during use, the stirring motor can work to drive the stirring shaft and stirring blades to rotate, so as to realize the stirring and tumbling operation, which is convenient to use. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the structure of the proportioning component of this utility model;

[0019] Figure 3 This is an exploded structural diagram of the proportioning component of this utility model;

[0020] Figure 4 This is a partial structural schematic diagram of the present invention;

[0021] The meanings of the labels in the diagram are as follows:

[0022] 1. Turning machine; 10. Unloading hopper; 11. Unloading pipe; 12. First unloading valve; 13. Support leg;

[0023] 2. Stirring motor; 20. Stirring shaft; 21. Stirring blades;

[0024] 3. Proportioning component; 30. Guide rail; 301. Slide groove; 31. Servo motor; 32. Lead screw; 33. Slider; 34. Support plate; 341. Rectangular hole; 35. Feed hopper; 351. Display screen; 36. Discharge hopper; 37. Vertical pipe; 371. Second discharge valve; 38. Support rod; 381. Weighing sensor. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Please see Figures 1-4This utility model provides a technical solution: an edible fungus culture medium turning and proportioning machine, including a turning machine 1, a proportioning component 3 on the turning machine 1, the proportioning component 3 including two guide rails 30 that are symmetrical to each other and fixedly installed on the top surfaces of the front and rear sides of the turning machine 1, a servo motor 31 fixedly installed at the end of the guide rail 30, a lead screw 32 fixedly installed at the end of the output shaft of the servo motor 31, the lead screw 32 is located inside the guide rail 30, a slider 33 is threadedly connected to the lead screw 32, a support plate 34 is fixedly installed between the two sliders 33, a groove 301 is provided inside the guide rail 30 along the length direction of the guide rail 30, the slider 33 is located inside the groove 301 and is slidably connected to the groove 301, so that the slider 33 moves more stably and smoothly;

[0027] Specifically, a feed hopper 35 is provided above the support plate 34, and a discharge hopper 36 is fixedly installed at the bottom of the feed hopper 35. A vertical pipe 37 is fixedly installed at the bottom end of the discharge hopper 36, passing through the support plate 34. A second discharge valve 371 is fixedly installed on the vertical pipe 37. Four support rods 38 arranged in a matrix are fixedly installed at the bottom of the feed hopper 35. A weighing sensor 381 is fixedly installed at the bottom end of the support rods 38. The weighing sensor 381 is fixedly installed on the support plate 34 to ensure that weighing can be performed using the weighing sensor 381 during use. After weighing, the required proportions can be made. A display screen 351 is fixedly installed on the side of the feed hopper 35. The weighing data of the weighing sensor 381 can be displayed on the display screen 351 for easy observation. The weighing sensor 381 and the display screen 351 are electrically connected. The weighing sensor 381 and the display screen 351 are both existing conventional technologies and will not be described in detail here.

[0028] In this embodiment, a rectangular hole 341 is provided at the center of the support plate 34. The vertical tube 37 passes through the rectangular hole 341 and is inserted into the rectangular hole 341, so that the entire weight of the feed hopper 35 is pressed onto the weighing sensor 381, ensuring that the weighing value of the weighing sensor 381 is more accurate.

[0029] Specifically, the inner wall of the discharge hopper 36 is inclined downward at 45° to 60°, making the unloading operation smoother.

[0030] Furthermore, a discharge hopper 10 is fixedly installed at the bottom of the turning machine 1, and a discharge pipe 11 is fixedly installed at the bottom of the discharge hopper 10. A first discharge valve 12 is fixedly installed on the discharge pipe 11 to facilitate the discharge operation from the discharge pipe 11.

[0031] In addition, the bottom of the turning machine 1 is fixedly equipped with multiple vertically arranged support legs 13, and the distance between the unloading hopper 10 and the ground is greater than 30cm, so that the support legs 13 can be used for stable support operation.

[0032] It is worth noting that a stirring motor 2 is fixedly installed on the side of the turning machine 1, and a stirring shaft 20 is fixedly installed at the end of the output shaft of the stirring motor 2. A stirring blade 21 is fixedly installed on the stirring shaft 20. The stirring blade 21 is located inside the turning machine 1, so that the stirring shaft 20 and the stirring blade 21 are used to stir and complete the turning operation.

[0033] When using the edible fungus culture medium turning and proportioning machine of this utility model, the second discharge valve 371 is closed, the raw materials are put into the feed hopper 35 and weighed using the weighing sensor 381 to realize the proportioning operation. After the proportioning is completed, the second discharge valve 371 is opened to discharge the material. During the discharge process, the servo motor 31 is connected to an external power source and made to work. When the servo motor 31 works, the output shaft on it rotates, which drives the lead screw 32 to rotate. The rotation of the lead screw 32 drives the slider 33 connected to it to move. The movement of the slider 33 drives the support plate 34, the feed hopper 35 and the discharge hopper 36 to move, so that the raw materials in the discharge hopper 36 are more evenly distributed in various parts of the turning machine 1.

[0034] In addition, when the stirring motor 2 is connected to an external power source and put into operation, the output shaft of the stirring motor 2 rotates, driving the stirring shaft 20 and the stirring blades 21 to rotate, thereby realizing the stirring and tumbling operation.

[0035] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. An edible mushroom culture medium turning and mixing machine, comprising a turning machine (1), characterized in that: The said turnover machine (1) is provided with a proportioning assembly (3), the proportioning assembly (3) comprises two left and right symmetrical guide rails (30) fixedly installed on the top surfaces of the front and rear sides of the turnover machine (1), the end of the guide rail (30) is fixedly installed with a servo motor (31), the output shaft end of the servo motor (31) is fixedly installed with a lead screw (32), the lead screw (32) is threadedly connected with a sliding block (33), two sliding blocks (33) are fixedly installed with a support plate (34), the top of the support plate (34) is provided with a feeding hopper (35), the bottom of the feeding hopper (35) is fixedly installed with a discharging hopper (36), the bottom end of the discharging hopper (36) is fixedly installed with a vertical pipe (37), the vertical pipe (37) penetrates through the support plate (34), the vertical pipe (37) is fixedly installed with a second discharging valve (371), the bottom of the feeding hopper (35) is fixedly installed with four support rods (38) arranged in a matrix, the bottom end of the support rod (38) is fixedly installed with a weighing sensor (381), and the weighing sensor (381) is fixedly installed on the support plate (34).

2. The edible mushroom compost turning and proportioning machine according to claim 1, characterized in that: The guide rail (30) is provided with a sliding groove (301) arranged along the length direction of the guide rail (30), and the sliding block (33) is located in the sliding groove (301) and is in sliding connection with the sliding groove (301).

3. The edible mushroom compost turning and proportioning machine according to claim 1, characterized in that: The center position of the support plate (34) is provided with a rectangular hole (341), and the vertical pipe (37) penetrates through the rectangular hole (341) and is in plug-in fit with the rectangular hole (341).

4. The edible mushroom compost turning and proportioning machine according to claim 1, characterized in that: The plane where the inner wall of the discharging hopper (36) is located is arranged to be inclined downward by 45°-60°, and a display screen (351) is fixedly installed on the side surface of the feeding hopper (35).

5. The edible mushroom compost turning and proportioning machine according to claim 1, characterized in that: The bottom of the turnover machine (1) is fixedly installed with a discharging hopper (10), the bottom of the discharging hopper (10) is fixedly installed with a discharging pipe (11), and the discharging pipe (11) is fixedly installed with a first discharging valve (12).

6. The edible mushroom compost turning and proportioning machine according to claim 5, characterized in that: The bottom of the turnover machine (1) is fixedly installed with a plurality of support legs (13) arranged in a vertical manner, and the distance between the discharging hopper (10) and the ground is greater than 30 cm.

7. The edible mushroom compost turning and proportioning machine according to claim 1, characterized in that: The side surface of the turnover machine (1) is fixedly installed with a stirring motor (2), the output shaft end of the stirring motor (2) is fixedly installed with a stirring shaft (20), the stirring shaft (20) is fixedly installed with stirring blades (21), and the stirring blades (21) are located in the turnover machine (1).