Automatic wire shearing and clamping machine

Abstract

The utility model discloses an automatic wire shearing and clamping machine. An operation table is arranged in the middle of a rack, a rotating disc is arranged on one side of the operation table, a plurality of feeders are arranged on the rotating disc, a wire shearing module and a shaping module are arranged on one side of the rotating disc, a pressing plate assembly is arranged above the rotating disc, the feeders are connected with a confluence plate, and a wire end counting sensor is arranged on the wire shearing module. A trimming transverse moving mechanism is arranged on one side of the trimming module, a fine-adjustment lifting mechanism is arranged on one side of the trimming transverse moving mechanism, a hopper following mechanism is connected below the fine-adjustment lifting mechanism, a thread separation pressing cylinder is arranged at the front end of the trimming module, an air shear is connected below the thread separation pressing cylinder, and a thread hanging preventing mechanism is arranged on one side of the air shear. According to the utility model, information acquisition, copper wire shaping, wire cutting and waste collection are integrated, the production efficiency is higher, the wire cutting module, the shaping module and the like are arranged in order, and the overall structure is more compact and stable.

Description

Technical Field

[0001] This utility model relates to the field of automated motor assembly equipment technology, and in particular to an automatic wire clamping machine. Background Technology

[0002] The initial purpose of developing brushless motors was to overcome the drawbacks of mechanical commutation by replacing it with electronic commutation, thereby reducing motor noise, enabling more precise control, and lowering torque fluctuations. Today, brushless motors have diversified in their applications and appearance. This invention relates to a mechanism integrating stator busbar wire shaping and trimming in a brushless motor. It integrates information acquisition, copper wire shaping, wire trimming, and waste collection, achieving high efficiency and versatility for production needs.

[0003] In the prior art, the sheath-piercing wire-cutting machine and its operating method disclosed in patent publication number CN119210046A, and the field of motor automated assembly equipment technology, includes a workbench, a conveying mechanism for conveying the stator, a feeding mechanism for feeding the sheath, an assembly pre-clamping mechanism for assembling and pre-clamping the sheath onto the stator wire, and a wire-cutting mechanism for cutting the stator wire. The feeding mechanism is located beside the conveying mechanism. The assembly pre-clamping mechanism and the wire-cutting mechanism are distributed sequentially along the conveying direction of the conveying mechanism. The assembly pre-clamping mechanism has a pushing wire assembly for pushing the stator wire to position the stator wire, and the pushing wire assembly corresponds to the stator wire. The assembly pre-clamping mechanism is used to limit and fasten the sheath on the stator wire. The pushing wire assembly is used to push and position the stator wire. This comparative device has a complex structure and does not have an integrated cutting and clamping function, resulting in low production efficiency. Utility Model Content

[0004] The purpose of this invention is to solve the problem that the existing technology has only one function and does not have the function of cutting and clamping. This invention integrates information collection, copper wire shaping, wire cutting and waste collection into one unit, which has higher production efficiency and provides a high-efficiency automatic wire cutting and clamping machine.

[0005] Another objective of this invention is to address the problem of complex and disorganized structures in existing wire cutting machines. This invention features an orderly arrangement of wire cutting modules, shaping modules, etc., resulting in a more compact and stable overall structure, thus providing a stable and compact automatic wire cutting and clamping machine.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an automatic wire cutting and clamping machine, with an operating table in the middle of the frame, a rotating disk on one side of the operating table, several feeders on the rotating disk, a wire cutting module and a shaping module on one side of the rotating disk, a pressure plate assembly above the rotating disk, the feeders connected to a manifold, and a wire end counting sensor on the wire cutting module.

[0007] Preferably, the wire cutting module is provided with a wire cutting lateral movement mechanism on one side, and a fine-tuning lifting mechanism is provided on the other side of the wire cutting lateral movement mechanism.

[0008] Preferably, the hopper following mechanism is connected below the fine-tuning lifting mechanism, and the front end of the wire cutting module is the wire disengagement pressure cylinder.

[0009] Preferably, the line is disconnected from the cylinder and connected to the air shear, with an anti-line-snagging mechanism on one side of the air shear.

[0010] Preferably, a recycling bin is connected below the wire cutting module to collect waste materials.

[0011] Preferably, the front end of the shaping module is a shaping clamp, which presses the wire into the busbar.

[0012] Preferably, a shaping drive cylinder is connected to one side of the shaping module, and a low-profile adjustment mechanism is provided below the shaping drive cylinder.

[0013] Preferably, a pressure plate drive cylinder is provided on the pressure plate assembly, and a pressure plate is connected below the pressure plate drive cylinder, which presses down on the manifold.

[0014] Preferably, the barcode scanner is located in the center of the rotary table, and a three-station divider is connected below the rotary table.

[0015] Preferably, a rotary driver is provided on one side of the three-station divider, which drives the rotary disk to rotate.

[0016] Compared with the prior art, the advantages of this utility model are: the overall structure of this utility model is compact and sturdy, the electrical cabinet is equipped at the rear of the equipment and can be opened on all four sides, which facilitates equipment maintenance and repair; this utility model integrates information collection, copper wire shaping, wire cutting and waste collection into one unit, resulting in higher production efficiency; the wire cutting module, shaping module and other components of this utility model are arranged in an orderly manner, making the overall structure more compact and stable. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the main structure of this utility model.

[0018] Figure 2 This is a partial enlarged view C of the present invention.

[0019] Figure 3 This is a top view of the structure of this utility model.

[0020] Figure 4 BB is a cross-sectional view of the structure of this utility model.

[0021] Figure 5 This is a partial enlarged view A of the present invention.

[0022] Figure 6 This is a partially enlarged view (D) of the present invention.

[0023] In the diagram: 1. Wire cutting module; 2. Pressure plate assembly; 3. Shaping module; 4. Operating table; 5. Frame; 6. Rotary disc; 7. Barcode scanner; 8. Feeder; 9. Three-station divider; 10. Rotary driver; 11. Recycling bin; 12. Shaping clamp; 13. Shaping drive cylinder; 14. Low-profile adjustment mechanism; 15. Wire cutting lateral movement mechanism; 16. Fine-tuning lifting mechanism; 17. Hopper following mechanism; 18. Wire release cylinder; 19. Pneumatic shear; 20. Anti-scratching mechanism; 21. Pressure plate; 22. Pressure plate drive cylinder; 23. Combustion plate. Detailed Implementation

[0024] The technical solution of this utility model will be further described in detail below through specific embodiments and in conjunction with the accompanying drawings. The described embodiments are only some embodiments of this utility model, and not all embodiments.

[0025] The specific working steps of this utility model are as follows: The equipment of this utility model adopts the form of a combination of aluminum profile protective cover and welding frame. This structure not only saves space, but also improves the stability and durability of the equipment. The welding frame ensures the firmness and reliability of the equipment through a robust welding process, so that it can remain stable even when subjected to heavy loads or long-term operation.

[0026] The electrical cabinet is located at the rear of the equipment, facilitating the maintenance and repair of the electrical system. The equipment features doors on all four sides, greatly simplifying maintenance and repair. Maintenance personnel can enter the equipment from any side to perform necessary inspections, cleaning, and repairs, significantly improving maintenance efficiency and ease of repair. This design also makes the internal structure more open, promoting heat dissipation and ventilation, and helping to extend the equipment's lifespan.

[0027] To ensure operator safety, the equipment is equipped with a safety door switch. If the equipment door is accidentally opened or someone attempts to enter, the safety door switch will immediately cut off the power, stopping the equipment and preventing accidents. In addition, the equipment is also equipped with an emergency stop switch and safety indicator lights. The emergency stop switch can quickly stop the equipment in case of an emergency; operators can simply press the emergency stop switch to immediately halt the equipment and ensure the safety of both equipment and personnel. The safety indicator lights indicate the equipment's operating status and safety condition. When the equipment is operating normally, the indicator light is green; when the equipment malfunctions or requires maintenance, the indicator light will be red or flashing, reminding operators to take timely action.

[0028] The operator first places the wire into the feeder 8. When the start button is pressed, the equipment enters automatic operation mode, reducing manual intervention and improving production efficiency. At this time, the barcode scanner 7 on the equipment is equipped with a diffuse reflection switch detection function, which can monitor the material status in the feeder 8 in real time. This detection method is sensitive and reliable; once the presence of material is detected, the equipment will automatically trigger subsequent actions. The rotary table 6 then starts, precisely conveying the wire to one side of the shaping module. During this process, the wire cutting module 1 works in conjunction with the rotary table 6, using multiple rotation angles to clamp and cut the wire. This multi-angle coordinated operation ensures the accuracy and consistency of the cutting process, allowing each cutting point to achieve the desired effect. When the rotary table 6 rotates to the shaping module 3, the barcode scanner 7 with diffuse reflection detection again comes into play, ensuring accurate material placement. The shaping module 3 then starts, pushing the simulated shaping clamp 12 to press the copper wire into the busbar 23. This action not only fixes the copper wire in the correct position but also provides a foundation for subsequent shaping work. Subsequently, the shaping drive cylinder 13 pushes the shaping clamp 12 of the scissor structure to precisely shape the position of the copper wire, so that the busbar 23 can firmly bite the copper wire and ensure the shaping effect of the copper wire.

[0029] Next, the rotary disk 6 continues to rotate to the wire cutting module 1. At this time, the wire cutting lateral movement mechanism 15 starts to move, accurately moving the air shear 19 to the wire cutting position. During the movement, the air shear 19 cuts the wire end, and the clamping plate above the air shear 19 holds the cut wire end to prevent it from shifting or being lost during the cutting process. Subsequently, the wire release cylinder 18 rises, separating the cut wire end from the original wire end, ensuring the wire end is clean and neat. The wire cutting lateral movement mechanism 15 retracts, the air shear 19 opens, and the wire end smoothly enters the hopper following mechanism 17, preparing for subsequent collection and processing.

[0030] To further improve the efficiency and success rate of the wire cutting process, this utility model equipment is specially designed with an anti-snagging structure 20. The anti-snagging structure 20 effectively prevents the wire end from getting caught or tangled on other parts of the equipment during wire cutting. The anti-snagging structure 20 ensures that the wire end smoothly detaches from the cutting area after cutting, avoiding production interruptions and product defects caused by wire snagging, thus significantly improving the success rate of wire cutting and overall production efficiency. The hopper following mechanism 17, using a spring guide rail structure, can more flexibly approach the pneumatic shear 19. This design allows the hopper to better receive the cut wire ends, reducing wire loss and scattering during transmission. Especially in multiple wire cutting operations, this design effectively saves wire loss time, avoids production delays and material waste caused by scattering wire ends, and further improves production efficiency and material utilization.

[0031] Throughout the wire cutting and shaping process, the pressure plate assembly 2 is installed above the wire cutting module 1 and the shaping module 3, firmly pressing down the busbar 23 with a strong clamping force. This stable clamping effect ensures that the wire end and the busbar 23 remain stable during rotation, shaping, and wire cutting, avoiding problems such as inaccurate shaping and incomplete cutting caused by vibration or movement. The stable clamping state provides strong support for the precise operation of the equipment, resulting in more ideal wire cutting and shaping effects and improving product quality and consistency.

[0032] Example 1: Refer to Figures 1 to 6 An automatic wire clamping machine is described. The frame 5 serves as the supporting framework for the entire device and is made of sturdy and durable materials to ensure the stability and reliability of the equipment during long-term operation. The middle part of the frame 5 is designed as the operating console 4. The operating console 4 not only provides convenient operating space for operators but also integrates the equipment's control panel and display screen, enabling operators to intuitively monitor the equipment's operating status and parameter settings, and achieve precise control of the equipment.

[0033] On one side of the operating table 4, a rotary table 6 is installed, which is one of the core components of the equipment. Several feeders 8 are evenly distributed on the rotary table 6. These feeders 8 automatically transport wire to the working area of ​​the equipment, providing a continuous supply of raw materials for subsequent wire cutting and shaping. The feeders 8 are ingeniously designed to adapt to different specifications and types of wire, exhibiting good versatility and flexibility. Simultaneously, the feeders 8 are also connected to a busbar 23, which guides the wire to the wire cutting module 1 and the shaping module 3, ensuring the correct delivery and positioning of the wire.

[0034] The wire cutting module 1 and the shaping module 3 are located on one side of the rotary table 6, and these two modules are the core functional components of the equipment. The wire cutting module 1 is responsible for precisely cutting the wire, and it is equipped with a wire end counting sensor that can monitor the number of cut wire ends in real time, providing accurate data support for counting and statistics during the production process. The shaping module 3 is used to shape the cut wire ends to ensure that the shape and size of the wire ends meet the production requirements, thereby improving the appearance quality and consistency of the product.

[0035] A pressure plate assembly 2 is installed above the rotary table 6, playing a crucial role in the equipment's operation. It applies pressure to the wire, ensuring stability during shearing and shaping, and preventing processing errors caused by vibration or movement. This pressure control method not only improves processing accuracy but also enhances the equipment's adaptability, enabling it to handle wires of varying hardness and thickness. A shearing lateral movement mechanism 15 is specially designed on one side of the wire shearing module 1. This mechanism can move horizontally as needed, adjusting the position of the pneumatic shear 19 to accurately align with the wire's shearing point. This lateral movement function allows the equipment to adapt to shearing requirements of different lengths and positions, improving its flexibility and applicability.

[0036] A fine-tuning lifting mechanism 16 is connected to one side of the wire cutting traverse mechanism 15. This mechanism allows for precise height adjustment. Through the fine-tuning lifting mechanism 16, operators can fine-tune the height of the wire cutting traverse mechanism 15 according to the actual condition of the wire and production requirements, ensuring that the pneumatic shear 19 can cut at the optimal angle and position, further improving cutting accuracy and quality. Below the fine-tuning lifting mechanism 16 is a hopper following mechanism 17, used to collect the cut wire ends. It automatically adjusts the hopper position according to the position of the pneumatic shear 19 and the cutting action, ensuring the wire ends fall smoothly into the hopper. This following function not only improves the efficiency of wire end collection but also prevents wire ends from scattering and accumulating inside the equipment, reducing cleaning and maintenance workload.

[0037] The front end of the wire cutting module 1 is designed with a wire release cylinder 18. The function of the wire release cylinder 18 is to separate the cut wire end from the original wire after cutting. Through the upward movement of the wire release cylinder 18, the wire end can be smoothly separated from the original wire, avoiding adhesion or tangling, ensuring a smooth cutting process and a clean wire end. Below the wire release cylinder 18 is a pneumatic shear 19, the core cutting component of the equipment, responsible for the actual cutting operation of the wire. The pneumatic shear 19 adopts advanced pneumatic technology, featuring high cutting speed, high cutting force, and low noise, enabling efficient completion of wire cutting tasks. At the same time, the design of the pneumatic shear 19 also considers the convenience of maintenance and replacement, effectively controlling the equipment's maintenance costs and time.

[0038] A wire-snagging mechanism 20 is specially designed on one side of the air shear 19. The function of the wire-snagging mechanism 20 is to prevent the wire end from getting caught or tangled on the air shear 19 or other components during the cutting process. Through the ingenious design of the wire-snagging mechanism 20, the equipment can effectively avoid production interruptions and product defects caused by wire snagging, thereby improving the success rate of wire cutting and the stability of the equipment.

[0039] Example 2: Refer to Figures 1 to 6 An automatic wire clamping machine is described. The frame 5 is the main structure of the equipment, made of robust and durable materials to ensure the stability and reliability of the equipment during long-term operation. The central part of the frame 5 is designed as the operating console 4, providing convenient operating space for the operator and integrating the equipment's control panel and display screen. This allows the operator to intuitively monitor the equipment's operating status and parameter settings, achieving precise control of the equipment.

[0040] On one side of the operating table 4, a rotary table 6 is installed, which is one of the key components of the equipment. Multiple feeders 8 are evenly arranged on the rotary table 6. These feeders 8 can automatically transport wire to the working area of ​​the equipment, providing a continuous supply of raw materials for subsequent wire cutting and shaping processes. The feeders 8 can adapt to different specifications and types of wire, exhibiting good versatility and flexibility. Simultaneously, the feeders 8 are connected to a busbar 23, which is responsible for accurately guiding the wire to the wire cutting module 1 and the shaping module 3, ensuring correct wire delivery and positioning.

[0041] The wire cutting module 1 and the shaping module 3 are located on one side of the rotary table 6. The wire cutting module 1 is responsible for cutting the wire and is equipped with a wire end counting sensor, which can monitor the number of cut wire ends in real time, providing accurate data support for counting and statistics during the production process. A pressure plate assembly 2 is installed above the rotary table 6, playing a crucial role in the equipment's operation. The pressure plate assembly 2 applies a certain pressure to the wire, ensuring its stability during cutting and shaping, and avoiding processing errors caused by vibration or movement. This pressure control method not only improves processing accuracy but also enhances the equipment's adaptability, enabling it to handle wires of different hardness and thickness.

[0042] A wire-cutting lateral movement mechanism 15 is provided on one side of the wire-cutting module 1. The wire-cutting lateral movement mechanism 15 can move in the horizontal direction, thereby adjusting the position of the air shear 19 so that it can accurately align with the cutting point of the wire. This lateral movement function allows the equipment to adapt to the wire cutting needs of different lengths and positions, improving the flexibility and applicability of the equipment.

[0043] A fine-tuning lifting mechanism 16 is connected to one side of the wire cutting traverse mechanism 15. The fine-tuning lifting mechanism 16 can precisely adjust the height of the wire cutting traverse mechanism 15. Through the fine-tuning lifting mechanism 16, the operator can fine-tune the height of the wire cutting traverse mechanism 15 according to the actual condition of the wire and production requirements, so as to ensure that the air shear 19 can cut at the optimal angle and position, further improving the accuracy and quality of cutting.

[0044] Below the fine-tuning lifting mechanism 16 is a hopper following mechanism 17, which is used to collect the cut thread ends. It automatically adjusts the hopper position according to the position of the pneumatic shear 19 and the shearing action, ensuring the thread ends fall smoothly into the hopper. This following function not only improves the efficiency of thread end collection but also prevents the thread ends from scattering and accumulating inside the equipment, reducing cleaning and maintenance workload.

[0045] The front end of the wire cutting module 1 is designed with a wire separation cylinder 18. The function of the wire separation cylinder 18 is to separate the cut wire end from the original wire after cutting. Through the upward movement of the wire separation cylinder 18, the wire end can be smoothly separated from the original wire, avoiding the wire end from sticking or tangling with the original wire, ensuring a smooth cutting process and a clean wire end.

[0046] Below the wire disconnect cylinder 18, a pneumatic shear 19 is connected. The pneumatic shear 19 is the core shearing component of the equipment, responsible for the actual shearing operation of the wire. The pneumatic shear 19 adopts advanced pneumatic technology, featuring high shearing speed, high shearing force, and low noise, enabling it to efficiently complete the wire shearing task. At the same time, the design of the pneumatic shear 19 also considers ease of maintenance and replacement, effectively controlling the equipment's maintenance costs and time.

[0047] An anti-snagging mechanism 20 is provided on one side of the air shear 19. The function of the anti-snagging mechanism 20 is to prevent the wire end from getting caught or tangled on the air shear 19 or other components during the cutting process. The anti-snagging mechanism 20 can effectively avoid production interruptions and product defects caused by wire snagging, thereby improving the success rate of wire cutting and the stability of the equipment.

[0048] A recycling bin 11 is connected below the wire cutting module 1. The recycling bin 11 is specifically designed to collect waste generated during the wire cutting process. This waste includes cut-off wire ends, wire scraps, and other waste generated during processing. By placing the recycling bin 11 below the wire cutting module 1, the equipment can effectively guide the waste into the recycling bin 11, preventing the waste from scattering and accumulating inside the equipment.

[0049] The capacity and structure of the recycling bin 11 meet the waste collection needs during long-term operation. The bin is made of durable materials with excellent sealing and corrosion resistance, ensuring proper storage and disposal of waste. Furthermore, the recycling bin 11 is equipped with a convenient cleaning and replacement mechanism, allowing operators to easily clean and replace it, ensuring normal equipment operation and production efficiency. The front end of the shaping module 3 features a shaping clamp 12, a key component for wire shaping. The ingenious design of the shaping clamp 12 allows for precise pressing of the wire into the busbar 23. During the shaping process, the shaping clamp 12 applies appropriate pressure and clamping force to ensure the wire's shape and size meet production requirements, guaranteeing neatness and consistency. This precise shaping effect is crucial for improving product appearance quality and performance, meeting the stringent requirements for wire shape and size in various application scenarios.

[0050] The forming clamp 12 and the busbar 23 fit together very tightly, ensuring the wire remains stable during the forming process and avoiding forming errors caused by vibration or movement. Simultaneously, the design of the forming clamp 12 also considers the protection of the wire, preventing damage or deformation during forming and ensuring the quality and integrity of the wire. One side of the forming module 3 is connected to the forming drive cylinder 13, which is the power source for the wire forming function. The forming drive cylinder 13 adopts advanced pneumatic technology, providing stable and powerful driving force to ensure that the forming clamp 12 can accurately form the wire. By precisely controlling the pressure and stroke of the forming drive cylinder 13, the equipment can achieve precise wire forming, meeting the forming needs of different production requirements and wire specifications.

[0051] A low-profile adjustment mechanism 14 is specially provided below the shaping drive cylinder 13. This design allows the equipment to flexibly adjust the height and position of the shaping drive cylinder 13 according to actual production needs and wire characteristics. The low-profile adjustment mechanism 14 has a wide adjustment range, high adjustment precision, and is easy to operate, enabling the equipment to adapt to shaping needs at different heights and positions, thus improving the equipment's applicability and flexibility. Through the adjustment of the low-profile adjustment mechanism 14, the equipment can better adapt to the layout and process of the production line, achieving efficient and stable production operation.

[0052] Example 3: Reference Figures 1 to 6 An automatic wire clamping machine is described. The frame 5 forms the main structure of the equipment and is made of robust and durable materials, ensuring the stability and reliability of the equipment during long-term operation. The central part of the frame 5 is designed as an operating platform 4, providing convenient operating space for the operator and integrating the equipment's control panel and display screen. This allows the operator to intuitively monitor the equipment's operating status and parameter settings, thereby achieving precise control of the equipment.

[0053] Next to the operating table 4, a rotary table 6 is installed, which is one of the key components of the equipment. Multiple feeders 8 are evenly arranged on the rotary table 6. These feeders 8 automatically transport wire to the working area of ​​the equipment, providing a continuous supply of raw materials for subsequent wire cutting and shaping processes. The feeders 8 are ingeniously designed to adapt to different specifications and types of wire, demonstrating good versatility and flexibility. Simultaneously, the feeders 8 are connected to a busbar 23, which is responsible for accurately guiding the wire to the wire cutting module 1 and the shaping module 3, ensuring correct wire delivery and positioning.

[0054] The wire cutting module 1 and the shaping module 3 are located on one side of the rotary table 6, forming the core functional components of the equipment. The wire cutting module 1 is responsible for precisely cutting the wire. It is equipped with a wire end counting sensor, which can be an infrared sensor, to monitor the number of cut wire ends in real time, providing accurate data support for counting and statistics during the production process. The shaping module 3 is responsible for shaping the cut wire ends to ensure that the shape and size of the wire ends meet production requirements, thereby improving the appearance quality and consistency of the product.

[0055] A pressure plate assembly 2 is mounted above the rotary table 6, playing a crucial role in the operation of the equipment. The pressure plate assembly 2 applies pressure to the wire, ensuring its stability during shearing and shaping, and preventing processing errors caused by vibration or movement. This pressure control method not only improves processing accuracy but also enhances the adaptability of the equipment, enabling it to handle wires of varying hardness and thickness.

[0056] On one side of the wire cutting module 1, a wire cutting lateral movement mechanism 15 is specially designed. The wire cutting lateral movement mechanism 15 can move in the horizontal direction, thereby adjusting the position of the air shear 19 so that it can accurately align with the cutting point of the wire. This lateral movement function allows the equipment to adapt to the wire cutting needs of different lengths and positions, improving the flexibility and applicability of the equipment.

[0057] A fine-tuning lifting mechanism 16 is connected to one side of the wire cutting traverse mechanism 15. The fine-tuning lifting mechanism 16 can precisely adjust the height of the wire cutting traverse mechanism 15. Through the fine-tuning lifting mechanism 16, the operator can fine-tune the height of the wire cutting traverse mechanism 15 according to the actual condition of the wire and production requirements, so as to ensure that the air shear 19 can cut at the optimal angle and position, further improving the accuracy and quality of cutting.

[0058] Below the fine-tuning lifting mechanism 16 is a hopper following mechanism 17, which collects the cut thread ends. It automatically adjusts the hopper position based on the position of the pneumatic shear 19 and the shearing action, ensuring the thread ends fall smoothly into the hopper. This following function not only improves the efficiency of thread end collection but also prevents the thread ends from scattering and accumulating inside the equipment, reducing cleaning and maintenance workload.

[0059] The front end of the wire cutting module 1 is designed with a wire separation cylinder 18. The function of the wire separation cylinder 18 is to separate the cut wire end from the original wire after cutting. Through the upward movement of the wire separation cylinder 18, the wire end can be smoothly separated from the original wire, avoiding the wire end from sticking or tangling with the original wire, ensuring a smooth cutting process and a clean wire end.

[0060] Below the wire disconnect cylinder 18, a pneumatic shear 19 is connected. The pneumatic shear 19 is the core shearing component of the equipment, responsible for the actual shearing operation of the wire. The pneumatic shear 19 adopts advanced pneumatic technology, possessing advantages such as high shearing speed, large shearing force, and low noise, enabling it to efficiently complete the wire shearing task. At the same time, the design of the pneumatic shear 19 fully considers the convenience of maintenance and replacement, effectively controlling the equipment's maintenance costs and time.

[0061] A wire-snagging mechanism 20 is specially designed on one side of the air shear 19. The function of the wire-snagging mechanism 20 is to prevent the wire end from getting caught or tangled on the air shear 19 or other components during the cutting process. Thanks to the ingenious design of the wire-snagging mechanism 20, the equipment can effectively avoid production interruptions and product defects caused by wire snagging, thereby improving the success rate of wire cutting and the stability of the equipment.

[0062] The pressure plate assembly 2 is responsible for ensuring the stability of the wire during processing. A pressure plate drive cylinder 22 is mounted on the pressure plate assembly 2; this is a pneumatically driven component that provides stable and controllable pressure. Below the pressure plate drive cylinder 22 is a pressure plate 21, designed to match the shape of the manifold 23, accurately pressing the wire onto the manifold 23. Through the precise control of the pressure plate drive cylinder 22, the pressure plate 21 can apply appropriate pressure, keeping the wire stable during shearing and shaping, avoiding processing errors caused by vibration or movement. This design not only improves processing accuracy but also enhances the adaptability of the equipment, enabling it to handle wires of different hardness and thickness, ensuring product quality and consistency.

[0063] This utility model's automatic wire cutting and clamping machine cleverly incorporates a barcode scanner 7 at the center of the rotating disk 6. This is a key component for achieving automated control and material detection. The barcode scanner 7 can scan material information on the rotating disk 6 in real time, such as the type, quantity, and location of the material, providing accurate data support for the automated control of the equipment. Through the detection of the barcode scanner 7, the equipment can automatically identify the status and demand of the material, thereby achieving precise control and optimization of the production process. For example, when insufficient material is detected, the equipment can automatically activate the feeder 8 to replenish the material, ensuring the continuity and stability of production.

[0064] A three-station divider 9 is connected below the rotary table 6. This component is used to position and divide the rotary table 6. The three-station divider 9 can divide the rotary table 6 into three stations, each corresponding to a specific processing step, including feeding, shearing, and shaping. Through the precise control of the three-station divider 9, the rotary table 6 can achieve rapid and accurate rotation and positioning, ensuring that the processing actions at each station can proceed smoothly, thereby improving the production efficiency and processing accuracy of the equipment.

[0065] A rotary driver 10 is also provided on one side of the three-station divider 9, which is the power source for driving the rotary disk 6 to rotate. The rotary driver 10 adopts advanced drive technology, which can provide stable and controllable rotational power, ensuring the smooth operation and precise positioning of the rotary disk 6. Through the precise control of the rotary driver 10, the equipment can achieve precise driving and adjustment of the rotary disk 6, meet the requirements of different production needs and processing procedures, and make the equipment operation more efficient, stable and reliable.

[0066] For those skilled in the art, the present invention is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic characteristics of the present invention.

Claims

1. An automatic clipper, characterized by comprising: The middle of the rack (5) is an operating table (4), one side of the operating table (4) is a rotating disc (6), a plurality of feeders (8) are arranged on the rotating disc (6), one side of the rotating disc (6) is a line cutting module (1) and a shaping module (3), the upper side of the rotating disc (6) is a pressing plate assembly (2), the feeder (8) is connected with a bus bar (23), and the line cutting module (1) is provided with a wire end counting sensor.

2. An automatic clipper as claimed in claim 1, characterized in that The line cutting module (1) is provided with a line cutting horizontal moving mechanism (15) on one side, and the line cutting horizontal moving mechanism (15) is provided with a fine adjustment lifting mechanism (16) on one side.

3. An automatic clipper as claimed in claim 2, wherein The fine adjustment lifting mechanism (16) is connected with a hopper following mechanism (17) below.

4. An automatic clipper as claimed in claim 3, wherein The front end of the line cutting module (1) is a line separation hydraulic cylinder (18).

5. The automatic clipper machine according to claim 1 or 2 or 3 or 4, wherein, The line separation hydraulic cylinder (18) is connected with a gas cutter (19) below, and the gas cutter (19) is provided with an anti-winding mechanism (20) on one side.

6. The automatic clipper machine according to claim 1 or 2 or 3 or 4, wherein, The line cutting module (1) is connected with a recycling box (11) below, and the recycling box (11) collects waste materials.

7. An automatic clipper machine according to claim 6, wherein The front end of the shaping module (3) is a shaping clamp (12), and the shaping clamp (12) presses the wire into the bus bar (23).

8. The automatic clipper machine according to claim 1 or 7, wherein The shaping module (3) is connected with a shaping drive hydraulic cylinder (13) on one side, and the shaping drive hydraulic cylinder (13) is provided with a low lying adjusting mechanism (14) below.

9. The automatic clipper machine according to claim 1 or 7, wherein The pressing plate assembly (2) is provided with a pressing plate drive hydraulic cylinder (22), and the pressing plate drive hydraulic cylinder (22) is connected with a pressing plate (21) below, and the pressing plate (21) presses the bus bar (23).

10. An automatic clipper machine according to claim 9, wherein The middle of the rotating disc (6) is a code scanning gun (7), and the lower side of the rotating disc (6) is connected with a three-station divider (9). The three-station divider (9) is provided with a rotary driver (10) on one side, and the rotary driver (10) drives the rotating disc (6) to rotate.

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