Pipe fitting cutting device

By introducing a smoke removal mechanism into the pipe cutting device, and using a transparent partition and filter box to purify the flue gas, the health hazards of flue gas and metal sparks during abrasive wheel cutting are solved, achieving a safe and environmentally friendly cutting environment.

CN223789627UActive Publication Date: 2026-01-13WUXI HANGHU TECH
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Patent Information

Application Number
CN202423124684.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-18
Publication Date
2026-01-13
Estimated Expiration
2034-12-18

AI Technical Summary

Technical Problem

The fumes and metal sparks generated during the cutting of pipes with existing grinding wheels pose a health hazard to operators, and current technologies are unable to effectively purify them.

Method used

A pipe cutting device was designed, equipped with a smoke removal mechanism, including a transparent partition, a blower component, and a filter box. The transparent partition collects the flue gas and the blower component transports it to the filter box. The filter box contains a liquid storage chamber, a filter screen, and an adsorption layer to purify the flue gas.

Benefits of technology

It effectively removes fumes and metal particles generated during cutting, ensuring the health and safety of operators, reducing environmental pollution, and at a relatively low cost.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a pipe fitting cutting device which comprises a frame body, a smoke removing mechanism, a supporting mechanism and a cutting blade, and the cutting blade is connected with the frame body and can move in the z-axis direction; the supporting mechanism is located at the bottom of the cutting blade and used for fixing a pipe fitting. The smoke removal mechanism comprises a filter box, an air blowing component and a transparent partition box which is arranged on the outer side of the cutting blade and used for collecting smoke, and the filter box is used for purifying the smoke; placing openings for placing the pipe fittings are formed in the two sides of the transparent partition box; the air blowing component is connected with the transparent partition box and the filter box through a connecting pipe and is used for conveying smoke in the transparent partition box into the filter box; according to the smoke removal mechanism, the cutting blade is separated from the outside, smoke can be collected, filtered and purified when the pipe fitting is cut, impurities and smell in the smoke are removed, the air quality in the environment is guaranteed, and harm to the human body caused by metal particles generated during cutting is avoided.
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Description

Technical Field

[0001] This application relates to the field of pipe cutting technology, specifically to a pipe cutting device. Background Technology

[0002] Currently, pipe cutting methods include sawing, abrasive wheel cutting, gas cutting, or laser cutting. Among these, abrasive wheel cutting is the most commonly used method. It is more convenient and labor-saving than sawing, and less expensive than gas cutting or laser cutting. However, abrasive wheel cutting uses an abrasive wheel to cut pipes, which generates a large number of metal sparks and fumes containing fine particles. The flying sparks, slag, and particles may enter the operator's eyes, and long-term inhalation of the fumes can lead to respiratory diseases, greatly affecting human health. Utility Model Content

[0003] This application provides a pipe cutting device to solve the problems existing in the prior art, and adopts the following technical solution:

[0004] A pipe cutting device includes a frame and a cutting blade, wherein the cutting blade is connected to the frame and can move along the z-axis.

[0005] A support mechanism, located at the bottom of the cutting blade, is used to fix the pipe fitting.

[0006] The smoke removal mechanism includes a filter box and a blower component, as well as a transparent partition box located outside the cutting blade for collecting smoke. The filter box is used to purify the smoke.

[0007] The transparent partition has placement openings on both sides for placing the pipe fittings; the blower unit connects the transparent partition and the filter box through a connecting pipe, and is used to send the flue gas in the transparent partition to the filter box.

[0008] Preferably, the filter box is provided with a liquid storage chamber and a filter layer from bottom to top, the bottom of the liquid storage chamber is provided with an aeration device connected to the blower component, and the top of the filter box is provided with a discharge port.

[0009] More preferably, the filter layer includes a filter screen and at least one adsorption layer.

[0010] More preferably, the discharge port is provided with an exhaust component.

[0011] Preferably, the support mechanism includes a plurality of support plates disposed inside the transparent compartment, and at least one locking component disposed on each of the outer sides of the transparent compartment, wherein the support plates are slidable along the x-axis.

[0012] More preferably, the locking component includes a support block and a clamping component. The support block has a receiving cavity coaxial with the placement opening and a through hole perpendicular to the axis of the receiving cavity. The clamping component is disposed in the through hole and can move along the y-axis to clamp the pipe fitting.

[0013] More preferably, the clamping component includes a bidirectional screw and a pair of pistons, one end of the bidirectional screw is provided with a drive handle, and the pistons are sleeved on the outside of the bidirectional screw and located on both sides of the receiving cavity.

[0014] Preferably, the top of the transparent compartment is conical.

[0015] Preferably, the transparent compartment is connected to the frame by a telescopic component, the bottom of the transparent compartment has an opening, the transparent compartment is rotatably connected to the frame, and the telescopic component can extend and retract to open or close the transparent compartment.

[0016] The beneficial effects of this application are as follows:

[0017] (1) This application has a smoke removal mechanism that can separate the cutting blade from the outside. During cutting, it can collect the smoke and transport it to the filter box for filtration and purification, remove impurities and odors from the smoke, ensure the air quality in the environment, and avoid the smoke and metal particles generated during cutting from causing harm to the human body.

[0018] (2) The aeration device can make the flue gas fully contact the medium and adsorb the particulate matter in the flue gas. The flue gas is then filtered and adsorbed again through the filter screen and adsorption layer to remove impurities and odors from the flue gas. Under the premise of ensuring the purification effect, it can avoid the large resistance caused by using multiple filter layers, which affects the purification effect. At the same time, the cost is relatively low. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of this application;

[0020] Figure 2 This is a schematic diagram of the smoke removal mechanism structure of this application;

[0021] Figure 3 This is a partial structural diagram of this application;

[0022] Figure 4 This is a schematic diagram of the filter box structure of this application;

[0023] Figure 5 This application Figure 1 The right view;

[0024] Figure 6 This application Figure 5 Enlarged view of a portion of point A in the middle.

[0025] In the picture:

[0026] 1. Frame;

[0027] 2. Smoke removal mechanism; 20. Opening; 21. Transparent partition; 22. Connecting pipe; 23. Blower unit; 24. Filter box;

[0028] 3. Support mechanism; 31. Support plate; 32. Locking component; 320. Receiving cavity; 321. Support block; 322. Piston; 323. Double-acting screw; 324. Drive handle.

[0029] 4. Cutting blade, 5. Placement port, 6. Telescopic component, 7. Aeration device, 8. Filter screen, 9. Adsorption layer, 10. Exhaust component, 11. Discharge port, 12. Liquid inlet, 13. Liquid outlet, 100. Pipe fittings. Detailed Implementation

[0030] The technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the embodiments described in this application are only some embodiments of this application, and not all embodiments. Based on the embodiments in this application, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of this application.

[0031] See Figures 1 to 6 Further explanation of this application:

[0032] Combination Figure 1 and Figure 2 The pipe cutting device includes a frame 1 with a fixed support at the bottom, a cutting blade 4 mounted on the top of the frame 1, and the cutting blade 4 being movable along the z-axis. The cutting blade 4 is moved along the z-axis by a cylinder or screw mechanism, and can be rotated by a motor. A support mechanism 3 is provided at the bottom of the cutting blade 4, mounted on the frame 1, for supporting and fixing the pipe fitting 100. A smoke removal mechanism 2 is provided on the frame 1 to purify the fumes generated during pipe cutting and to prevent metal particles generated during cutting from splashing onto the outside of the frame 1, facilitating cleaning.

[0033] Combination Figure 2The smoke removal mechanism 2 includes a filter box 24, a transparent partition box 21, and a blower component 23. The transparent partition box 21 is located outside the cutting blade 4 and is used to collect the smoke generated during cutting. The top of the transparent partition box 21 is conical to facilitate the collection of smoke, and the transparent partition box 21 is made of transparent material for easy observation. The blower component 23 connects the filter box 24 and the transparent partition box 21 through a connecting pipe 22, and is used to provide negative pressure inside the transparent partition box 21 to extract the smoke inside the transparent partition box 21 and transport it out. The filter box 24 has a placement opening 5 on the transparent partition box 21. The pipe 100 passes through the placement opening 5 and is supported and fixed by the support mechanism 3. The filter box 24 is used to filter impurities and odors in the flue gas. The connecting pipe 22 can be a flexible hose, and the blower component 23 can be a blower. This not only prevents the operator from inhaling the flue gas generated during cutting and polluting the surrounding air, but also prevents the high-temperature metal sparks generated during cutting from splashing onto the body, thereby maintaining the air quality in the environment and reducing harm to the human body.

[0034] Combination Figure 4 In this embodiment, the filter box 24 is provided with a liquid storage chamber and a filter layer from bottom to top. The liquid storage chamber is filled with a medium, which can be water. An aeration device 7 is provided at the bottom of the liquid storage chamber to ensure that the flue gas is in full contact with the medium. The aeration device 7 is connected to the blower component 23. An exhaust port 11 is provided at the top of the filter box 24. The filter layer includes a filter screen 8 and at least one adsorption layer 9, which can be filled with activated carbon. The blower component 23 sends the flue gas into the filter box 24. The aeration device 7 enables the flue gas to fully contact the medium in the liquid storage chamber, removing particulate matter from the flue gas. The flue gas after preliminary filtration then flows through the filter screen 8 and the adsorption layer 9 for secondary filtration, removing remaining impurities and odors from the flue gas. Finally, it is discharged through the exhaust port 11. This method can remove impurities and odors from the flue gas and avoids the need for multiple filter layers, thereby greatly reducing airflow resistance.

[0035] In some embodiments, the exhaust port 11 is provided with an exhaust component 10, which can guide the flue gas in the filter box 24 through the filter layer, prevent the flue gas from accumulating in the filter box 24, and improve the filtration effect.

[0036] Combination Figure 3The support mechanism 3 includes a plurality of support plates 31 disposed inside the transparent compartment 21, and at least one locking component 32 disposed on both sides of the outside of the transparent compartment 21. The support plates 31 are used to support the pipe 100 so that the cutting blade 4 can cut the pipe 100. The locking component 32 is used to clamp and fix the pipe 100 to prevent displacement during cutting and thus avoid affecting the cutting effect. The support plates 31 can slide along the x-axis to adjust the support position. The support plates 31 can be slidably connected to the frame 1 via a slide rail.

[0037] Combination Figure 5 and Figure 6 The locking component 32 includes a support block 321 and a pair of pistons 322, as well as a bidirectional screw 323 for driving the pistons 322 to move; the bidirectional screw 323 and the pistons 322 form a clamping component; one end of the bidirectional screw 323 is provided with a drive handle 324, which is used to drive the bidirectional screw 323 to rotate; the support block 321 is provided with a receiving cavity 320 coaxial with the placement port 5, and a through hole perpendicular to the axis of the receiving cavity 320; the bidirectional screw... 323 is rotatably connected to the support block 321 inside the through hole. The piston 322 is sleeved on the outside of the bidirectional screw 323 and located on both sides of the receiving cavity. It can move along the y-axis direction inside the through hole to clamp the pipe fitting 100. The bidirectional screw 323 is driven to rotate by the drive handle 324. The piston 322 can move synchronously towards or away from each other along the axial direction (y-axis direction) of the bidirectional screw 323, thereby clamping or releasing the pipe fitting 100 in the receiving cavity 320.

[0038] Combination Figure 1 In one embodiment, a telescopic component 6 is provided between the transparent compartment 21 and the frame 1. The telescopic component 6 can be a hydraulic telescopic rod or a pneumatic telescopic rod. The bottom of the transparent compartment 21 is provided with an opening 20, which allows some external air to enter the transparent compartment 21 through the opening 20. The transparent compartment 21 is rotatably connected to the frame 1, and the telescopic component 6 can extend and retract to open or close the transparent compartment 21.

[0039] The transparent compartment 21 has a liquid inlet 12 on one side and a liquid outlet 13 at the bottom, which facilitates the replacement of the medium in the liquid storage chamber.

Claims

1. A pipe cutting device, characterised in that: The cutting device comprises a frame and a cutting piece connected with the frame and movable along the z-axis direction. A supporting mechanism is arranged at the bottom of the cutting piece for fixing the pipe. A smoke removing mechanism comprises a filter box and a blowing part, and a transparent partition box arranged outside the cutting piece for collecting smoke. The transparent partition box is provided with placing openings on both sides for placing the pipe.

2. The pipe cutting device of claim 1, wherein: The blowing part connects the transparent partition box with the filter box through a connecting pipe for sending the smoke in the transparent partition box to the filter box.

3. The pipe cutting device of claim 2, wherein: The filter box is provided with a liquid storage cavity and a filter layer from bottom to top.

4. The pipe cutting device of claim 2, wherein: The filter layer comprises a filter screen and at least one adsorption layer.

5. The pipe cutting device of claim 1, wherein: The filter box is provided with an exhaust part.

6. The pipe cutting device of claim 5, wherein: The supporting mechanism comprises a plurality of supporting plates arranged in the transparent partition box and at least one locking part arranged outside the transparent partition box.

7. The pipe cutting device of claim 6, wherein: The locking part comprises a supporting block and a clamping part.

8. The pipe cutting device of claim 1, wherein: The supporting block is provided with a containing cavity coaxial with the placing opening and a through hole perpendicular to the axis of the containing cavity.

9. The pipe cutting device of claim 1, wherein: The clamping part is arranged in the through hole and movable along the y-axis direction to clamp the pipe. The clamping part comprises a bidirectional screw and a pair of pistons. The bidirectional screw is provided with a driving handle at one end. The pistons are arranged outside the bidirectional screw and located on both sides of the containing cavity. The top of the transparent partition box is conical. The transparent partition box is connected with the frame through a telescopic part. The bottom of the transparent partition box is provided with an opening. The transparent partition box is rotatably connected with the frame. The telescopic part can extend or retract to open or close the transparent partition box.