Welding device for hydraulic base plate production

Abstract

The utility model discloses a welding device for hydraulic backing plate production, which relates to the technical field of hydraulic backing plate welding tools and comprises a base, a positioning table is mounted on one side of the upper end of the base and connected with the base through first support rods at four ends of the bottom surface, and two groups of positioning mechanisms are mounted in the positioning table in a staggered manner. A second supporting rod is fixedly connected to the other side of the top face of the base, a workbench is fixedly connected to the top end of the second supporting rod, a transmission mechanism is installed in the workbench, and four sets of mechanical arms are installed on the transmission mechanism. Through cooperation of the mechanical arm and the second gear, the mechanical arm is conveniently driven to move around the circumferential side of the base plate, then circumferential side gaps are welded, the working efficiency is improved, and meanwhile the working cost is reduced; through cooperation of the positioning mechanism and the positioning table, it is conveniently ensured that each hydraulic base plate is located in the center of the positioning table, then the welding precision is improved, and the product percent of pass is increased; finally, the problems that manual welding wastes time and labor and the position deviates in the placing process are solved.

Description

Technical Field

[0001] This utility model relates to the technical field of pad welding tools, and in particular to a welding device for hydraulic pad production. Background Technology

[0002] Most mechanical structures are heavy, and placing them directly on the ground will damage the ground and the mechanical device itself. To avoid this problem, hydraulic pads are usually placed on the bottom of both ends of the mechanical device. The number of hydraulic pads depends on the weight of the mechanical device, and these stacked hydraulic pads need to be welded together.

[0003] The common welding method involves placing the base plate in place, then placing the mechanical device on top of the base plate, followed by manual welding. This method requires outdoor workers, is slow, time-consuming, and labor-intensive, and the base plate is prone to tilting during placement, posing a safety hazard in subsequent work. Therefore, these problems need to be addressed. Utility Model Content

[0004] The purpose of this utility model is to address the shortcomings of existing technologies by proposing a welding device for the production of hydraulic pads.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a welding device for producing hydraulic cushion plates, comprising a base, a positioning platform installed on one side of the upper end of the base, the positioning platform being connected to the base via four first support rods at the bottom end, and two sets of positioning mechanisms being installed alternately inside the positioning platform, and a second support rod being fixedly connected to the other side of the top surface of the base, a worktable being fixedly connected to the top of the second support rod, a transmission mechanism being installed inside the worktable, four sets of robotic arms being installed on the transmission mechanism, and the worktable being located directly above the positioning platform.

[0006] Preferably, the positioning mechanism includes a first motor installed on one side and the rear end of the positioning platform. The positioning platform has a cavity inside and a cross-shaped groove on its top surface. The output end of the first motor is connected to a lead screw via a coupling. The lead screw is placed in the cavity of the positioning platform and rotated. Both ends of the lead screw are threaded with mounting blocks.

[0007] Preferably, the upper end of the mounting block is placed in a cross-shaped groove, a positioning plate is fixedly connected to the upper end of the mounting block, and multiple electric push rods are longitudinally and equidistantly installed on the adjacent surfaces of the two positioning plates, and push plates are fixedly connected to the telescopic ends of the electric push rods.

[0008] Preferably, the transmission mechanism includes a second motor installed on one side of the top surface of the workbench, a mounting groove is provided on the bottom surface of the workbench, the output end of the second motor passes through the workbench, and the lower end of the output shaft of the second motor is connected to a first gear through a coupling. A second gear is meshed with the other side of the first gear, and the first gear and the second gear are placed in the mounting groove of the workbench. A through hole is provided in the center of the second gear, and four robotic arms are equidistantly installed on the periphery of the bottom surface of the second gear.

[0009] Preferably, the robotic arm includes a second cylinder mounted on the periphery of the bottom surface of the second gear. A first support rod is mounted on the telescopic end of the second cylinder. A third motor is mounted on the bottom end of the first support rod. A turntable is mounted on the output end of the third motor. A second support rod is hinged to the bottom end of the turntable. A third support rod is hinged to the bottom end of the second support rod. A laser welding head is mounted on the other end of the third support rod. A fourth motor is mounted at the hinge points of the second support rod with the first support rod and the third support rod. The rotation of the second support rod and the third support rod is driven by the fourth motor.

[0010] Preferably, a first cylinder is installed on the top surface of the mounting slot in the workbench, the first cylinder is sleeved inside the second gear, and the first cylinder is located directly above the positioning table.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: This utility model, through the cooperation of the robotic arm and the second gear, facilitates the movement of the robotic arm around the periphery of the pad, thereby welding the periphery gap, improving work efficiency while reducing work costs; furthermore, through the cooperation of the positioning mechanism and the positioning table, it is easy to ensure that each hydraulic pad is located at the center of the positioning table, thereby improving the welding accuracy and increasing the product qualification rate; ultimately, it solves the problems of time-consuming and labor-intensive manual welding and positional deviations during placement. Attached Figure Description

[0012] The accompanying drawings, which are included to provide a further understanding of the present invention and form part of this application, illustrate exemplary embodiments of the present invention and, together with the description thereof, serve to explain the present invention and do not constitute an undue limitation thereof. In the drawings:

[0013] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the device proposed in this utility model;

[0014] Figure 2 This is a schematic diagram of the internal structure of the device proposed in this utility model;

[0015] Figure 3 This is a schematic diagram of the positioning mechanism proposed in this utility model;

[0016] Figure 4 This is a schematic diagram of the transmission mechanism structure proposed in this utility model;

[0017] Figure 5 This is a schematic diagram of the robotic arm structure proposed in this utility model.

[0018] The numbers in the diagram are as follows: 1. Base; 2. Positioning platform; 3. Worktable; 4. First motor; 5. Lead screw; 6. Mounting block; 7. Positioning plate; 8. Electric actuator; 9. Pusher; 10. Second motor; 11. First gear; 12. Second gear; 13. First cylinder; 14. Second cylinder; 15. First support rod; 16. Third motor; 17. Second support rod; 18. Third support rod; 19. Laser welding head; 20. Fourth motor. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0020] Example: See Figure 1-5 This utility model discloses a welding device for producing hydraulic cushion plates, comprising a base 1 for easy installation of a first support rod and a second support rod; a positioning platform 2 is installed on one side of the upper end of the base 1 for easy installation of a positioning mechanism; the positioning platform 2 is connected to the base 1 via four first support rods at its bottom end, and two sets of positioning mechanisms are staggered inside the positioning platform 2; a second support rod is fixed to the other side of the top surface of the base 1 for easy installation of a worktable 3; the top of the second support rod is fixed to the worktable 3 for easy installation of a transmission mechanism; a transmission mechanism is installed inside the worktable 3 for easy installation of robotic arms; four sets of robotic arms are installed on the transmission mechanism, and the worktable 3 is located directly above the positioning platform 2; the positioning mechanism includes a first motor 4 installed on one side and the rear end of the positioning platform 2, and the first motor 4... The positioning platform 2 has a cavity inside and a cross-shaped groove on its top surface. The output end of the first motor 4 is connected to the lead screw 5 via a coupling, which facilitates the movement of the mounting block 6. The lead screw 5 is rotatably connected within the cavity of the positioning platform 2, and both ends of the lead screw 5 are threadedly connected to the mounting block 6, which facilitates the movement of the positioning plate 7. The upper end of the mounting block 6 is placed in the cross-shaped groove, and the upper end of the mounting block 6 is fixedly connected to the positioning plate 7, which facilitates the installation of the electric push rod 8. Multiple electric push rods 8 are longitudinally and equidistantly installed on the adjacent surfaces of the two positioning plates 7, which facilitates the positioning of the pad plate by matching the pusher 9. The telescopic ends of the electric push rods 8 are all fixedly connected to the pusher 9. The transmission mechanism includes a second motor 10 installed on one side of the top surface of the workbench 3, which facilitates the rotation of the first gear 11.

[0021] In this invention, a mounting groove is provided on the bottom surface of the workbench 3. The output end of the second motor 10 passes through the workbench 3, and the lower end of the output shaft of the second motor 10 is connected to the first gear 11 via a coupling. The first gear 11 facilitates the rotation of the second gear 12. The second gear 12 meshes with the first gear 11 on the other side, facilitating the rotation of four robotic arms. The first gear 11 and the second gear 12 are placed in the mounting groove of the workbench 3. A through hole is provided in the center of the second gear 12, and four robotic arms are equidistantly mounted on the bottom periphery of the second gear 12. Each robotic arm includes a second cylinder 14 mounted on the bottom periphery of the second gear 12, facilitating the adjustment of the robotic arm height. A first support rod 15 is mounted on the telescopic end of the second cylinder 14, facilitating the installation of the third motor 16. The third motor 16 is mounted on the bottom end of the first support rod 15, facilitating the installation of the third motor 16. 6. Facilitates the rotation of the robotic arm; a turntable is installed at the output end of the third motor 16, and a second support rod 17 is hinged to the bottom end of the turntable, which facilitates the hinge of the third support rod 18; the bottom end of the second support rod 17 is hinged to the third support rod 18, which facilitates the installation of the laser welding head 19; the other end of the third support rod 18 is equipped with the laser welding head 19, which facilitates the welding of the pad; and a fourth motor 20 is installed at the hinge points of the second support rod 17 with the first support rod 15 and the third support rod 18, which facilitates the rotation of the two hinge points; the rotation of the second support rod 17 and the third support rod 18 is driven by the fourth motor 20; a first cylinder 13 is installed on the top surface of the mounting slot opened in the worktable 3, which facilitates the positioning of the pad in conjunction with the positioning mechanism; the first cylinder 13 is sleeved inside the second gear 12, and the first cylinder 13 is located directly above the positioning table 2.

[0022] Working principle: When using this utility model, firstly, the required number of pads are placed sequentially on the positioning table 2. Then, the first motor 4 is started, which drives the lead screw 5 to rotate, thereby moving the mounting blocks 6 at both ends and the positioning plate 7 towards the center. When the electric push rod 8 on the positioning plate 7 abuts against the outermost side of the pad, the remaining electric push rods 8 are opened simultaneously. The pushing force of the electric push rods 8 fixes all the pads at the center of the top surface of the positioning table 2. Then, the first cylinder 13 presses the pads down, and the pad positioning is completed. Then, the second cylinder 14 is started to drive the robotic arm to descend, and the third motor 16 and the second cylinder 13 press the pads down. The four motors 20, the first support rod 15, the second support rod 17, and the third support rod 18 work together to weld the diagonally joined pads. Then, the positioning mechanism is reset, and the first cylinder 13 remains stationary. At this point, the second motor 10 is turned on, which drives the second gear 12 through the first gear 11 to rotate, thereby driving the lower robotic arm to rotate. Then, with the cooperation of the third motor 16, the fourth motor 20, the first support rod 15, the second support rod 17, and the third support rod 18, the remaining positions are welded. After welding is completed, the pads are allowed to cool down, the pads are removed, the device is reset, and finally the power is turned off.

[0023] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A welding device for hydraulic pad plate production comprising a base (1), characterized in that: The upper end of the base (1) is provided with a positioning table (2), the positioning table (2) is connected with the base (1) through the first support rod at the bottom of four ends, and the positioning table (2) is provided with two groups of positioning mechanisms inside.

2. The welding device for hydraulic cushion plate production according to claim 1, characterized in that: The positioning mechanism comprises a first motor (4) mounted on one side and the rear end of the positioning table (2), the positioning table (2) is provided with a cavity inside, and the top surface of the positioning table (2) is provided with a cross-shaped sliding groove, the output end of the first motor (4) is connected with a lead screw (5) through a shaft coupling, the lead screw (5) is rotatably connected in the cavity of the positioning table (2), and the two ends of the lead screw (5) are both threadedly connected with mounting blocks (6).

3. The welding device for hydraulic cushion plate production according to claim 2, characterized in that: The upper end of the mounting block (6) is located in the cross-shaped sliding groove, the upper end of the mounting block (6) is fixedly connected with a positioning plate (7), a plurality of electric push rods (8) are installed on the positioning plates (7) in a longitudinal equidistant manner, and the telescopic ends of the electric push rods (8) are fixedly connected with push cakes (9).

4. The welding device for hydraulic cushion plate production according to claim 1, characterized in that: The transmission mechanism comprises a second motor (10) mounted on one side of the top surface of the workbench (3), the bottom surface of the workbench (3) is provided with a mounting groove, the output end of the second motor (10) penetrates the workbench (3), the lower end of the output shaft of the second motor (10) is connected with a first gear (11) through a shaft coupling, the other side of the first gear (11) is engaged with a second gear (12), the first gear (11) and the second gear (12) are located in the mounting groove of the workbench (3), the center of the second gear (12) is provided with a through hole, and four mechanical arms are installed on the bottom surface of the second gear (12) in an equidistant manner.

5. The welding device for hydraulic cushion plate production according to claim 1, characterized in that: The mechanical arm comprises a second air cylinder (14) mounted on the bottom surface of the second gear (12), the telescopic end of the second air cylinder (14) is provided with a first supporting rod (15), the bottom end of the first supporting rod (15) is provided with a third motor (16), the output end of the third motor (16) is provided with a rotary table, the bottom end of the rotary table is hingedly connected with a second supporting rod (17), the bottom end of the second supporting rod (17) is hingedly connected with a third supporting rod (18), the other end of the third supporting rod (18) is provided with a laser welding head (19), the hinging positions of the second supporting rod (17) and the first supporting rod (15) and the third supporting rod (18) are all provided with fourth motors (20), and the rotation of the second supporting rod (17) and the third supporting rod (18) is driven by the fourth motor (20).

6. The welding device for hydraulic cushion plate production according to claim 1, characterized in that: The first air cylinder (13) is installed in the mounting groove of the workbench (3), the first air cylinder (13) is sleeved on the inside of the second gear (12), and the first air cylinder (13) is located above the positioning table (2).

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