Gear press fitting device

Abstract

The utility model provides a gear press-fitting device which comprises a workbench, a press-fitting mechanism and a tool, the press-fitting mechanism and the tool are arranged on the workbench, the tool is arranged under the press-fitting mechanism, the press-fitting mechanism comprises a pressing head and a centering assembly arranged on the pressing head, and the centering assembly is used for centering the pressing head and a gear; a material storage mechanism is further arranged on one side of the press-fitting mechanism, a transplanting mechanism is arranged between the press-fitting mechanism and the material storage mechanism, the material storage mechanism is used for gear material storage and comprises a rotary disc and a plurality of material storage bins arranged on the rotary disc, the rotary disc rotates to drive the material storage bins to rotate to a material taking position, and the transplanting mechanism is used for taking materials from the material storage mechanism and transplanting the materials to the position under the pressing head. According to the gear press-fitting device, the gear can be automatically press-fitted, and the pressure head and the gear are centered before the pressure head adsorbs the gear, so that the pressure head and the gear are always kept centered, the press-fitting precision is ensured, and the production efficiency and the production quality are improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to gear press mounting technical field especially relates to a gear press mounting device. BACKGROUND

[0002] The inside of a steering gear, a reduction gearbox and the like has a transmission structure, and a gear is mounted on a transmission shaft of the transmission structure. At present, the gear is generally mounted on the transmission shaft by press mounting. The conventional press mounting is achieved by manually press mounting a bearing on the transmission shaft, but this method is low in efficiency and has certain safety risks in the operation process. In addition, this method is low in assembly precision and is difficult to ensure the coaxiality of the gear, the transmission shaft and the press head, and even causes damage to the surface of the transmission shaft and the inner hole wall of the gear, thereby affecting the press mounting quality. SUMMARY

[0003] The utility model aims at providing a gear press mounting device to overcome the deficiencies in the prior art.

[0004] To solve the above technical problems, the technical scheme of the utility model is as follows: a gear press mounting device, comprising a workbench, a press mounting mechanism and a tooling device arranged on the workbench, the tooling device is arranged directly below the press mounting mechanism, the press mounting mechanism comprises a press head and a centering assembly arranged on the press head, and the centering assembly is used for centering the press head and the gear; a storage mechanism is further arranged on one side of the press mounting mechanism, and a transplanting mechanism is arranged between the press mounting mechanism and the storage mechanism, the storage mechanism is used for storing gears and comprises a rotating disc and a plurality of storage bins arranged on the rotating disc, the rotating disc is rotationally driven to rotate the storage bins to a material taking position, and the transplanting mechanism is used for taking the gears from the storage mechanism and transplanting the gears to the position directly below the press head, and a roller conveyor for conveying a power transmission shaft is further arranged outside the workbench.

[0005] Further, the gear press mounting device, the press mounting mechanism further comprises a press mounting bottom plate, a support column, an upper mounting plate, a press machine, a guide rod and a press mounting plate, the press mounting bottom plate is fixed above the workbench, the upper mounting plate is arranged above the press mounting bottom plate and is fixedly connected with the press mounting bottom plate through the support columns arranged at four corners, the press machine is fixed above the upper mounting plate, the output end of the press machine is connected with an upper connecting seat, two guide rods are symmetrically arranged on the two sides of the press machine, the bottom of each guide rod is connected with the press mounting plate, the upper end of each guide rod is inserted into the upper mounting plate and is slidably connected with the upper mounting plate, the press mounting plate is arranged below the upper connecting seat and is fixedly connected with the upper connecting seat through a plurality of connecting rods, the press head is arranged below the press mounting plate, and the tooling device is arranged on the press mounting bottom plate.

[0006] Further, the gear press mounting device, the press mounting plate further comprises a change seat, and the press head is detachably connected with the change seat through an index pin.

[0007] Further, the gear press-fitting device, the centering assembly includes a centering cylinder and a positioning rod, the centering cylinder is fixed above the press-fitting plate, and the output end of the centering cylinder is provided with the positioning rod, the positioning rod is inserted into the middle of the press head and is in sliding connection with the press head.

[0008] Further, the gear press-fitting device, the storage mechanism further includes a turntable base, the turntable base is arranged above the workbench, the turntable is arranged above the turntable base and is in index rotation connection with the turntable base, the storage bin includes a bin seat, a storage rod and a support plate, the bin seat is fixed on the turntable, the middle part of the bin seat is provided with the storage rod, the support plate is sleeved outside the storage rod and is in movable connection with the bin seat, and the support plate is used for supporting the gear inserted on the storage rod.

[0009] Further, the gear press-fitting device, the storage mechanism further includes a jacking assembly, the jacking assembly is arranged below the turntable and is used for jacking the support plate at the material taking position of the turntable, and the jacking assembly includes a jacking electric cylinder and a jacking seat, the jacking electric cylinder is fixed on the turntable base, the output end of the jacking electric cylinder is provided with the jacking seat, the upper sides of the jacking seat are provided with two arc-shaped plates arranged in symmetry, the two sides of the bin seat are provided with two arc-shaped holes penetrating through the turntable and arranged in symmetry, and the arc-shaped plates pass through the arc-shaped holes and cooperate with the support plate to jack up the gear on the support plate.

[0010] Further, the gear press-fitting device, the storage mechanism further includes a jacking assembly, the jacking assembly is arranged below the turntable and is used for jacking the support plate at the material taking position of the turntable, and the jacking assembly includes a jacking electric cylinder and a jacking seat, the jacking electric cylinder is fixed on the turntable base, the output end of the jacking electric cylinder is provided with the jacking seat, the upper sides of the jacking seat are provided with two arc-shaped plates arranged in symmetry, the two sides of the bin seat are provided with two arc-shaped holes penetrating through the turntable and arranged in symmetry, and the arc-shaped plates pass through the arc-shaped holes and cooperate with the support plate to jack up the gear on the support plate.

[0011] Further, the gear press-fitting device, the storage mechanism further includes a jacking assembly, the jacking assembly is arranged below the turntable and is used for jacking the support plate at the material taking position of the turntable, and the jacking assembly includes a jacking electric cylinder and a jacking seat, the jacking electric cylinder is fixed on the turntable base, the output end of the jacking electric cylinder is provided with the jacking seat, the upper sides of the jacking seat are provided with two arc-shaped plates arranged in symmetry, the two sides of the bin seat are provided with two arc-shaped holes penetrating through the turntable and arranged in symmetry, and the arc-shaped plates pass through the arc-shaped holes and cooperate with the support plate to jack up the gear on the support plate.

[0012] Further, the gear press-fitting device, the storage mechanism further includes a jacking assembly, the jacking assembly is arranged below the turntable and is used for jacking the support plate at the material taking position of the turntable, and the jacking assembly includes a jacking electric cylinder and a jacking seat, the jacking electric cylinder is fixed on the turntable base, the output end of the jacking electric cylinder is provided with the jacking seat, the upper sides of the jacking seat are provided with two arc-shaped plates arranged in symmetry, the two sides of the bin seat are provided with two arc-shaped holes penetrating through the turntable and arranged in symmetry, and the arc-shaped plates pass through the arc-shaped holes and cooperate with the support plate to jack up the gear on the support plate.

[0013] Compared with the prior art, the utility model discloses the beneficial effect is: the utility model discloses the automatic pressure equipment gear, improved production efficiency, and the middle pressure head and gear before the pressure head adsorbs gear, make the pressure head and gear always keep the centering, guarantee the precision of pressure equipment, improved production quality. BRIEF DESCRIPTION OF DRAWINGS

[0014] In order to more clearly illustrate the technical scheme in the embodiment of the utility model or prior art, below will to the embodiment or prior art description needed to use the drawing briefly introduce, obviously, below description's drawing only some embodiments in the utility model are recorded, for the ordinary skilled person in the art comes, can obtain other drawings according to these drawings without creating labor.

[0015] Figure 1 It is the three-dimensional structure schematic diagram of the gear pressure equipment device of the utility model;

[0016] Figure 2 It is the pressure equipment mechanism schematic of the gear pressure equipment device of the utility model Figure 1 ;

[0017] Figure 3 It is the pressure equipment mechanism schematic of the gear pressure equipment device of the utility model Figure 2 ;

[0018] Figure 4 It is the pressure equipment mechanism partial schematic of the gear pressure equipment device of the utility model;

[0019] Figure 5 It is the storage mechanism schematic of the gear pressure equipment device of the utility model;

[0020] Figure 6 It is the transplanting mechanism schematic of the gear pressure equipment device of the utility model;

[0021] In the drawing: 1, workbench;

[0022] 2, pressure equipment mechanism;21, pressure head;22, centering pneumatic cylinder;23, positioning rod;24, pressure equipment base plate;25, support column;26, upper mounting plate;27, press;28, guide rod;29, pressure equipment plate;210, upper connecting seat;211, connecting rod;212, change type seat;

[0023] 3, storage mechanism;31, turntable;32, storage bin;321, bin seat;322, storage rod;323, support plate;33, turntable base;34, jacking electric cylinder;35, jacking seat;36, arc plate;

[0024] 4. Transplanting mechanism; 41. Mounting bracket one; 42. Linear module one; 43. Lifting electric cylinder; 44. Gripper cylinder; 45. Mounting bracket two; 46. Linear module two; 47. Transplanting seat; 48. Lifting cylinder; 49. Positioning seat; 491. Positioning hole;

[0025] 5. Tooling; 6. Roller conveyor. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] Example 1

[0028] like Figures 1-6 As shown, a gear pressing device includes a workbench 1 and a pressing mechanism 2 and a tooling 5 disposed on the workbench 1. The tooling 5 is located directly below the pressing mechanism 2. The pressing mechanism 2 includes a pressing head 21 and a centering component disposed on the pressing head. The centering component is used to center the pressing head 21 and the gear. A storage mechanism 3 is also provided on one side of the pressing mechanism 2, and a transfer mechanism 4 is provided between the pressing mechanism 2 and the storage mechanism 3. The storage mechanism 3 is used for storing gear materials and includes a turntable 31 and a plurality of storage bins 32 disposed on the turntable 31. The rotation of the turntable 31 drives the storage bins 32 to rotate to the material picking position. The transfer mechanism 4 is used to pick up materials from the storage mechanism 3 and transfer them directly below the pressing head 21. A roller conveyor 6 for conveying the power transmission shaft is also provided outside the workbench 1. During assembly, materials are picked up from the roller conveyor 6 and placed on the tooling 5.

[0029] like Figures 2-4As shown, the press-fitting mechanism 2 further comprises a press-fitting base plate 24, a support column 25, an upper mounting plate 26, a press 27, a guide rod 28, and a press-fitting plate 29. The press-fitting base plate 24 is fixed above the workbench 1. The upper mounting plate 26 is arranged above the press-fitting base plate 24 and is fixedly connected to the press-fitting base plate 24 through the support column 25 arranged at the four corners. A scanner for scanning a code tracing transmission shaft is arranged on the press-fitting base plate 24 to ensure that the transmission shaft is matched with the gear. The press 27 is fixed above the upper mounting plate 26, the output end of the press 27 is connected to the upper connecting seat 210, and two guide rods 28 symmetrically arranged on both sides of the press 27. The bottom of the guide rod 28 is connected to the press-fitting plate 29, and the upper end of the guide rod 28 is inserted into the upper mounting plate 26 and is in sliding connection with the upper mounting plate 26. The press-fitting plate 29 is arranged below the upper connecting seat 210 and is fixedly connected to the upper connecting seat 210 through a plurality of connecting rods 211. The press head 21 is arranged below the press-fitting plate 29, and the tooling 5 is arranged on the press-fitting base plate 24. The coaxiality of the transmission shaft on the tooling 5 and the press head 21 can be ensured through the machining precision, the centering adjustment process is reduced, and the assembly is more convenient and fast.

[0030] In addition, as shown in Figure 1 , the upper rack of the cladding device is further arranged above the workbench 1, which has good protection. An electric control box is arranged on one side of the upper rack.

[0031] As shown in Figure 4 , a type changing seat 212 is further arranged below the press-fitting plate 29. The press head 21 is detachably connected to the type changing seat 212 through an index pin. The type changing seat 212 can quickly realize type changing for press-fitting of different gears.

[0032] As shown in Figure 4 , the centering assembly comprises a centering cylinder 22 and a positioning rod 23. The centering cylinder 22 is fixed above the press-fitting plate 29, and the output end of the centering cylinder 22 is provided with the positioning rod 23. The positioning rod 23 is inserted into the middle part of the press head 21 and is in sliding connection with the press head 21. When the gear is loaded on the press head 21, the centering cylinder drives the positioning rod 23 to descend and is inserted into the inner hole of the gear. Then, the electromagnet on the press head 21 is electrified to adsorb the gear, so that the press head 21 and the gear always remain centered. When the press-fitting is close to the transmission shaft, the positioning rod 23 is reset. Through the arrangement of the centering assembly, the press-fitting precision is greatly improved.

[0033] Example 2

[0034] Based on the structure of example 1, as shown in Figure 1 , 5As shown, the storage mechanism 3 also includes a turntable base 33, which is located above the workbench 1. The turntable 31 is located above the turntable base 33 and is rotatably connected to the turntable base 33. The storage bin 32 includes a bin seat 321, a storage rod 322, and a support plate 323. The bin seat 321 is fixed on the turntable 31, and the storage rod 322 is located in the middle of its upper part. The support plate 323 is sleeved on the outside of the storage rod 322 and is movably connected to the bin seat 321. The support plate 323 is used to support the gear inserted on the storage rod 322.

[0035] like Figure 5 As shown, the storage mechanism 3 also includes a lifting assembly, which is located below the turntable 31 and is used to lift the support plate 323 at the material pick-up position of the turntable. The lifting assembly includes a lifting electric cylinder 34 and a lifting seat 35. The lifting electric cylinder 34 is fixed on the turntable base 33, and its output end is provided with the lifting seat 35. Two symmetrically arranged arc-shaped plates 36 are provided on both sides above the lifting seat 35. Two symmetrically arranged arc-shaped holes penetrating the turntable 31 are provided on both sides of the bin seat 321. The arc-shaped plates 36 pass through the arc-shaped holes and cooperate with the gears on the support plate 323 to lift it up.

[0036] like Figure 1 , 6 As shown, the transplanting mechanism 4 includes a material handling component, which includes a mounting bracket 41, a linear module 42, a lifting electric cylinder 43, and a gripper cylinder 44. The mounting bracket 41 is fixed above the workbench 1, and the linear module 42 is provided on its front side. The output end of the linear module 42 is provided with a lifting electric cylinder 43 for driving the lifting electric cylinder 43 to move horizontally. The output end of the lifting electric cylinder 43 is provided with a gripper cylinder 44, and the output end of the gripper cylinder 44 is provided with two grippers with gripping gears.

[0037] like Figure 6As shown, the transplanting mechanism 4 also includes a transplanting assembly, which includes a second mounting bracket 45, a second linear module 46, a transplanting seat 47, and a lifting cylinder 48. The second mounting bracket 45 is fixed above the workbench 1, and the second linear module 46 is provided on its front side. The output end of the second linear module 46 is provided with the transplanting seat 47 for driving the transplanting seat 47 to move horizontally. The lifting cylinder 48 is provided above the transplanting seat 47, and the output end of the lifting cylinder 48 is provided with a positioning seat 49. The upper end of the positioning seat 49 is provided with a positioning hole 491 for placing a gear. The positioning hole 491 is a round hole with openings on the front and rear sides to facilitate the feeding of material by the gripper cylinder 44. The round hole is a stepped hole, including a small round hole at the lower end and a large round hole at the upper end, which better positions the gear and can accommodate the positioning of two sizes of gears. In this embodiment, linear module 1 42 and linear module 2 46 are translational components consisting of a telescopic cylinder or a lead screw and slide rail combination, and both are equipped with sensors to control the translational stroke to ensure accurate docking positions between the material picking component and the transfer component, as well as between the transfer component and the pressure head.

[0038] The working principle of this utility model is as follows: Initially, the storage bins 32 on the turntable 31 are full of material. The material picking component moves to the gear picking position to pick up the gear, and then drives the gripper cylinder 44 to move above the positioning seat 49 and place it into the positioning hole 491 on the positioning seat 49. Then, the positioning seat 49 moves directly below the pressure head 21 through the linear module 2 46. At the same time, material is picked up from the roller conveyor (drive shaft) and placed on the tooling. The lifting cylinder 48 drives the positioning seat 49 to rise and approach the pressure head 21. The centering component is activated to insert the positioning rod 23 into the gear inner hole, centering the gear and the pressure head 21. Then, the pressure head 21 magnetically attracts the gear on the positioning seat 49. Pressing begins. When the gear approaches the tooling 5, the centering component resets, so that the gear remains aligned with the pressure head during the feeding to the pressure head and the pressing descent stroke. Finally, the pressing mechanism 2 presses the gear onto the drive shaft, automatically completing the gear pressing.

[0039] In summary, this utility model can automatically press-fit gears, improving production efficiency. Furthermore, by centering the press head and gear before the press head picks up the gear, the press head and gear are always aligned, ensuring the accuracy of pressing and improving production quality.

[0040] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0041] Furthermore, it should be understood that although the specification is described in terms of embodiments, not every embodiment includes only one independent technical solution, and the specification is described in this way only for the sake of clarity, and those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that those skilled in the art can understand.

Claims

1. A gear press fitting device characterized by comprising: The utility model provides a press -fitting device, press -fitting mechanism, tooling, the tooling is located press -fitting mechanism just below, press -fitting mechanism includes pressure head and is located the centering subassembly of pressure head on, the centering subassembly is used to center pressure head with gear, press -fitting mechanism one side is equipped with storage mechanism also, and press -fitting mechanism is equipped with transplanting mechanism between storage mechanism, and storage mechanism is used for gear storage, including carousel and being equipped with multiple storage bins on carousel, carousel rotation drive storage bin rotates to take material position, and transplanting mechanism is used for taking material in storage mechanism and removes and transplants to pressure head just below, and the workbench outside is equipped with the roller conveyor of transmission power shaft also.

2. The gear press fitting device according to claim 1, characterized by: The press -fitting mechanism further includes a press -fitting bottom plate, a support column, an upper mounting plate, a press, a guide rod, and a press -fitting plate. The press -fitting bottom plate is fixed above the workbench. The upper mounting plate is arranged above the press -fitting bottom plate and is fixedly connected with the press -fitting bottom plate through the support column arranged at four corners. The press is fixed above the upper mounting plate, and the output end of the press is connected with the upper connecting seat. Two guide rods are symmetrically arranged on both sides of the press. The bottom of the guide rod is connected with the press -fitting plate, and the upper end of the guide rod is inserted into the upper mounting plate and is slidingly connected with the upper mounting plate. The press -fitting plate is arranged below the upper connecting seat and is fixedly connected with the upper connecting seat through a plurality of connecting rods. The pressure head is arranged below the press -fitting plate, and the tooling is arranged on the press -fitting bottom plate.

3. The gear press fitting device according to claim 2, characterized by: A change seat is further arranged below the press -fitting plate. The pressure head is detachably connected with the change seat through an index pin.

4. The gear press fitting device according to claim 2, characterized by: The centering subassembly includes a centering cylinder and a positioning rod. The centering cylinder is fixed above the press -fitting plate, and the output end of the centering cylinder is provided with the positioning rod. The positioning rod is inserted into the middle part of the pressure head and is slidingly connected with the pressure head.

5. The gear press fitting device according to claim 1, characterized by: The storage mechanism further includes a carousel base. The carousel base is arranged above the workbench. The carousel is arranged above the carousel base and is index-rotationally connected with the carousel base. The storage bin includes a bin seat, a storage rod, and a support plate. The bin seat is fixed on the carousel, and the middle part above the bin seat is provided with the storage rod. The support plate is sleeved outside the storage rod and is movably connected with the bin seat. The support plate is used for supporting the gear inserted into the storage rod.

6. The gear press fitting device according to claim 5, characterized by: The storage mechanism further includes a jacking assembly. The jacking assembly is arranged below the carousel and is used for jacking the support plate at the material taking position of the carousel. The jacking assembly includes a jacking cylinder and a jacking seat. The jacking cylinder is fixed on the carousel base, and the output end of the jacking cylinder is provided with the jacking seat. Two arc-shaped plates are symmetrically arranged on both sides of the upper part of the jacking seat. Two arc-shaped holes penetrating through the carousel are symmetrically arranged on both sides of the bin seat. The arc-shaped plates pass through the arc-shaped holes and cooperate with the support plate to jacking the gear on the support plate.

7. The gear press fitting device according to claim 1 or 6, characterized by: The transplanting mechanism includes a material taking assembly. The material taking assembly includes a mounting bracket one, a linear module one, a lifting cylinder, and a clamping jaw cylinder. The mounting bracket one is fixed above the workbench, and the front side of the mounting bracket one is provided with the linear module one. The output end of the linear module one is provided with the lifting cylinder, which is used for driving the lifting cylinder to translate. The output end of the lifting cylinder is provided with the clamping jaw cylinder. The output end of the clamping jaw cylinder is provided with two clamping jaws for clamping the gear.

8. The gear press assembly of claim 7, wherein: The transplanting mechanism further comprises a transplanting assembly, which comprises a mounting bracket II, a linear module II, a transplanting seat, and a lifting cylinder.

9. The gear press assembly of claim 8, wherein: The positioning hole is a circular hole with openings on the front and back sides, and is a stepped hole comprising a small circular hole at the lower end and a large circular hole at the upper end.

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