Automatic rotating mechanism

Abstract

The utility model relates to an automatic rotating mechanism which comprises a base used for supporting the whole mechanism; the power part is used for driving the rotating part to rotate; the rotating component is circular and is used for mounting the clamping unit to drive the workpiece to rotate; the supporting assembly is used for supporting the rotating part; the pressing assembly is used for pressing the rotating part; the supporting assembly and the pressing assembly jointly ensure that the rotating component rotates at the fixed position. The servo motor is adopted for driving, rapid and accurate rotation control over a workpiece is achieved, production efficiency and machining precision are remarkably improved, and the requirements of the modern manufacturing industry for high efficiency and high precision are met.

Description

Technical Field

[0001] This utility model belongs to the field of power transmission line tower manufacturing technology, and in particular relates to an automatic rotating mechanism. Background Technology

[0002] In the power transmission tower manufacturing industry, the fabrication of steel pipe tower components is a crucial step. This process often requires rotating the steel pipes or tower components to facilitate subsequent assembly, welding, or machining. Traditional rotation operations rely primarily on manual labor, requiring operators to manually rotate the workpiece or use simple mechanical aids. These methods suffer from several major problems: high labor intensity, low efficiency, high operational difficulty, poor safety, and difficulty in precision control. Given these issues, the industry urgently needs an automated rotation mechanism to improve the efficiency and precision of rotation operations, reduce labor intensity, and enhance safety. Utility Model Content

[0003] (I) Purpose of the utility model

[0004] In order to overcome the above shortcomings, the purpose of this utility model is to provide an automatic rotating mechanism to solve the above technical problems.

[0005] (II) Technical Solution

[0006] To achieve the above objectives, the technical solution provided in this application is as follows:

[0007] An automatic rotating mechanism, comprising:

[0008] The base is used to support the entire mechanism;

[0009] Power components, used to drive the rotating components to rotate;

[0010] The rotating component, which is circular, is used to mount the clamping unit to drive the workpiece to rotate.

[0011] Support components are used to support rotating parts;

[0012] Clamping assembly, used to clamp rotating parts;

[0013] The support assembly and the clamping assembly work together to ensure that the rotating part rotates in a fixed position.

[0014] Preferably, the power component, support component, and clamping component are all assembled on the base. Multiple sets of support components and clamping components are arranged as needed. The support component supports the rotating component and rotates with the outer edge of the rotating component. The clamping component corresponds to the clamping protrusion of the rotating component, and the clamping protrusion is located on the side of the rotating component.

[0015] Preferably, the power component uses a servo motor as the power source. The motor drives the driving gear, which is connected to the driven gear via a conveyor belt. There are at least two driven gears, which mesh with the drive gear of the rotating component.

[0016] Preferably, the power component is equipped with an overload relay, which automatically cuts off the power supply when the load exceeds a set value.

[0017] Preferably, when the servo motor is powered off, it enters a locked state to keep the rotating parts fixed in position after the power is off.

[0018] Preferably, the rotating component has a notch to facilitate the entry and exit of the steel pipe, and the notch is connected to the processing groove inside the rotating component.

[0019] Preferably, the base is provided with a rotating groove to facilitate the rotation of the rotating component, the lower half of the rotating component is always rotatably disposed in the rotating groove, and the base is provided with reinforcing ribs.

[0020] Beneficial effects:

[0021] 1. Improved efficiency and precision: This automatic rotating mechanism is driven by a servo motor, which enables fast and precise rotation control of the workpiece, significantly improving production efficiency and processing accuracy, and meeting the requirements of modern manufacturing industry for high efficiency and high precision.

[0022] 2. Ease of operation and reduced labor intensity: Through automated control, this mechanism simplifies the operation process, allowing operators to control rotating parts with simple commands, reducing the difficulty of operation and labor intensity, and improving the working environment.

[0023] 3. Enhanced safety: The design of the automatic rotating mechanism reduces the risk of operators directly contacting rotating parts, especially in the case of high-speed rotation or heavy workpieces, which significantly improves operational safety and reduces workplace accidents.

[0024] 4. Enhanced stability and adaptability: The synergistic effect of the support and clamping components ensures the stability of the rotating parts, while the design of the rotating parts allows for adaptation to workpieces of different sizes and shapes, enhancing the stability and adaptability of the equipment.

[0025] 5. Easy Maintenance and Energy Saving: The design of this mechanism takes into account ease of maintenance, making regular inspections and maintenance easier and reducing downtime. At the same time, compared to traditional manual operation, the automatic rotating mechanism reduces energy consumption and material waste, aligning with energy-saving and environmentally friendly production principles, and improving equipment reliability and economic efficiency. Attached Figure Description

[0026] Figure 1 This is a schematic diagram of the structure of this utility model;

[0027] Figure 2 This is a front view according to one embodiment of the present utility model. Detailed Implementation

[0028] To make the objectives, technical solutions, and advantages of this utility model clearer, the following description, in conjunction with specific embodiments and the appendix, provides further details. Figure 1-2 The present invention will be described in further detail below. It should be understood that these descriptions are exemplary only and are not intended to limit the scope of the present invention. Furthermore, descriptions of well-known structures and techniques are omitted in the following description to avoid unnecessarily obscuring the concept of the present invention.

[0029] This utility model provides an automatic rotating mechanism, which includes the following components:

[0030] Base: Base 7 is made of sturdy material and designed to support the weight of the entire mechanism and the forces generated during operation. Base 7 has a rotating groove so that the lower half of the rotating component 1 is always rotatably positioned within the groove, ensuring smooth operation of the rotating component 1. Base 7 also has reinforcing ribs 8 to enhance its structural strength and stability.

[0031] Power Components: The power components include a servo motor 6, which serves as a power source and converts the rotational motion of the motor into the rotational motion of the rotating component through a transmission mechanism. The servo motor 6 drives a drive gear, which is connected to at least two driven gears 3 via a conveyor belt 5. These driven gears 3 mesh with the drive gear 10 of the rotating component 1 to achieve power transmission.

[0032] Rotating component: The radial cross-section of the rotating component 1 is circular, and it is designed with a notch 11 to facilitate the entry and exit of the steel pipe. The notch 11 is connected to the machining groove 12 inside the rotating component 1, which facilitates the installation and disassembly of the workpiece. The side of the rotating component 1 is provided with a clamping protrusion 2, which corresponds to the clamping assembly 9 to ensure stability during rotation.

[0033] Support component: Support component 4 is used to support the rotating component and rotates with the outer edge surface of the rotating component 1 to ensure the balance and stability of the rotating component 1 during rotation.

[0034] Clamping assembly: Clamping assembly 9 is used to clamp the rotating part 1 and corresponds to the clamping protrusion 2 of the rotating part 1 to ensure that the rotating part 1 rotates in a fixed position and prevents it from tipping over.

[0035] Overload protection: The power components are equipped with an overload relay, which automatically cuts off the power supply when the load exceeds the set value to protect the motor and transmission mechanism from damage.

[0036] Power-off locking function: The servo motor is designed with a power-off locking function. When the servo motor is powered off, it enters a locking state to keep the rotating parts fixed in the position after the power is off, ensuring the safety of the workpiece and the reliability of the operation.

[0037] Through the above structural design, this automatic rotating mechanism can achieve rapid and precise rotation of workpieces, improving efficiency and safety in the manufacturing process of power transmission line towers while reducing the labor intensity of manual operation. The mechanism's design considers ease of operation, safety, and structural stability, making it suitable for various manufacturing applications requiring workpiece rotation.

[0038] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0039] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. An automatic rotating mechanism, characterized in that, include: The base is used to support the entire mechanism; Power components, used to drive the rotating components to rotate; The rotating component, which is circular, is used to mount the clamping unit to drive the workpiece to rotate. Support components are used to support rotating parts; Clamping assembly, used to clamp rotating parts; The support assembly and the clamping assembly work together to ensure that the rotating part rotates in a fixed position.

2. The automatic rotating mechanism according to claim 1, characterized in that, The power component, support component, and clamping component are all assembled on the base. Multiple sets of support components and clamping components are arranged as needed. The support component supports the rotating component and rotates with the outer edge of the rotating component. The clamping component corresponds to the clamping protrusion of the rotating component, and the clamping protrusion is set on the side of the rotating component.

3. The automatic rotating mechanism according to claim 1, characterized in that, The power component uses a servo motor as the power source. The motor drives the driving gear, which is connected to the driven gear via a conveyor belt. There are at least two driven gears, which mesh with the drive gear of the rotating component.

4. The automatic rotating mechanism according to claim 3, characterized in that, The power unit is equipped with an overload relay, which automatically cuts off the power supply when the load exceeds the set value.

5. The automatic rotating mechanism according to claim 3, characterized in that, When the servo motor is powered off, it enters a locked state to keep the rotating parts in a fixed position after the power is off.

6. The automatic rotating mechanism according to claim 4, characterized in that, The rotating component has a notch to facilitate the entry and exit of the steel pipe, and the notch is connected to the processing groove inside the rotating component.

7. The automatic rotating mechanism according to claim 1, characterized in that, The base is provided with a rotating groove to facilitate the rotation of the rotating component. The lower half of the rotating component is always rotatably positioned in the rotating groove. The base is provided with reinforcing ribs.

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