Concave-convex surface arc light chamfering machine for sapphire special-shaped part

Abstract

The utility model relates to the technical field of optical part machining, and discloses a sapphire special-shaped part concave-convex surface arc light chamfering machine which comprises an operation table, and a lifting seat, a servo motor, an adjusting arm and other components are arranged on the operation table. And switching of the machining angle and position of the sapphire special-shaped part can be achieved through the lifting base, the servo motor and the adjusting arm. The positioning piece is matched with the limiting piece, the special-shaped piece can be accurately positioned and fixed, the clamping wing and the correcting plate of the limiting piece clamp and fix the special-shaped piece under the action of the gear, and position deviation is prevented. The operation table is correspondingly provided with a concave grinding tool, a convex grinding tool and a rotating motor. According to the utility model, the problems that the stress is non-uniform when a handheld workpiece is chamfered, the manual repeated debugging operation is tedious, and the position deviation is easy to occur when a special-shaped workpiece is clamped in a one-way manner are solved, and the machining precision and efficiency are improved.

Description

Technical Field

[0001] This utility model relates to the field of optical component processing technology, specifically a sapphire irregular-shaped component concave-convex surface arc beveling machine. Background Technology

[0002] The beveling technique for irregularly shaped sapphire components is a crucial step in sapphire processing. Due to its high hardness, high melting point, excellent optical properties, and chemical stability, sapphire is widely used in LED substrates, consumer electronics, and optical components. Currently, sapphire wafer beveling is typically achieved using beveling machines, which utilize rotating grinding wheels to polish and bevel the sapphire wafer. However, due to sapphire's high hardness, traditional beveling processes suffer from several problems, such as beveling residue, uneven width, edge chipping, and cracks.

[0003] A Chinese patent with publication number CN210388631U discloses a chamfering machine for irregularly shaped sapphire optical parts, including an operating table with a motor bracket inside. A motor is mounted on top of the motor bracket, and a connecting rod is connected above the motor output end. A concave groove with cleaning fluid is located in the center of the top of the operating table. Lifting machines are installed above both ends of the operating table, each containing a helical horizontal bar and a helical vertical bar. A hand crank is located on one side of the helical horizontal bar, which engages with the helical vertical bar. A limit block is located at the lower end of the helical vertical bar, and a sleeve rod is located at the upper end. A right-angle rod is located on one side of the sleeve rod, and a sapphire fixing clamp is located at the lower end of the right-angle rod. In this design, uneven force is applied when chamfering the workpiece by hand, causing changes in curvature and dimensional deviations, affecting processing quality. The process of repeated manual adjustments is relatively cumbersome, and the unidirectional vertical clamping is prone to positional displacement during the processing of irregularly shaped parts.

[0004] In response to the aforementioned technologies, a sapphire irregular-shaped part concave-convex surface arc beveling machine is now provided, which can eliminate the drawbacks of existing devices. Utility Model Content

[0005] The purpose of this invention is to provide a sapphire irregular-shaped part concave-convex surface arc chamfering machine. By using this device, the problems of uneven force when chamfering hand-held workpieces, cumbersome manual repeated adjustment and operation, and easy positional displacement during the processing of irregular-shaped parts by unidirectional clamping are solved.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a sapphire irregular-shaped part concave-convex surface arc chamfering machine, including an operating table, a lifting seat fixedly installed on one side of the top of the operating table, a support plate fixedly connected to the output end of the lifting seat, a servo motor fixedly installed in the middle of the outer wall of one side of the support plate, an adjusting arm fixedly connected to the output shaft of the servo motor, a frustum rotatably provided in the middle of the side wall of the support plate, the output shaft of the servo motor passing through the frustum, one end of the frustum rotatably connected to the support plate, and the other end fixedly connected to the adjusting arm, the other end of the adjusting arm is provided with a positioning component, and the positioning component is provided with a limiting component;

[0007] The limiting component includes a base, a connector fixedly mounted at the top center of the base, a rectangular groove in the middle of the base body, a gear rotatably mounted on the inner wall of the top of the rectangular groove, a clamping wing slidably connected to the long side wall of the base, a toothed belt on one side of the end of the clamping wing that extends into the base, the toothed belt meshing with the gear, a straightening plate slidably mounted on the short side wall of the base, a toothed groove on the end of the straightening plate that extends into the base, one side of the toothed groove meshing with the gear, an electric telescopic rod fixedly connected to the side wall of the straightening plate, the output end of the electric telescopic rod fixedly connected to the short side wall of the base, a buffer spring sleeved on the electric telescopic rod, the buffer spring being located between the straightening plate and the side wall of the base.

[0008] Preferably, the toothed strips of the two clamping wings are arranged symmetrically in opposite directions on both sides of the gear.

[0009] Preferably, the clamping wing is located above the positioning plate.

[0010] Preferably, the toothed belt is engaged on both sides of the middle part of the gear, and the toothed groove is engaged on the bottom of the gear below the toothed belt.

[0011] Preferably, the end of the adjusting arm away from the truncated cone has a movable groove and a circular groove.

[0012] Preferably, the positioning component includes a geared motor, which is fixedly installed on the outer wall of one side of the adjusting arm. The output shaft of the geared motor passes through a circular groove and is fixedly connected to a threaded bushing. The threaded bushing is rotatably mounted on the inner wall of one side of the adjusting arm. The other end of the threaded bushing is screwed to a connecting rod, and a connecting piece is sleeved on the connecting rod. Washers are sleeved on both sides of the connecting piece on the connecting rod.

[0013] Preferably, the connecting rod has threads on its body and is screwed into a circular groove.

[0014] Preferably, the panel on the side of the operating table near the lifting seat is symmetrically provided with concave molds and convex molds, and both concave molds and convex molds are rotatably mounted on the operating table.

[0015] Preferably, a rotary motor is fixedly installed on the operating table at the positions corresponding to the concave and convex grinding molds, and the output shafts of the two rotary motors are respectively fixedly connected to the connecting seats at the bottom of the concave and convex grinding molds.

[0016] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0017] 1. This utility model proposes a sapphire irregular-shaped part concave-convex surface arc chamfering machine. By setting up components such as a lifting seat, servo motor, and adjusting arm, it can realize the angle and position switching of the sapphire irregular-shaped part, facilitating chamfering processing. At the same time, the cooperation of positioning and limiting components can accurately position and fix the irregular-shaped part, ensuring that the irregular-shaped part will not be displaced during processing, thus improving processing accuracy. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a front view structural diagram of the present invention;

[0020] Figure 3 This is an exploded structural diagram of the positioning component of this utility model;

[0021] Figure 4 This is a partially enlarged structural diagram of part A of the present invention;

[0022] Figure 5 This is a schematic diagram of the internal structure of the limiting component of this utility model;

[0023] Figure 6 This is a schematic diagram of the structure of the present invention from the right side view.

[0024] In the diagram: 1. Operating table; 11. Lifting seat; 12. Support plate; 210. Movable groove; 2. Servo motor; 21. Adjusting arm; 22. Frustum; 3. Positioning component; 31. Gear motor; 32. Threaded bushing; 33. Connecting rod; 34. Washer; 4. Limiting component; 41. Base; 410. Rectangular groove; 411. Connecting component; 412. Gear; 42. Clamping wing; 43. Correction plate; 430. Tooth groove; 44. Electric telescopic rod; 45. Buffer spring; 5. Rotary motor; 51. Concave mold; 52. Convex mold; 6. Toothed belt. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] To further understand the content of this utility model, a detailed description of this utility model will be provided in conjunction with the accompanying drawings.

[0027] Combination Figures 1-4 A sapphire irregular-shaped part concave-convex surface arc chamfering machine includes an operating table 1. A lifting seat 11 is fixedly installed on one side of the top of the operating table 1. A support plate 12 is fixedly connected to the output end of the lifting seat 11. A servo motor 2 is fixedly installed in the middle of the outer wall of one side of the support plate 12. An adjusting arm 21 is fixedly connected to the output shaft of the servo motor 2. A frustum 22 is rotatably provided in the middle of the side wall of the support plate 12. The output shaft of the servo motor 2 passes through the frustum 22. One end of the frustum 22 is rotatably connected to the support plate 12, and the other end is fixedly connected to the adjusting arm 21. A positioning element 3 is provided at the other end of the adjusting arm 21. A limiting element 4 is provided on the positioning element 3 to effectively limit and fix the sapphire irregular-shaped part, ensuring that the irregular-shaped part will not be displaced during processing. A movable groove 210 and a circular groove are opened at the end of the adjusting arm 21 away from the frustum 22 to provide space for the installation and movement of the positioning element 3, so that the positioning element 3 can perform corresponding movements on the adjusting arm 21.

[0028] The limiting component 4 includes a base 41, which provides an installation foundation for each component. A connector 411 is fixedly installed at the center of the top of the base 41. A rectangular groove 410 is opened in the middle of the base 41. A gear 412 is rotatably installed on the inner wall of the top of the rectangular groove 410. A clamping wing 42 is slidably connected to the long side wall of the base 41. A toothed belt 6 is provided on one side of the end of the clamping wing 42 that extends into the base 41. The toothed belt 6 meshes with the gear 412. The gear 412, through meshing with the toothed belt 6 and the toothed groove 430, realizes the linkage between the clamping wing 42 and the straightening plate 43, thereby clamping and straightening the irregular part. The clamping wing 42 clamps the irregular part from both sides. To ensure stability, a straightening plate 43 is slidably provided on the short side wall of the base 41. The end of the straightening plate 43 that extends into the base 41 has a toothed groove 430. One side of the toothed groove 430 meshes with a gear 412. An electric telescopic rod 44 is fixedly connected to the side wall of the straightening plate 43. The output end of the electric telescopic rod 44 is fixedly connected to the short side wall of the base 41 to provide power for the movement of the straightening plate 43. A buffer spring 45 is sleeved on the electric telescopic rod 44. The buffer spring 45 is located between the straightening plate 43 and the side wall of the base 41 to play a buffering role. The straightening plate 43 can adjust the extension length of the clamping wing 42 to ensure machining accuracy.

[0029] The positioning component 3 includes a reduction motor 31, which is fixedly installed on the outer wall of one side of the adjusting arm 21. The output shaft of the reduction motor 31 passes through the circular groove and is fixedly connected to a threaded bushing 32. The threaded bushing 32 is rotatably mounted on the inner wall of one side of the adjusting arm 21. The other end of the threaded bushing 32 is screwed to a connecting rod 33. The threaded bushing 32 drives the linear reciprocating movement of itself on the circular groove through the threaded connection with the connecting rod 33. A connecting piece 411 is sleeved on the connecting rod 33. Washers 34 are sleeved on both sides of the connecting piece 411 on the connecting rod 33. During the movement of the connecting rod 33, the washers 34 on both sides of the connecting piece 411 are pushed to achieve the loosening and clamping of the connecting piece 411.

[0030] On the panel of the operating table 1 near the lifting seat 11, there are symmetrically arranged concave abrasives 51 and convex abrasives 52. Both concave abrasives 51 and convex abrasives 52 are rotatably mounted on the operating table 1. The rotation of concave abrasives 51 and convex abrasives 52 can perform uniform arc chamfering on the concave and convex surfaces of sapphire irregular parts. Rotary motors 5 are fixedly installed on the operating table 1 at the positions corresponding to concave abrasives 51 and convex abrasives 52. The output shafts of the two rotary motors 5 are fixedly connected to the connecting seats at the bottom of concave abrasives 51 and convex abrasives 52, respectively. The rotary motors 5 provide power for the rotation of concave abrasives 51 and convex abrasives 52, so that the abrasives can process at a suitable speed.

[0031] Working principle: First, start the lifting seat 11 on the operating table 1 to adjust the height of the support plate 12. Servo motor 2 drives adjusting arm 21 to rotate above the mold to be processed. Positioning part 3 on adjusting arm 21 drives threaded bushing 32 to rotate through reduction motor 31, so that connecting rod 33 rotates a certain distance in threaded bushing 32. Connecting part 411 is released by washers 34 on both sides, and can rotate on connecting rod 33 and flexibly adjust angle. At this time, the reduction motor 31 is started again to drive threaded bushing 32 to rotate in the opposite direction, so that connecting rod 33 is screwed in again. At the same time, the washers 34 on both sides of connecting part 411 are pushed to abut against each other to lock the position of connecting part 411. Then, the electric telescopic rod 44 is used to push the straightening plate 43. When the straightening plate 43 slides, it will drive the tooth groove 430 to move, thereby driving the gear 412 that meshes with it to rotate. When the gear 412 rotates, it will also move the toothed belt 6 that meshes with it synchronously. The relative or opposite movement of the two toothed belts 6 will push the clamping wing 42 to clamp and release the sapphire shaped part. After the sapphire is fixed and clamped onto the machining mold, the rotary motor 5 is started to drive the concave mold 51 or the convex mold 52 to rotate, so as to achieve uniform chamfering.

[0032] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0033] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A sapphire irregular-shaped part concave-convex surface arc chamfering machine, comprising an operating table (1), wherein a lifting seat (11) is fixedly installed on one side of the top of the operating table (1), a support plate (12) is fixedly connected to the output end of the lifting seat (11), a servo motor (2) is fixedly installed in the middle of the outer wall of one side of the support plate (12), an adjusting arm (21) is fixedly connected to the output shaft of the servo motor (2), and a frustum (22) is rotatably provided in the middle of the side wall of the support plate (12), the output shaft of the servo motor (2) passes through the frustum (22), one end of the frustum (22) is rotatably connected to the support plate (12), and the other end is fixedly connected to the adjusting arm (21), characterized in that: The other end of the adjusting arm (21) is provided with a positioning piece (3), and the positioning piece (3) is provided with a limiting piece (4); The limiting piece (4) comprises a pedestal (41), a connecting piece (411) is fixedly arranged at the top middle of the pedestal (41), a rectangular groove (410) is arranged in the middle of the pedestal (41), a gear (412) is rotatably arranged on the inner wall of the top end of the rectangular groove (410), a clamping wing (42) is slidably connected to the long side wall of the pedestal (41), a toothed belt (6) is arranged on one side of the end of the clamping wing (42) extending into the interior of the pedestal (41), the toothed belt (6) is meshed with the gear (412), a rectifying plate (43) is slidably arranged on the short side wall of the pedestal (41), a tooth groove (430) is arranged on the end of the rectifying plate (43) extending into the interior of the pedestal (41), one side of the tooth groove (430) is meshed with the gear (412), an electric telescopic rod (44) is fixedly connected to the side wall of the rectifying plate (43), the output end of the electric telescopic rod (44) is fixedly connected to the short side wall of the pedestal (41), a buffer spring (45) is arranged on the electric telescopic rod (44) and located between the rectifying plate (43) and the side wall of the pedestal (41).

2. The arc chamfering machine for concave-convex surface of sapphire profiled part according to claim 1, characterized in that: The toothed belts (6) of the two clamping wings (42) are reversely and symmetrically arranged on the two sides of the gear (412).

3. The arc chamfering machine for concave-convex surface of sapphire irregular shape according to claim 1, characterized in that: The clamping wing (42) is located above the rectifying plate (43).

4. The arc chamfering machine for concave-convex surface of sapphire profiled part according to claim 1, characterized in that: The toothed belt (6) is meshed with the middle part of the gear (412) on both sides, and the tooth groove (430) is meshed with the bottom of the gear (412) below the toothed belt (6).

5. The arc chamfering machine for concave-convex surface of sapphire irregular shape according to claim 1, characterized in that: The end of the adjusting arm (21) away from the circular table (22) is provided with a movable groove (210) and a circular groove.

6. The arc chamfering machine for concave-convex surface of sapphire irregular shape according to claim 1, characterized in that: The positioning piece (3) comprises a speed reducer (31), the speed reducer (31) is fixedly installed on one side of the outer wall of the adjusting arm (21), the output shaft of the speed reducer (31) penetrates the circular groove and is fixedly connected with a threaded shaft sleeve (32), the threaded shaft sleeve (32) is rotatably arranged on one side of the inner wall of the adjusting arm (21), the other end of the threaded shaft sleeve (32) is screwed with a connecting rod (33), the connecting rod (33) is sleeved with the connecting piece (411), and the connecting rod (33) is sleeved with a gasket (34) on both sides of the connecting piece (411).

7. The arc chamfering machine for concave-convex surface of sapphire profiled part according to claim 6, characterized in that: The rod body of the connecting rod (33) is provided with a thread and is screwed into the circular groove.

8. The arc chamfering machine for concave-convex surface of sapphire irregular shape according to claim 1, characterized in that: The panel on one side of the operating table (1) close to the lifting seat (11) is symmetrically provided with a concave grinding tool (51) and a convex grinding tool (52), and the concave grinding tool (51) and the convex grinding tool (52) are rotatably arranged on the operating table (1).

9. The arc chamfering machine for sapphire irregularities according to claim 8, characterized in that: The operating table (1) is fixedly installed with a rotating motor (5) corresponding to the positions of the concave grinding tool (51) and the convex grinding tool (52), and the output shafts of the two rotating motors (5) are fixedly connected with the connecting seats at the bottom ends of the concave grinding tool (51) and the convex grinding tool (52) respectively.

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