Full-automatic wire drawing equipment for frame strip-shaped piece
By using the swing structure and ultrasonic transducer of the fully automatic wire drawing equipment, the problems of low efficiency and single function of the existing triangular wire drawing machine are solved, realizing the efficient composite texture processing of multiple strip parts, improving processing efficiency and aesthetics.
Patent Information
- Application Number
- CN202520025532.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-07
- Publication Date
- 2026-01-13
- Estimated Expiration
- 2035-01-07
AI Technical Summary
Existing triangular wire drawing machines have low efficiency in wire drawing and grinding of strip-shaped parts, cannot process multiple strip-shaped parts at the same time, do not make full use of the abrasive belt, and can only process fine and long textures, resulting in limited functionality.
A fully automatic wire drawing device was designed, which adopts a wire drawing platform with a swing structure and a pressing component with an ultrasonic transducer. By synchronously reciprocating swing and adjusting the texture frequency, multiple strip parts can be processed in parallel and composite textures can be formed, improving processing efficiency and aesthetics.
It improves the efficiency and aesthetics of wire drawing of strip parts, can process more strip parts in the same cycle, and forms a composite texture of straight lines and short fragments to meet the processing needs of different sizes and specifications, avoids damage to the sanding belt, and improves equipment stability.
Smart Images

Figure CN223790141U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of wire drawing equipment technology, and in particular to a fully automatic wire drawing device for edge strip components. Background Technology
[0002] Wire drawing and polishing is commonly used for surface finishing of hardware parts, creating a wire-like polished surface that improves the smoothness and aesthetics of the hardware parts and products. For wire drawing of strip-shaped parts, there are two common processing methods: manual wire drawing and polishing, and wire drawing and polishing using a triangular wire drawing machine. In existing technology, a triangular wire drawing machine includes a polishing platform, a pressing component, and a moving abrasive belt wound in a triangular shape. The strip-shaped part is fixed to the polishing platform using customized tooling fixtures. Then, the pressing component presses down on the bottom edge of the abrasive belt, ensuring its abrasive surface is in close contact with the target polishing surface of the strip-shaped part. The moving abrasive belt polishes the target polishing surface of the strip-shaped part, while the moving pressing component moves laterally along the length of the strip-shaped part, completing the comprehensive wire drawing and polishing process on the target polishing surface.
[0003] Strip-shaped parts are special objects for wire drawing and grinding, characterized by their narrow and long processing surfaces. Existing triangular wire drawing machines have several drawbacks when performing wire drawing and grinding on strip-shaped parts: 1. Only one or two strip-shaped parts can be wire drawn and ground simultaneously in each wire drawing and grinding cycle, resulting in low processing efficiency; 2. When wire drawing and grinding strip-shaped parts, because the width of the abrasive surface of the abrasive belt is larger than the width of the processing surface of the strip-shaped parts, the abrasive belt is prone to edge flipping during operation, and the abrasive surface of the abrasive belt cannot be used more effectively, resulting in waste; 3. Only long and thin wire drawing textures can be processed, and short and fragmented textures cannot be ground on the surface of strip-shaped parts, resulting in limited functionality. Utility Model Content
[0004] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a fully automatic wire drawing equipment for frame strip parts, so as to solve the above problems and improve the quality and efficiency of wire drawing and grinding of strip parts.
[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows: a fully automatic wire drawing device for edge strip components, comprising a frame, a wire drawing platform, a triangular sanding belt assembly, and a pressing assembly. The wire drawing platform is located on the frame, and the triangular sanding belt assembly is located above the wire drawing platform. The triangular sanding belt assembly has a moving sanding belt wound in a triangular shape. The pressing assembly is movably mounted on the frame in the horizontal direction and movably presses against the back of the sanding belt. The pressing assembly is equipped with an ultrasonic transducer to improve wire drawing efficiency and form different wire drawing textures. A platform support is located at the middle height of the frame, and a switching guide rail extending in the front-back direction is located at the top of the platform support. A switching movable bracket is slidably mounted on the switching guide rail, and the switching movable bracket is driven by a switching drive. The device includes a switching movable bracket with a swing guide rail extending in the front-to-back direction at the top. The wire drawing platform is slidably mounted on the swing guide rail and is connected to a swing drive device. A strip-shaped tooling device is fixed on the surface of the wire drawing platform. The strip-shaped tooling device includes a tooling base plate and two tooling side blocks. These two tooling side blocks are respectively installed on both sides of the tooling base plate. Between these two tooling side blocks, there are multiple positioning units used for positioning the frame workpiece. Each positioning unit is arranged in parallel along the front-to-back direction of the tooling base plate. The processing surface of the frame workpiece in each tooling state is on the same plane and is not higher than the upper surface of the tooling side block. With the switching movable bracket as the motion reference, the wire drawing platform and the strip-shaped tooling device perform synchronous reciprocating swinging movements in the front-to-back direction.
[0006] In a further technical solution, the swing drive device includes a swing drive motor, a swing drive eccentric wheel assembly, and a swing drive rod. The swing drive motor is fixedly mounted on the switching movable bracket; the swing drive eccentric wheel assembly is installed on the output shaft of the swing drive motor; one end of the swing drive rod is pivotally connected to the swing drive eccentric wheel assembly, and the other end is pivotally connected to the wire drawing platform.
[0007] In a further technical solution, the oscillating drive eccentric wheel assembly includes a rotating disk and an eccentric wheel rod. The rotating disk is mounted on the output shaft of the oscillating drive motor, and a rotation drive groove is formed on the outer side of the rotating disk. The eccentric wheel rod is movably embedded in the rotation drive groove, and a U-shaped groove for adjusting the oscillation amplitude is formed on the eccentric wheel rod. A bolt unit is movably inserted into the U-shaped groove, and the eccentric wheel rod is fastened to the rotation drive groove by the bolt unit. The outer end of the eccentric wheel rod is formed with an outwardly protruding pivot joint, which is pivotally connected to the end of the oscillating drive rod.
[0008] In a further technical solution, the frame is equipped with a lifting bracket, which is higher than the wire drawing platform. A transverse platform is slidably installed on the lifting bracket, and a pressing component is fixedly installed on the transverse platform. A transverse drive motor is fixed on the transverse platform, and the output shaft of the transverse drive motor is equipped with a transverse drive gear. A transverse drive rack is fixed on one side of the lifting bracket, and the transverse drive rack is meshed with the transverse drive gear. The triangular sanding belt assembly includes a sanding belt drive motor, a tension roller, and two sanding belt rollers, which are rotatably installed on both sides of the lifting bracket. The tension roller is located above the lifting bracket. The sanding belt drive motor is fixed to one side of the lifting bracket and is driven by either sanding belt roller.
[0009] In a further technical solution, the pressing assembly includes a back plate, a platform plate, a pressing drive cylinder, a pressing base plate, a pressure plate, and an ultrasonic transducer. The back plate is fixed to the transverse platform. The platform plate and the pressing drive cylinder are respectively fixedly installed on the outer side of the back plate. Sliding guide rod assemblies are provided on both sides of the platform plate, including linear bearing seats and guide rod bodies. The linear bearing seats are fixed to the platform plate, and the guide rod bodies are slidably assembled on the linear bearing seats in the vertical direction. The two sides of the pressing base plate are respectively connected to the bottom ends of the corresponding guide rod bodies and connected to the piston rods of the pressing drive cylinder. The pressure plate is fixedly installed on the bottom surface of the pressing base plate. The ultrasonic transducer is fixedly assembled on the pressing base plate or the pressure plate.
[0010] In a further technical solution, the bottom surface of the pressure plate is provided with a pressure mating surface, and the left and right sides of the pressure mating surface are respectively formed with rounded corner edges. Different specifications of pressure plates have pressure mating surfaces of different widths and rounded corner edges of different radii to suit the operating requirements of different processing speeds. The top surface of the pressure plate is provided with undercut connectors on both sides. The undercut connectors on both sides are respectively fastened to the lower pressure base plate and fastened with bolts to realize the quick replacement of pressure plates of different specifications.
[0011] In a further technical solution, a transmission plate is provided at the middle position of the top surface of the pressing base plate. Multiple linkage guide rods are connected between the transmission plate and the pressing base plate. The linkage guide rods are fixedly connected to the pressing base plate in the vertical direction. The top of the linkage guide rods is provided with an outwardly folded limiting flange. The transmission plate is slidably sleeved on each linkage guide rod, and its top surface is limited and matched with the limiting flange. The piston rod of the pressing drive cylinder is provided with an intermediate connecting piece for extension. The bottom end of the intermediate connecting piece is fixed to the transmission plate. A hinge seat is provided on both sides of the top surface of the pressing base plate. A connector is installed on the hinge seat through a rotating shaft. The end of the connector is connected to the corresponding guide rod body. Two ultrasonic transducers are provided. These two ultrasonic transducers are fixed on both sides of the top surface of the pressing base plate. A weight block is also provided on the top surface of the pressing base plate.
[0012] In a further technical solution, the lifting support is also equipped with a sanding belt tensioning mechanism, which includes an intermediate support, a tensioning support, and a tensioning spring. The intermediate support is fixed at the middle position of the top of the lifting support, and a rotating shaft seat is provided at the top of the intermediate support. The tensioning support has a first support rod, a rotating shaft, and a second support rod. The first support rod and the second support rod are respectively fixedly connected to both sides of the rotating shaft and form an angle greater than 90 degrees. The tensioning support is rotatably mounted on the rotating shaft seat of the intermediate support through the rotating shaft. The tensioning roller is assembled at the end of the first support rod. One end of the tensioning spring is connected to the end of the second support rod, and the other end is connected to the lifting support.
[0013] In a further technical solution, multiple positioning pillows are provided between the two tooling side blocks, and each positioning pillow is distributed at intervals along the length direction of the tooling base plate; each positioning pillow has multiple spaced positioning slots along its length direction, and each positioning slot of each positioning pillow is aligned one by one along the length direction of the tooling base plate to form a positioning unit; the two ends of the frame workpiece are respectively limited and matched with the inner side of the corresponding tooling side block, and different tooling base plates are provided with positioning slots of different specifications to be suitable for wire drawing and grinding tooling of frame workpieces of different specifications.
[0014] The advantages of this invention compared to existing technologies after adopting the above structure are as follows: This invention provides a fully automatic wire drawing device for border strip components. Through a wire drawing platform with a swing structure, the parallel-arranged border strip components can be wire drawn and ground with straight lines, short and fragmented lines, and composite lines of straight and short and fragmented lines, improving the selection of wire drawing styles and the aesthetics of the product. Ultrasonic enabling of the pressing component by an ultrasonic transducer improves the wire drawing efficiency of the equipment. Furthermore, by adjusting the enabling frequency of the ultrasonic transducer, subtle changes in the depth of different textures can be achieved, further enhancing the diversity of wire drawing styles. The strip component tooling device has multiple positioning units, providing a parallel wire drawing fixture for multiple border strip components, which can increase the number of border strip components processed in the same processing cycle, improving the processing efficiency of the equipment. The device features tooling side blocks on both sides that are higher than the edge strips, preventing the sanding belt from scraping against the sharp edges of the edge strips and causing damage, thus further improving the operational stability of the equipment. An adjustable eccentric drive eccentric wheel assembly reciprocates the drawing platform in the forward and backward directions, achieving the drawing and grinding of short, fragmented textures on the edge strips. The eccentricity of the pivot joint of the eccentric wheel rod is used to adjust the swing amplitude of the drawing platform, thereby meeting the drawing and grinding requirements of edge strips of different sizes. This invention provides a drawing and grinding process for edge strips, increasing the number of edge strips processed in a single production cycle, improving production efficiency, and performing two drawing and grinding processes on the edge strips within the same production cycle, forming a composite texture composed of straight lines and short, fragmented textures on the surface, further enhancing the product's aesthetics. Attached Figure Description
[0015] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0016] Figure 1 This is a schematic diagram of the structure of this utility model.
[0017] Figure 2 This is a structural schematic diagram from another perspective of this utility model.
[0018] Figure 3 This is a schematic diagram of the wire drawing platform in this utility model.
[0019] Figure 4 yes Figure 3 Enlarged view of point A in the image.
[0020] Figure 5 This is a structural schematic diagram of the pressing component in this utility model.
[0021] Figure 6 This is a schematic diagram of the sand belt tensioning mechanism in this utility model.
[0022] Figure 7 This is a schematic diagram of the structure of the strip-shaped tooling device in this utility model. Detailed Implementation
[0023] The following are merely preferred embodiments of the present invention and do not limit the scope of protection of the present invention.
[0024] like Figures 1 to 7 A fully automatic wire drawing device for edge strip components includes a frame 1, a wire drawing platform 22, a triangular sanding belt assembly, and a pressing assembly 6. The wire drawing platform 22 is located on the frame 1, and the triangular sanding belt assembly is located above the wire drawing platform 22. The triangular sanding belt assembly has a moving sanding belt 4 wound in a triangular shape. The pressing assembly 6 is movably mounted on the frame 1 in the horizontal direction and movably presses against the back of the sanding belt 4. The pressing assembly 6 is equipped with an ultrasonic transducer 69 to improve wire drawing efficiency and form different wire drawing textures. A platform support 2 is located at the middle height of the frame 1. A switching guide rail 211 extending in the front-back direction is located on the top of the platform support 2. A switching movable bracket 21 is slidably mounted on the switching guide rail 211. The switching movable bracket 21 is drivenly connected to a switching drive device. The top of the drawing platform 22 is provided with a swing guide rail 221 extending in the front-back direction. The drawing platform 22 is slidably mounted on the swing guide rail 221 and is connected to a swing drive device. A strip-shaped tooling device is fixed on the table surface of the drawing platform 22. The strip-shaped tooling device includes a tooling base plate 3 and two tooling side blocks 32. The two tooling side blocks 32 are respectively installed on both sides of the tooling base plate 3. A plurality of positioning units for positioning the frame workpiece 9 are provided between the two tooling side blocks 32. Each positioning unit is arranged in parallel along the front-back direction of the tooling base plate 3. The processing surface of the frame workpiece 9 in each tooling state is on the same plane and is not higher than the upper surface of the tooling side block 32. With the switching movable bracket 21 as the motion reference, the drawing platform 22 and the strip-shaped tooling device perform synchronous reciprocating swinging cooperation in the front-back direction.
[0025] The wire drawing platform 22, equipped with a swing structure, drives the side-by-side frame workpieces 9 to perform wire drawing and grinding processes on straight lines, short and fragmented lines, and composite lines of straight and short and fragmented lines, improving the selection of wire drawing styles and the aesthetics of the product. In this invention, the wire drawing platform 22 can perform long and short wire drawing processes on the frame workpieces 9 in one pass, achieved by adjusting the running speed of the abrasive belt 4, or it can perform short and fragmented line grinding in one pass. Users can customize single-texture grinding or composite texture grinding according to actual production needs.
[0026] In this embodiment, a lifting drive mechanism is provided between the platform support 2 and the frame 1, including four flange-type screw lifting seats 23. Each flange-type screw lifting seat 23 has a vertically movable support rod, and each support rod is fixed to the platform support 2. The input shaft of the flange-type screw lifting seat 23 is provided with a passive wheel. A lifting transmission shaft 24 is rotatably mounted on the bottom of the frame. Each side of the lifting transmission shaft 24 is provided with an active wheel. The two passive wheels and the active wheel on the same side form a drive sprocket group and are connected by a chain. One end of the lifting transmission shaft 24 is provided with a hand dial 25 for manually driving the forward and reverse rotation of each flange-type screw lifting seat 23, thereby realizing the adjustment of the working height of the platform support 2 and the strip tooling device.
[0027] By enabling the pressing component 6 with ultrasonic transducer 69, the wire drawing efficiency of the equipment can be improved. Furthermore, by adjusting the enabling frequency of ultrasonic transducer 69, subtle changes in the depth of different textures can be achieved, further enhancing the diversity of wire drawing patterns.
[0028] The strip-shaped tooling device is equipped with multiple positioning units to perform parallel wire drawing on multiple frame workpieces 9. This increases the number of frame workpieces 9 processed in the same processing cycle, thereby improving the processing efficiency of the equipment. The two sides of the strip-shaped tooling device are equipped with tooling side blocks that are higher than the frame workpieces 9, which can prevent the sanding belt from scratching the sharp cutting edges of the edge strips and causing damage to both, thus further improving the operational stability of the equipment.
[0029] Specifically, the swing drive device includes a swing drive motor 71, a swing drive eccentric wheel assembly, and a swing drive rod 75. The swing drive motor 71 is fixedly mounted on the switching movable bracket 21; the swing drive eccentric wheel assembly is installed on the output shaft of the swing drive motor 71; one end of the swing drive rod 75 is pivotally connected to the swing drive eccentric wheel assembly, and the other end is pivotally connected to the wire drawing platform 22.
[0030] Specifically, the oscillating drive eccentric wheel assembly includes a rotating disk 72 and an eccentric wheel rod 73. The rotating disk 72 is mounted on the output shaft of the oscillating drive motor 71, and a rotation drive groove is provided on the outer side of the rotating disk 72. The eccentric wheel rod 73 is movably embedded in the rotation drive groove, and a U-shaped groove 74 for adjusting the oscillation amplitude is provided on the eccentric wheel rod 73. A bolt unit is movably inserted into the U-shaped groove 74, and the eccentric wheel rod 73 is fastened to the rotation drive groove by the bolt unit. The outer end of the eccentric wheel rod 73 is formed with an outwardly protruding pivot portion, which is pivotally connected to the end of the oscillating drive rod 75.
[0031] The wire drawing platform 22 is reciprocated in the front and back directions by the swing drive eccentric wheel assembly with adjustable eccentric distance, so as to realize the wire drawing and grinding of short and broken textures of the edge workpiece 9. The swing amplitude of the wire drawing platform 22 can be adjusted by the eccentric distance of the pivot part of the eccentric wheel rod 73, so as to meet the wire drawing and grinding of edge workpieces 9 of different sizes and specifications.
[0032] Specifically, the frame 1 is provided with a lifting bracket 11, which is higher than the wire drawing platform 22. A transverse platform 60 is slidably mounted on the lifting bracket 11, and the pressing component 6 is fixedly mounted on the transverse platform 60. A transverse drive motor 601 is fixed on the transverse platform 60, and the output shaft of the transverse drive motor 601 is equipped with a transverse drive gear. A transverse drive rack 602 is fixed on one side of the lifting bracket 11, and the transverse drive rack 602 is meshed with the transverse drive gear. The triangular sanding belt assembly includes a sanding belt drive motor 43, a tension roller 42, and two sanding belt rollers 41, which are rotatably mounted on both sides of the lifting bracket 11. The tension roller 42 is located above the lifting bracket. The sanding belt drive motor 43 is fixed on one side of the lifting bracket 11 and is drivenly connected to any one of the sanding belt rollers 41.
[0033] Specifically, the pressing assembly 6 includes a back plate 61, a platform plate 62, a pressing drive cylinder 66, a pressing base plate 65, a pressure plate 68, and an ultrasonic transducer 69. The back plate 61 is fixed to the transverse platform 60. The platform plate 62 and the pressing drive cylinder 66 are respectively fixedly installed on the outer side of the back plate 61. The two sides of the platform plate 62 are respectively provided with sliding guide rod assemblies, including linear bearing seats 63 and guide rod bodies 64. The linear bearing seats 63 are fixed to the platform plate 62, and the guide rod bodies 64 are slidably assembled on the linear bearing seats 63 in the vertical direction. The two sides of the pressing base plate 65 are respectively connected to the bottom ends of the corresponding guide rod bodies 64 and connected to the piston rod of the pressing drive cylinder 66. The pressure plate 68 is fixedly installed on the bottom surface of the pressing base plate 65. The ultrasonic transducer 69 is fixedly assembled on the pressing base plate 65 or the pressure plate 68.
[0034] Specifically, the bottom surface of the pressure plate 68 is provided with a pressure mating surface, and the left and right sides of the pressure mating surface are respectively formed with rounded corner edges. Different specifications of pressure plates 68 have different widths of pressure mating surfaces and different radii of rounded corner edges to suit the operating requirements of different processing speeds. The top surface of the pressure plate 68 is provided with undercut connectors 681 on both sides. The undercut connectors 681 on both sides are respectively fastened to the lower pressure base plate 65 and fastened with bolts to realize the quick replacement of pressure plates 68 of different specifications.
[0035] Specifically, a transmission plate 663 is provided at the middle position of the top surface of the pressing base plate 65. Multiple linkage guide rods are connected between the transmission plate 663 and the pressing base plate 65. The linkage guide rods are fixedly connected to the pressing base plate 65 in the vertical direction. The top of the linkage guide rods is provided with an outwardly folded limiting flange. The transmission plate 663 is slidably sleeved on each linkage guide rod, and its top surface is limited and matched with the limiting flange. The piston rod of the pressing drive cylinder 66 is provided with an intermediate connecting piece 662 for extension. The bottom end of the intermediate connecting piece 662 is fixed to the transmission plate 663. A hinge seat 642 is provided on both sides of the top surface of the pressing base plate 65. A connector 641 is installed on the hinge seat 642 through a rotating shaft. The end of the connector 641 is connected to the corresponding guide rod body 64. Two ultrasonic transducers 69 are provided. These two ultrasonic transducers 69 are fixed on both sides of the top surface of the pressing base plate 65. A weight block is also provided on the top surface of the pressing base plate 65.
[0036] Specifically, the lifting support 11 is also provided with a sanding belt tensioning mechanism 5. The sanding belt tensioning mechanism 5 includes an intermediate support 54, a tensioning support, and a tensioning spring 53. The intermediate support 54 is fixed at the middle position of the top of the lifting support 11, and the top of the intermediate support 54 is provided with a rotating shaft seat. The tensioning support has a first support rod 51, a rotating shaft 521, and a second support rod 52. The first support rod 51 and the second support rod 52 are respectively fixedly connected to both sides of the rotating shaft 521 and form an angle greater than 90 degrees. The tensioning support is rotatably mounted on the rotating shaft seat of the intermediate support 54 through the rotating shaft 521. The tensioning roller 42 is assembled at the end of the first support rod 51. One end of the tensioning spring 53 is connected to the end of the second support rod 52, and the other end is connected to the lifting support 11.
[0037] Specifically, there are two first support rods 51, which are arranged in parallel and fixed to the rotating shaft 521. A support shaft 421 is connected to the outer end of the two first support rods 51. The support shaft 421 extends outward, and the tension roller 42 is rotatably installed on the extension of the support shaft 421.
[0038] Specifically, multiple positioning pillows 31 are provided between the two tooling side blocks 32, and each positioning pillow 31 is distributed at intervals along the length direction of the tooling base plate 3; each positioning pillow 31 has multiple spaced positioning slots 310 along its length direction, and each positioning slot 310 of each positioning pillow 31 is aligned with each other along the length direction of the tooling base plate 3 to form a positioning unit; the two ends of the frame workpiece 9 are respectively limited and matched with the inner side of the corresponding tooling side block 32, and different tooling base plates 3 are provided with positioning slots 310 of different specifications to be suitable for wire drawing and grinding tooling of frame workpieces 9 of different specifications.
[0039] This fully automatic wire drawing equipment can realize a composite wire drawing and grinding process for a border strip component, which includes the following steps:
[0040] Step 1: Select a strip-shaped tooling device that matches the target frame workpiece 9 and fix it on the wire drawing platform 22 of the fully automatic wire drawing equipment. The strip-shaped tooling device has two or more positioning units arranged side by side.
[0041] Step 2: Fixture and position multiple frame workpieces 9 in their respective positioning units. The machining surfaces of each frame workpiece 9 are horizontally aligned, and the fixture interval between two adjacent frame workpieces 9 is no more than 2mm.
[0042] Step 3: Start the fully automatic wire drawing equipment. The sanding belt 4 runs continuously at a first wire drawing speed of 10m / s-20m / s. The pressing component 6 applies pressure to the sanding belt 4, so that the abrasive surface of the sanding belt 4 is in close contact with the processing surface of the frame workpiece 9. At the same time, the ultrasonic transducer 69 is activated and in the enabled state of 28KHZ-100KHZ. The pressing component 6 travels one stroke along the length of the frame workpiece 9. The traveling direction of the pressing component 6 is opposite to the running direction of the sanding belt 4. The traveling speed of the pressing component 6 is 1m / s-3m / s to complete one wire drawing process for each frame workpiece 9.
[0043] Step 4: The pressing component 6 disengages from the pressure belt 4, the ultrasonic transducer 69 of the pressing component 6 is deactivated, and it moves back to its initial position.
[0044] Step 5: The sanding belt 4 operates continuously at a second wire drawing speed of 5m / s-10m / s; the pressing component 6 applies pressure to the sanding belt 4, making the abrasive surface of the sanding belt 4 closely adhere to the processing surface of the frame workpiece 9; the pressing component 6 performs one stroke of pressing down, with a travel speed of 0.5m / s-1m / s. At the same time, the swing drive device drives the strip tooling device and all the frame workpieces 9 to perform reciprocating swing in the front and back direction. The swing speed of the frame workpieces 9 is 0.8m / s-1.5m / s, so as to complete the secondary wire drawing process of each frame workpiece 9.
[0045] Step 6: The pressing component 6 disengages from the pressure sanding belt 4, the fully automatic wire drawing equipment is stopped, and each frame workpiece 9 is removed to complete the composite wire drawing and grinding of the frame workpiece 9.
[0046] This embodiment provides a wire drawing and grinding process for a frame strip, which increases the number of wire drawing and grinding processes for the frame strip in one production cycle, improves production efficiency, and performs two wire drawing and grinding processes on the frame strip in the same production cycle. After the second wire drawing process, the surface of the frame workpiece 9 can form a composite texture composed of straight lines and short broken lines, further improving the aesthetics of the product.
[0047] The above description is only a preferred embodiment of this utility model. For those skilled in the art, there will be changes in the specific implementation method and application scope based on the idea of this utility model. The content of this specification should not be construed as a limitation of this utility model.
Claims
1. A fully automatic wire drawing device for frame strips, comprising a frame (1), a wire drawing platform (22), a triangular sanding belt assembly, and a pressing assembly (6), wherein the wire drawing platform (22) is disposed on the frame (1), the triangular sanding belt assembly is disposed above the wire drawing platform (22), the triangular sanding belt assembly has a moving sanding belt (4) arranged in a triangular winding, and the pressing assembly (6) is movably mounted on the frame (1) in the horizontal direction and movably presses against the back of the sanding belt (4), characterized in that: The down-pressing assembly (6) is provided with an ultrasonic transducer (69) for improving the drawing efficiency and forming different drawing textures; The middle height position of the rack (1) is provided with a platform support (2), the top of the platform support (2) is provided with a switching guide rail (211) extending in the front-rear direction, the switching guide rail (211) is slidingly assembled with a switching movable support (21), and the switching movable support (21) is drivingly connected with a switching driving device; The top of the switching movable support (21) is provided with an oscillating guide rail (221) extending in the front-rear direction, the drawing platform (22) is slidingly assembled with the oscillating guide rail (221), and the drawing platform (22) is drivingly connected with an oscillating driving device; The table top of the drawing platform (22) is fixed with a strip-shaped workpiece tool device, the strip-shaped workpiece tool device comprises a tool bottom plate (3) and two tool side blocks (32), the two tool side blocks (32) are respectively installed on the two sides of the tool bottom plate (3), a plurality of positioning units for positioning the frame workpiece (9) are arranged between the two tool side blocks (32), each positioning unit is arranged in parallel along the front-rear direction of the tool bottom plate (3), the machining surfaces of the frame workpieces (9) in each tooling state are respectively in the same plane and are not higher than the upper surfaces of the tool side blocks (32); Taking the switching movable support (21) as a motion reference, the drawing platform (22) and the strip-shaped workpiece tool device are synchronously reciprocating oscillated in the front-rear direction.
2. A fully automatic wire drawing apparatus for a frame strip member according to claim 1, characterized in that: The oscillating driving device comprises an oscillating driving motor (71), an oscillating driving eccentric wheel assembly and an oscillating driving rod (75), the oscillating driving motor (71) is fixedly assembled with the switching movable support (21), the oscillating driving eccentric wheel assembly is installed on the output shaft of the oscillating driving motor (71), and one end of the oscillating driving rod (75) is pivoted to the oscillating driving eccentric wheel assembly and the other end is pivoted to the drawing platform (22).
3. A fully automatic wire drawing apparatus for a frame strip member according to claim 2, characterized in that: The oscillating driving eccentric wheel assembly comprises a rotating disc (72) and an eccentric wheel rod (73), the rotating disc (72) is assembled with the output shaft of the oscillating driving motor (71), the outer side of the rotating disc (72) is provided with a rotating driving groove, the eccentric wheel rod (73) is movably clamped in the rotating driving groove, the eccentric wheel rod (73) is provided with a U-shaped groove (74) for adjusting the oscillation amplitude, a bolt unit is movably inserted into the U-shaped groove (74), the eccentric wheel rod (73) is tightly assembled with the rotating driving groove through the bolt unit, and the outer end of the eccentric wheel rod (73) is formed with a pivoting portion protruding outward, and the pivoting portion is pivoted to the end of the oscillating driving rod (75).
4. A fully automatic wire drawing apparatus for a frame strip member according to claim 1, characterized in that: The rack (1) is provided with a heightening support (11) which is higher than the drawing platform (22), The heightening support (11) is slidingly installed with a transverse moving platform (60), the down-pressing assembly (6) is fixedly installed on the transverse moving platform (60), the transverse moving platform (60) is fixed with a transverse moving driving motor (601), the output shaft of the transverse moving driving motor (601) is assembled with a transverse moving driving gear, one side of the heightening support (11) is fixed with a transverse moving driving rack (602), and the transverse moving driving rack (602) is meshingly connected with the transverse moving driving gear. The triangular abrasive belt assembly comprises an abrasive belt driving motor (43), a tensioning roller (42) and two abrasive belt rollers (41), the two abrasive belt rollers (41) are rotatably arranged on the two sides of the lifting support (11) respectively, the tensioning roller (42) is arranged above the lifting support, and the abrasive belt driving motor (43) is fixed on one side of the lifting support (11) and is in transmission connection with any one of the abrasive belt rollers (41).
5. A fully automatic wire drawing plant for border strip members as claimed in claim 4, wherein: The lower pressing assembly (6) comprises a back plate (61), a platform plate (62), a lower pressing driving cylinder (66), a lower pressing bottom plate (65), a pressing plate (68) and the ultrasonic transducer (69), The back plate (61) is fixed to the transverse moving platform (60), the platform plate (62) and the lower pressing driving cylinder (66) are fixedly arranged on the outer side of the back plate (61) respectively, the two sides of the platform plate (62) are respectively provided with a sliding guide rod assembly, the sliding guide rod assembly comprises a linear bearing seat (63) and a guide rod body (64), the linear bearing seat (63) is fixed to the platform plate (62), and the guide rod body (64) is slidably arranged in the linear bearing seat (63) in the vertical direction, the two sides of the lower pressing bottom plate (65) are respectively connected to the bottom ends of the corresponding guide rod bodies (64) and are connected to the piston rods of the lower pressing driving cylinders (66), the pressing plate (68) is fixedly arranged on the bottom surface of the lower pressing bottom plate (65), and the ultrasonic transducer (69) is fixedly arranged on the lower pressing bottom plate (65) or the pressing plate (68).
6. A fully automatic wire drawing plant for border strip members as claimed in claim 5 wherein: The bottom surface of the pressing plate (68) is provided with a pressing matching surface, the left and right sides of the pressing matching surface are respectively formed with a fillet edge, different specifications of the pressing plate (68) have different widths of the pressing matching surface and different radii of the fillet edge, so as to be suitable for the operation requirements of different processing speeds; The top surfaces of the pressing plate (68) are respectively provided with a reverse buckle connecting piece (681), the two reverse buckle connecting pieces (681) are respectively buckled to the lower pressing bottom plate (65) and are fastened and connected through bolts, so that the pressing plate (68) of different specifications can be quickly replaced.
7. A fully automatic wire drawing plant for border strip members as claimed in claim 6, wherein: The middle position of the top surface of the lower pressing bottom plate (65) is provided with a transmission plate (663), a plurality of linkage guide rods are connected between the transmission plate (663) and the lower pressing bottom plate (65), the linkage guide rods are fixedly connected to the lower pressing bottom plate (65) in the vertical direction, the top of the linkage guide rod is provided with an outwardly turned limiting eave, the transmission plate (663) is slidably sleeved on the linkage guide rods, and the top surface thereof is limitedly matched with the limiting eave, the piston rod of the lower pressing driving cylinder (66) is provided with an intermediate connecting piece (662) used as an extension, the bottom end of the intermediate connecting piece (662) is fixedly connected to the transmission plate (663), The two sides of the top surface of the lower pressing bottom plate (65) are respectively provided with a hinge seat (642), the hinge seat (642) is provided with a connecting head (641) through a rotating shaft, the end of the connecting head (641) is connected to the corresponding guide rod body (64), the number of the ultrasonic transducers (69) is two, the two ultrasonic transducers (69) are respectively fixed to the two sides of the top surface of the lower pressing bottom plate (65), and the top surface of the lower pressing bottom plate (65) is further provided with a weight block.
8. A fully automatic wire drawing plant for border strip members as claimed in claim 4 wherein: The improved support (11) is further provided with a sand belt tensioning mechanism (5), which comprises an intermediate support (54), a tensioning support and a tensioning spring (53), the intermediate support (54) is fixed to the middle position of the top of the improved support (11), and the top of the intermediate support (54) is provided with a rotating shaft seat; The tensioning support has a first supporting rod (51), a rotating shaft rod (521) and a second supporting rod (52), the first supporting rod (51) and the second supporting rod (52) are respectively fixedly connected to the two sides of the rotating shaft rod (521) and form an included angle greater than 90 degrees, and the tensioning support is rotatably installed on the rotating shaft seat of the intermediate support (54) through the rotating shaft rod (521); The tensioning roller (42) is assembled at the end of the first supporting rod (51); one end of the tensioning spring (53) is connected to the end of the second supporting rod (52), and the other end is connected to the improved support (11).
9. A fully automatic wire drawing plant for border strip members as claimed in claim 1, wherein: A plurality of positioning pillows (31) are arranged between the two tool side blocks (32), and each positioning pillow (31) is spaced apart along the length direction of the tool bottom plate (3); a plurality of positioning clamping grooves (310) are arranged on each positioning pillow (31) along the length direction of the positioning pillow (31), and each positioning clamping groove (310) of each positioning pillow (31) is arranged in one-to-one correspondence along the length direction of the tool bottom plate (3) and forms the positioning unit, Different specifications of positioning clamping grooves (310) are arranged on different tool bottom plates (3) to adapt to the drawing and polishing tooling of frame workpieces (9) of different specifications.
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Full-automatic wiredrawing equipment for frame strip-shaped piece and wiredrawing grinding process of full-automatic wiredrawing equipment
CN119550215A