Vacuum coating pretreatment equipment
By combining electromagnet adsorption and threaded engagement structure, the problem of unstable workpiece position adjustment in vacuum coating pretreatment is solved, achieving stable workpiece positioning and movement, and improving processing quality and equipment stability.
Patent Information
- Application Number
- CN202520408987.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-10
- Publication Date
- 2026-01-13
- Estimated Expiration
- 2035-03-10
AI Technical Summary
In the pretreatment of vacuum coating, there are problems of inaccurate positioning and unstable movement during the position adjustment of heavy workpieces, which leads to a decline in processing quality.
Electromagnets are used to attract workpieces, and the workpieces are stably positioned and moved through a roller and threaded meshing structure. Combined with a friction component, the friction between the screw barrel and the outer screw is enhanced to ensure that the equipment does not spin under heavy load.
It achieves stable positioning and movement of the workpiece during processing, improves processing quality and equipment stability, simplifies the operation process, and avoids positional deviation caused by spin.
Smart Images

Figure CN223790321U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to mechanical processing technical field especially relates to a vacuum coating pretreatment equipment. BACKGROUND
[0002] Vacuum coating technology is widely used in various metal surface treatment processes, in the vacuum coating process, the pretreatment work of workpiece is very important, directly influences coating effect and the final quality of workpiece.
[0003] In the vacuum coating pretreatment, the workpiece needs to be moved to each work station for surface rough machining, and in the position adjustment process of heavy workpiece, it is troublesome and laborious to rely on crane and manual carrying, positioning inaccuracy and workpiece movement instability problems are prone to occur, although the crane or manual carrying mode can complete the movement of workpiece, there are obvious defects in precision and efficiency, which is easy to cause workpiece position deviation, and further affect the machining quality.
[0004] Therefore, we propose a vacuum coating pretreatment equipment to solve the existing problems. UTILITY MODEL CONTENTS
[0005] The utility model aims at the problems in the background art, and provides a vacuum coating pretreatment equipment.
[0006] To achieve the above object, the utility model provides the following technical scheme: a vacuum coating pretreatment equipment, including base plate, gyro wheel, cushion seat and screw cylinder, the upper surface of base plate is provided with electromagnet, the lower surface of base plate is provided with foot disc, the screw cylinder is located at the middle axis of foot disc, the outside of screw cylinder is provided with three gyro wheels through moving assembly, and the moving assembly is used for controlling gyro wheel to carry out lifting action.
[0007] The screw cylinder is provided with outer screw rod, the bottom end of outer screw rod is provided with cushion seat, the inside of outer screw rod is provided with friction assembly, and the friction assembly is used for increasing the rotating friction between screw cylinder and outer screw rod.
[0008] Preferably, the moving assembly is composed of screw seat, ring, curved arm, rotating head and wheel frame, the screw seat is threaded on the outer wall of screw cylinder, the ring is rotatably arranged on the outer ring surface of screw seat, and the curved arm is equidistantly arranged on the outer ring surface of ring.
[0009] Preferably, the rotating head is rotatably arranged on the curved arm, the wheel frame is arranged on the rotating head, and the gyro wheel is rotatably arranged in the wheel frame.
[0010] Preferably, the friction assembly is composed of an inner screw rod, a sliding cavity, friction blocks and a conical head, the sliding cavity is arranged on the inner wall of the outer screw rod, the friction blocks are equidistantly arranged on the sliding cavity, the inner screw rod is threaded in the sliding cavity, and the conical head is rotatably arranged at the bottom end of the inner screw rod.
[0011] Preferably, the threaded positioning rods are arranged on the foot plate, and the positioning rods define the moving track of the moving assembly.
[0012] Preferably, the upper surface of the base plate is provided with an axle seat, the lower surface of the electromagnet is provided with an axle head, the axle head is rotatably arranged on the axle seat, and the upper surface of the electromagnet is provided with a buffer pad.
[0013] Preferably, the torus of the electromagnet is covered with a ring shell, equidistant ball bearings are arranged on the lower surface of the ring shell, the ball bearings are in rolling contact with the upper surface of the base plate, and equidistant push pieces are arranged on the outer wall of the ring shell.
[0014] Preferably, the mounting nails are arranged on the feet of the foot plate, and the other ends of the mounting nails are arranged in the base plate.
[0015] Compared with the prior art, the vacuum coating pretreatment equipment has the following beneficial effects:
[0016] In the use process of the vacuum coating pretreatment equipment, the workpiece to be vacuum coated can be placed on the electromagnet, and the workpiece can be adsorbed and positioned on the base plate under the action of magnetic attraction. When necessary, the ring shell can be manually rotated by the push piece, at this time, the axle head rotates in the axle seat, so that the ring shell drives the electromagnet to rotate. In this process, the ball bearings provide rotary support force for the electromagnet, and the movement of the electromagnet is stable.
[0017] When it is necessary to move, the screw seat is manually rotated, the screw seat moves downward on the outer wall of the screw cylinder through the threaded engagement relationship between the screw seat and the screw cylinder, so that the screw seat drives the roller to touch the ground. At this time, the outer screw rod is manually rotated, the outer screw rod drives the pad seat to move upward away from the ground through the threaded engagement action between the outer screw rod and the screw cylinder. Through the cooperation of the above actions, the device can move randomly with the workpiece to be processed.
[0018] In the moving process, the positioning rod is designed, the positioning rod is manually rotated to make the positioning rod move downward and abut against the upper surface of the screw seat, and the positioning rod limits the upward movement of the screw seat, so that the self-rotation phenomenon of the screw seat on the screw cylinder under the heavy pressure can be avoided.
[0019] At the same time, the inner screw rotates, and the cone head is driven to move downward and abut between the friction blocks through the thread engagement action between the inner screw and the outer screw, at this time, the friction blocks are pressed and slide out of the outer screw to abut on the inner wall of the screw cylinder, so that the friction between the screw cylinder and the outer screw is increased, and the self-rotation phenomenon of the outer screw on the screw cylinder under heavy pressure can be avoided.
[0020] When the mobile workpiece needs to stop at a specified position, the positioning rod and the inner screw are controlled to reverse and reset, then the pad seat is controlled to move downward to touch the ground, and then the roller is controlled to move upward away from the ground, that is, the stopping action is completed.
[0021] The utility model discloses, through the electromagnet adsorption workpiece and under the help of rotary support, ensure the stable positioning of workpiece in the processing, through the screw seat -screw cylinder thread engagement and outer screw linkage, can manually control the lifting switching of the roller and the pad seat, realize the seamless conversion between the mobile and the stop state of equipment, easy operation and do not need additional tools, set up the double locking structure of positioning rod pressure screw seat, inner screw drive friction block expansion, significantly enhance the friction resistance between the screw cylinder and the outer screw, effectively inhibit the mechanical self-rotation under heavy load, ensure the absolute stability of the equipment when stopping. BRIEF DESCRIPTION OF DRAWINGS
[0022] Figure 1 It is the three-dimensional structure schematic diagram of the utility model;
[0023] Figure 2 It is the three-dimensional structure schematic diagram of the utility model; Figure 1 It is the partial structure schematic diagram of the utility model;
[0024] Figure 3 It is the sectional structure schematic diagram of the utility model; Figure 2 It is the sectional structure schematic diagram of the utility model;
[0025] Figure 4 It is the friction assembly structure schematic diagram of the utility model;
[0026] Figure 5 It is the electromagnet mounting structure schematic diagram of the utility model.
[0027] REFERENCE SIGNS:
[0028] 1, base plate;2, roller;3, pad seat;4, mobile assembly;401, screw seat;402, ring;403, curved arm;404, rotating head;405, wheel frame;5, foot disc;6, screw cylinder;7, outer screw;8, friction assembly;801, inner screw;802, sliding cavity;803, friction block;804, cone head;9, positioning rod;10, mounting nail;11, shaft seat;12, ball;13, shaft head;14, electromagnet;15, buffer pad;16, ring shell;17, push piece. DETAILED DESCRIPTION
[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0030] Example 1
[0031] like Figures 1-5 As shown, the present invention proposes a vacuum coating pretreatment device, comprising a substrate 1, rollers 2, a pad 3, and a screw barrel 6. An electromagnet 14 is rotatably mounted on the upper surface of the substrate 1. A bearing seat 11 is also provided on the upper surface of the substrate 1. A shaft head 13 is provided on the lower surface of the electromagnet 14, and the shaft head 13 is rotatably mounted on the bearing seat 11. A buffer pad 15 is provided on the upper surface of the electromagnet 14. An annular shell 16 is provided around the electromagnet 14. Rolling balls 12 are equidistantly arranged on the lower surface of the annular shell 16, and the rolling balls 12 make rolling contact with the upper surface of the substrate 1. The outer wall of the ring shell 16 is provided with equidistant paddles 17, which can place the workpiece to be vacuum coated on the electromagnet 14. When connected to an external power source, the workpiece can be attracted and positioned on the substrate 1 by magnetic attraction. When needed, the ring shell 16 can be manually rotated by paddles 17. At this time, the shaft head 13 rotates in the shaft seat 11, thereby causing the ring shell 16 to drive the electromagnet 14 to rotate, thereby changing the angle of the workpiece. During this process, the design of the ball bearings 12 provides rotational support force for the electromagnet 14, ensuring the stable movement of the electromagnet 14.
[0032] Example 2
[0033] like Figures 1-5 As shown, the vacuum coating pretreatment equipment proposed in this utility model, compared with Embodiment 1, further includes:
[0034] The lower surface of the substrate 1 is provided with a support plate 5, and the support plate 5 is provided with mounting nails 10. The other end of the mounting nails 10 is located inside the substrate 1. The above structure facilitates the assembly and disassembly of the support plate 5 and the substrate 1.
[0035] The outer part of the screw cylinder 6 is provided with three rollers 2 at equal intervals through a moving assembly 4 for controlling the rollers 2 to perform lifting actions, the moving assembly 4 is composed of a screw seat 401, a ring 402, a curved arm 403, a rotating head 404 and a wheel frame 405, the screw seat 401 is provided with threads on the outer wall of the screw cylinder 6, the ring 402 is rotatably arranged on the outer ring surface of the screw seat 401, the curved arm 403 is arranged at equal intervals on the outer ring surface of the ring 402, the rotating head 404 is rotatably arranged on the curved arm 403, the wheel frame 405 is arranged on the rotating head 404, and the roller 2 is rotatably arranged in the wheel frame 405, when it is needed to move, the screw seat 401 is manually rotated, the screw seat 401 is lowered on the outer wall of the screw cylinder 6 through the threaded engagement relationship between the screw seat 401 and the screw cylinder 6, so that the screw seat 401 drives the roller 2 to touch the ground, and the roller 2 can perform universal rotation actions through the rotating connection relationship between the roller 2 and the curved arm 403, so that the device is convenient to turn when moving.
[0036] The outer screw 7 is provided with threads in the screw cylinder 6, and the bottom end of the outer screw 7 is rotatably provided with the pad 3, the outer screw 7 is manually rotated, the outer screw 7 drives the pad 3 to move upwards away from the ground through the threaded engagement action between the outer screw 7 and the screw cylinder 6, and the device can be moved at will with the workpiece to be processed through the cooperation of the above actions.
[0037] When the workpiece reaches the specified position and needs to be parked, the positioning rod 9 and the inner screw 801 are controlled to reverse and reset, then the pad 3 is controlled to move downwards to touch the ground, and then the roller 2 is controlled to move upwards away from the ground, that is, the parking action is completed.
[0038] Embodiment three
[0039] As shown in Figures 1-5 Compared with embodiment one, the embodiment further comprises that the inner part of the outer screw 7 is provided with a friction assembly 8, the friction assembly 8 is used for increasing the rotational friction between the screw cylinder 6 and the outer screw 7, the friction assembly 8 is composed of an inner screw 801, a sliding cavity 802, a friction block 803 and a tapered head 804, the sliding cavity 802 is arranged on the inner wall of the outer screw 7, the friction block 803 is slidably arranged on the sliding cavity 802 at equal intervals, the inner screw 801 is provided with threads in the sliding cavity 802, and the tapered head 804 is rotatably arranged at the bottom end of the inner screw 801, the taper surface of the tapered head 804 is matched with the inclined surface of each friction block 803, the inner screw 801 is fixed in the sliding cavity 802 through threaded connection, so as to ensure that the inner screw 801 and the outer screw 7 have precise threaded engagement, when the inner screw 801 rotates, it drives the tapered head 804 to move axially along the inner screw 801. The taper surface of the tapered head 804 and the inclined surface of each friction block 803 are matched, so that when the inner screw 801 rotates, the tapered head 804 gradually moves downwards, thereby forcing the friction block 803 to slide out and abut against the inner wall of the outer screw 7, and forming pressure on the inner wall of the screw cylinder 6.
[0040] Through the action of this mechanical device, the friction block 803 is quickly slipped out under the pressure of the cone head 804, tightly contacts and presses the inner wall of the screw cylinder 6, and further increases the friction force between the outer screw rod 7 and the screw cylinder 6. The increase of the friction force effectively avoids the self-rotation phenomenon of the outer screw rod 7 due to the rotational inertia or excessive pressure in the heavy load state, thereby ensuring the high efficiency and stability of the equipment.
[0041] In addition, the design of the friction assembly 8 also has a certain self-adjusting ability, and the friction force can be adjusted with the change of the load, thereby avoiding the wear or overheating caused by excessive friction, and further prolonging the service life of the equipment.
[0042] The positioning rod 9 is threadedly arranged on the foot disc 5, and the positioning rod 9 limits the movement trajectory of the moving assembly 4. Manual rotation of the positioning rod 9 makes the positioning rod 9 downwardly abut against the upper surface of the screw seat 401, and the positioning rod 9 limits the upward movement of the screw seat 401, thereby avoiding the self-rotation phenomenon of the screw seat 401 on the screw cylinder 6 under heavy pressure.
[0043] The friction assembly 8 not only enhances the working stability by increasing the friction force, but also has durability and self-adjusting ability, so as to ensure that the cooperation between the outer screw rod 7 and the screw cylinder 6 is always efficient and stable in a complex working environment, thereby improving the performance of the equipment, and avoiding premature component damage and excessive wear.
[0044] It should be noted that the structure of the electromagnet 14 adopts the current mature technology, and its working principle and internal structure are widely known in the technical field. As a common electrical driving element, the basic principle and design of the electromagnet 14 have been widely applied, so in the utility model, the specific structure and working mode of the electromagnet 14 do not involve any innovation or improvement. The utility model only uses the conventional function of the electromagnet 14 to achieve the required driving or control effect, without modifying or optimizing the internal structure.
[0045] The above specific embodiments are only several preferred embodiments of the utility model, and based on the technical scheme of the utility model and the related inspiration of the above embodiments, those skilled in the art can make various alternative improvements and combinations on the above specific embodiments.
[0046] It is apparent for a person skilled in the art that the present application is not restricted to the details of the above exemplary embodiments, but that it can be implemented in other concrete forms without departing from the spirit or the essential characteristics of the present application. Therefore, the embodiments should be considered as exemplary only, and not limiting, the scope of the present application being defined by the appended claims rather than the above description, and all changes coming within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference signs in the claims should not be construed as limiting the claims concerned.
Claims
1. A vacuum coating pretreatment apparatus, comprising a substrate (1), rollers (2), a pad (3), and a screw barrel (6), characterized in that: An electromagnet (14) is rotatably provided on the upper surface of the substrate (1), and a support plate (5) is provided on the lower surface of the substrate (1). The screw cylinder (6) is located at the central axis of the support plate (5). Three rollers (2) are equidistantly provided on the outside of the screw cylinder (6) through a moving component (4). The moving component (4) is used to control the rollers (2) to perform lifting and lowering actions. The screw barrel (6) has an external screw (7) on its internal thread. The bottom end of the external screw (7) is rotatably provided with the pad (3). The external screw (7) has a friction component (8) inside. The friction component (8) is used to increase the rotational friction between the screw barrel (6) and the external screw (7).
2. The vacuum coating pretreatment equipment according to claim 1, characterized in that: The moving component (4) is composed of a screw seat (401), a ring (402), a crank arm (403), a rotating head (404), and a wheel frame (405). The screw seat (401) is threaded on the outer wall of the screw barrel (6). The ring (402) is rotatably disposed on the outer ring surface of the screw seat (401). The crank arm (403) is equidistantly disposed on the outer ring surface of the ring (402).
3. The vacuum coating pretreatment equipment according to claim 2, characterized in that: The rotating head (404) is rotatably mounted on the crank arm (403), the wheel frame (405) is mounted on the rotating head (404), and the roller (2) is rotatably mounted inside the wheel frame (405).
4. The vacuum coating pretreatment equipment according to claim 1, characterized in that: The friction assembly (8) consists of an inner screw (801), a sliding cavity (802), friction blocks (803), and a cone (804). The sliding cavity (802) is formed on the inner wall of the outer screw (7). The friction blocks (803) are equidistantly slidably disposed on the sliding cavity (802). The inner screw (801) is threaded in the sliding cavity (802). The cone (804) is rotatably disposed at the bottom end of the inner screw (801). The conical surface of the cone (804) is adapted to the inclined surface of each friction block (803).
5. The vacuum coating pretreatment equipment according to claim 1, characterized in that: The support plate (5) is threaded with a positioning rod (9), which limits the movement trajectory of the moving component (4).
6. The vacuum coating pretreatment equipment according to claim 1, characterized in that: The upper surface of the substrate (1) is provided with a bearing seat (11), the lower surface of the electromagnet (14) is provided with a shaft head (13), the shaft head (13) is rotatably mounted on the bearing seat (11), and the upper surface of the electromagnet (14) is provided with a buffer pad (15).
7. The vacuum coating pretreatment equipment according to claim 6, characterized in that: The electromagnet (14) is covered with an annular shell (16), and the lower surface of the annular shell (16) is provided with balls (12) at equal intervals. The balls (12) are in rolling contact with the upper surface of the substrate (1), and the outer wall of the annular shell (16) is provided with paddles (17) at equal intervals.
8. The vacuum coating pretreatment equipment according to claim 1, characterized in that: The support plate (5) has mounting nails (10) on its support feet, and the other end of the mounting nails (10) is located inside the base plate (1).