Foam board machining and bending mechanism

By introducing a crushing roller, a gear meshing transmission system, and a dust collector into the foam board processing bending mechanism, the problem of waste disposal was solved, and continuous operation and efficient processing of the equipment were achieved.

CN223790519UActive Publication Date: 2026-01-13NINGBO RUIXING NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202520652735.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-09
Publication Date
2026-01-13
Estimated Expiration
2035-04-09

AI Technical Summary

Technical Problem

Existing foam board processing and bending mechanisms have difficulty cleaning up waste during the cutting process, resulting in discontinuous equipment operation.

Method used

A foam board processing and bending mechanism was designed, comprising a conveying mechanism, a crushing mechanism, and a cutting component. The mechanism utilizes a crushing roller and a gear meshing transmission system to crush waste materials, and uses a hydraulic rod to control the cutting plate to cut the foam board. A vacuum cleaner is then used to clean up the waste materials.

Benefits of technology

Effective crushing and cleaning of cutting waste ensures continuous equipment operation and prevents waste accumulation from affecting processing efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223790519U_ABST
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Abstract

The utility model discloses a cystosepiment processing bending mechanism which comprises a main body, a conveying mechanism is arranged in the main body and used for moving a cystosepiment, a crushing mechanism is located in the conveying mechanism and used for crushing cystosepiment waste, and the crushing mechanism comprises a mounting groove located in the top of the main body and a crushing roller rotationally connected with the mounting groove. Rotating shafts are fixed to one ends of the crushing rollers, gears are fixed to the outer sides of the rotating shafts, and the two gears are meshed with each other; the cutting plate is driven by the arranged hydraulic rod to ascend, when the foam plate moves, the cutting plate makes contact with the bottom of the foam plate, the bottom of the foam plate is cut, cut waste gradually extrudes the cutting plate, and therefore the head end of the cut waste gradually moves towards the interior of the mounting groove, and the cutting efficiency is improved. And the cut waste materials enter the crushing rollers to be crushed.
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Description

Technical Field

[0001] This utility model relates to the field of foam board processing, specifically to a foam board bending mechanism. Background Technology

[0002] Foam board is a lightweight thermal insulation material made from polyurethane, polystyrene, and other raw materials. It forms a honeycomb structure through a foaming process and has the characteristics of low density, high strength, thermal insulation, and sound insulation. It is widely used in construction, packaging, and industrial fields. When using foam board, it is necessary to bend the foam board.

[0003] Nowadays, when using foam board bending, the foam board is placed on the workbench and moved by a conveyor. As the foam board moves, the bottom of the foam board is cut, and the cut foam board is easy to bend on both sides of the cut position.

[0004] However, the waste material produced by the current foam board processing and bending mechanism is not easy to clean up, making it inconvenient for the equipment to operate continuously. Utility Model Content

[0005] To solve the above-mentioned technical problems, a foam board processing and bending mechanism is provided. This technical solution solves the problems mentioned in the background art, such as the difficulty in cleaning up the waste material produced by cutting and the inconvenience of continuous equipment operation.

[0006] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0007] A foam board processing and bending mechanism includes a main body, a conveying mechanism inside the main body for moving the foam board, and a crushing mechanism inside the conveying mechanism for crushing foam board waste. The crushing mechanism includes a mounting groove at the top of the main body and a crushing roller rotatably connected to the mounting groove. One end of the crushing roller is fixed with a rotating shaft, and a gear is fixed on the outside of the rotating shaft. The two gears mesh with each other.

[0008] Preferably, the crushing mechanism further includes a cutting component for cutting the foam board, which facilitates subsequent bending of the foam board.

[0009] Preferably, the cutting assembly includes a hydraulic rod, the output end of which is connected to a cutting plate, and the cutting plate is located above the crushing roller.

[0010] Preferably, the conveying mechanism includes a roller rotatably connected to the mounting groove, with a first transmission wheel at each end of the roller. A rotary motor is installed inside the main body, and the output end of the rotary motor is connected to the roller. A transmission belt is wound around the outer side of the first transmission wheel, and the first transmission wheel at one end of the roller is connected to the first transmission wheel at the other end of the adjacent roller via the transmission belt.

[0011] Preferably, a second transmission wheel is fixed to the end of one of the rotating shafts and the end of one of the first transmission wheels, and a belt is provided on the outer side of the two second transmission wheels.

[0012] Preferably, a positioning mechanism is provided on one side of the interior of the main body. The positioning mechanism includes a positioning plate located on the top side of the main body and a slide groove located on the other side of the main body. A slider is slidably connected inside the slide groove. A rotary knob is rotatably connected to one side of the main body, and a stud that penetrates into the slide groove is connected to one side of the rotary knob. The stud and the slider are rotatably connected by a thread. A limiting plate corresponding to the positioning is fixed on the top of the slider.

[0013] Preferably, the positioning mechanism further includes a pressing member for pressing the foam board downwards. The pressing member includes an electric push rod installed on one side of the main body, and the output end of the electric push rod is connected to a pressure plate located above the main body.

[0014] Preferably, a discharge port is provided on one side of the mounting groove, a cavity is provided inside the main body, and a cover plate is rotatably connected to one side of the cavity. A vacuum cleaner is installed inside the cavity, and the output end of the vacuum cleaner is connected to the discharge port.

[0015] Compared with the prior art, this utility model provides a foam board processing and bending mechanism with the following advantages: A hydraulic rod drives the cutting plate upwards. When the foam board moves, the cutting plate contacts the bottom of the foam board, cutting the bottom. The cut waste gradually squeezes the cutting plate, causing the first end of the cut waste to gradually move into the mounting groove. The cut waste enters between the crushing rollers. Simultaneously, the rollers rotate, driving the second transmission wheel to rotate. Through belt transmission, another second transmission wheel rotates, and under the action of gears, the two crushing rollers rotate relative to each other, crushing the cut waste. This prevents waste from accumulating on the top of the main body, affecting the normal conveying of subsequent foam boards, and ensures long-term operation of the equipment. Attached Figure Description

[0016] Figure 1 This is a side view of the overall structure of this utility model;

[0017] Figure 2 This is a top view of the overall structure of this utility model;

[0018] Figure 3 This is a schematic diagram of the internal structure connection of this utility model.

[0019] The numbers on the map are:

[0020] 1. Main body; 2. Cover plate; 3. Electric push rod; 4. Mounting groove; 5. Roller; 6. Slider; 7. Limiting plate; 8. Rotary knob; 9. Stud; 10. Pressure plate; 11. Cutting plate; 12. Discharge port; 13. Rotary motor; 14. First transmission wheel; 15. Transmission belt; 16. Second transmission wheel; 17. Gear; 18. Crushing roller; 19. Rotating shaft; 20. Belt; 21. Hydraulic rod. Detailed Implementation

[0021] The following description is intended to disclose the present invention so that those skilled in the art can implement it. The preferred embodiments described below are merely examples, and other obvious variations will occur to those skilled in the art.

[0022] Example 1

[0023] Please refer to Figure 1 and 3 As shown, a foam board processing bending mechanism includes a main body 1. The main body 1 is equipped with a conveying mechanism for moving the foam board. A crushing mechanism is located inside the conveying mechanism for crushing foam board waste. The crushing mechanism includes an installation groove 4 located at the top of the main body 1 and a crushing roller 18 rotatably connected to the installation groove 4. One end of the crushing roller 18 is fixed with a rotating shaft 19, and a gear 17 is fixed on the outside of the rotating shaft 19. The two gears 17 mesh with each other.

[0024] In this embodiment, one gear 17 rotates and drives another gear 17 to rotate relative to it, thereby realizing the relative rotation of the two crushing rollers 18, which facilitates the crushing of the cut waste material and avoids the waste material from accumulating above the main body 1. The rotation of the roller 5 drives a first transmission wheel 14 to rotate, thereby realizing the rotation of the second transmission wheel 16. The belt 20 drives another second transmission wheel 16 to rotate, thereby realizing the rotation of one gear 17.

[0025] Example 2

[0026] Please refer to Figure 2 and 3 As shown, the crushing mechanism also includes a cutting assembly for cutting the foam board, which facilitates the subsequent bending of the foam board. The cutting assembly includes a hydraulic rod 21, the output end of which is connected to a cutting plate 11, and the cutting plate 11 is located above the crushing roller 18.

[0027] In this embodiment, the cutting plate 11 is raised and lowered by the hydraulic rod 21 to facilitate the adjustment of the cutting size. At the same time, the cut waste gradually squeezes the cutting plate 11, so that the head end of the waste gradually enters the interior of the mounting groove 4 and is positioned above the two crushing rollers 18 to facilitate subsequent crushing.

[0028] Example 3

[0029] Please refer to Figure 1 - Figure 3 As shown, the conveying mechanism includes a roller 5 rotatably connected to the mounting groove 4. Both ends of the roller 5 are provided with first transmission wheels 14. A rotary motor 13 is installed inside the main body 1. The output end of the rotary motor 13 is connected to the roller 5. A transmission belt 15 is wound around the outside of the first transmission wheel 14. The first transmission wheel 14 located at one end of the roller 5 is connected to the first transmission wheel 14 at the other end of the adjacent roller via the transmission belt 15. A second transmission wheel 16 is fixed to the end of a rotating shaft 19 and the end of a first transmission wheel 14. A belt 20 is provided on the outside of the two second transmission wheels 16.

[0030] In this embodiment, the foam board is conveyed by the conveying mechanism. The rotary motor 13 drives a roller 5 to rotate, and the rotating roller 5 drives the first transmission wheel 14 on it to rotate. Through the transmission belt 15, the first transmission wheel 14 is driven to rotate, thereby realizing the rotation of the other roller 5 and completing the conveying of the foam board. At the same time, the second transmission wheel 16 rotates synchronously with the first transmission wheel 14. The rotation of the second transmission wheel 16 provides power to the crushing mechanism.

[0031] Example 4

[0032] Please refer to Figure 1 As shown, the positioning mechanism also includes a pressing component for pressing the foam board downwards. The pressing component includes an electric push rod 3 installed on one side of the main body 1. The output end of the electric push rod 3 is connected to a pressure plate 10 located above the main body 1. A positioning mechanism is provided on one side inside the main body 1. The positioning mechanism includes a positioning plate located on the top side of the main body 1 and a slide groove located on the other side of the main body 1. A slider 6 is slidably connected inside the slide groove. A rotary knob 8 is rotatably connected to one side of the main body 1, and a stud 9 that penetrates into the slide groove is connected to one side of the rotary knob 8. The stud 9 and the slider 6 are rotatably connected by threads. A limiting plate 7 corresponding to the positioning is fixed on the top of the slider 6.

[0033] In this embodiment, the rotation of the rotary knob 8 drives the stud 9 to rotate, and the rotation of the stud 9 drives the slider 6 to move inside the groove. The slider 6 drives the limiting plate 7 to move, thereby facilitating the adjustment of the distance between the limiting plate 7 and the positioning plate, and better adapting to foam boards of different widths. At the same time, the electric push rod 3 drives the pressure plate 10 to move downward to squeeze the top of the foam board, completing the positioning of the entire foam board. Meanwhile, the bottom of the pressure plate 10 and the ball bearings on the positioning plate and one side of the limiting plate 7 facilitate the normal conveying of the foam board and reduce the resistance of the foam board conveying.

[0034] Example 5

[0035] Please refer to Figure 1 and 2As shown, a discharge port 12 is provided on one side of the mounting groove 4, a cavity is provided inside the main body 1, and a cover plate 2 is rotatably connected to one side of the cavity. A vacuum cleaner is installed inside the cavity, and the output end of the vacuum cleaner is connected to the discharge port 12.

[0036] In this embodiment, the crushed waste is drawn from the discharge port 12 into the cavity by starting the vacuum cleaner. The through hole on one side of the cover plate 2 completes the circulation of the overall airflow, thereby preventing the crushed waste from accumulating inside the installation groove 4.

[0037] The working principle and usage procedure of this device are as follows: First, rotating knob 8 drives stud 9 to rotate, which in turn drives slider 6 to move inside the groove. Slider 6 then drives limit plate 7 to move, facilitating the adjustment of the distance between limit plate 7 and positioning plate to better accommodate foam boards of different widths. Next, the hydraulic rod is activated to move cutting plate 11 upwards, adjusting the cutting size. Then, the electric push rod 3 is activated to move pressure plate 10 downwards, accommodating foam boards of different thicknesses. The crushed board is then manually placed on top of the main body 1 and pushed into the bottom of pressure plate 10. Finally, the rotary motor 13 is activated, rotating roller 5 to complete the normal conveying of the foam board. Simultaneously, as the foam board passes through cutting plate 11, cutting plate 11 cuts the bottom of the foam board. The cutting process begins, and the waste material enters the mounting groove 4 and gradually flows between the crushing rollers 8. The rotation of the roller 5 drives a first transmission wheel 14 to rotate, which in turn drives a second transmission wheel 16. The belt 20 drives another second transmission wheel 16 to rotate, which in turn drives a gear 17 to rotate. The rotation of one gear 17 drives the other gear 17 to rotate relative to it, thus enabling the two crushing rollers 18 to rotate relative to each other. This facilitates the crushing of the cut waste material and prevents it from accumulating above the main body 1. Afterward, the vacuum cleaner is activated to extract the crushed waste material from the discharge port 12 into the cavity. The through hole on one side of the cover plate 2 completes the overall airflow circulation, thereby preventing the crushed waste material from accumulating inside the mounting groove 4.

[0038] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A mechanism for bending of foam board processing, comprising a body (1), the inside of which is provided with a conveying mechanism for the movement of foam boards, a breaking mechanism inside the conveying mechanism for breaking of foam board waste, characterized in that: The crushing mechanism comprises a mounting groove (4) at the top of the main body (1), and a crushing roller (18) rotatably connected with the mounting groove (4), one end of the crushing roller (18) being fixed with a rotating shaft (19), the outer side of the rotating shaft (19) being fixed with a gear (17), and the two gears (17) being meshed with each other.

2. The mechanism for processing and bending the foam board according to claim 1, characterized in that: The crushing mechanism further comprises a cutting assembly for cutting the foam board, facilitating subsequent bending of the foam board.

3. The mechanism for processing and bending the foam board according to claim 2, characterized in that: The cutting assembly comprises a hydraulic rod (21), the output end of the hydraulic rod (21) being connected with a cutting plate (11), and the cutting plate (11) being located above the crushing roller (18).

4. The mechanism for processing and bending the foam board according to claim 1, characterized in that: The conveying mechanism comprises a roller (5) rotatably connected with the mounting groove (4), the two ends of the roller (5) being provided with first transmission wheels (14), the inside of the main body (1) being provided with a rotating motor (13), the output end of the rotating motor (13) being connected with the roller (5), the outer side of the first transmission wheel (14) being wound with a transmission belt (15), and the first transmission wheel (14) at one end of the roller (5) being connected with the first transmission wheel (14) at the other end of the adjacent roller through the transmission belt (15).

5. The mechanism for processing and bending the foam board according to claim 4, characterized in that: The end of one rotating shaft (19) and the end of one first transmission wheel (14) are both fixed with a second transmission wheel (16), and the outer sides of the two second transmission wheels (16) are provided with a belt (20).

6. The mechanism for processing and bending the foam board according to claim 1, characterized in that: One side of the inside of the main body (1) is provided with a positioning mechanism, the positioning mechanism comprising a positioning plate at one side of the top of the main body (1), and a sliding groove at the other side of the main body (1), the inside of the sliding groove being slidably connected with a sliding block (6), one side of the main body (1) being rotatably connected with a rotating knob (8), one side of the rotating knob (8) being connected with a stud (9) penetrating into the inside of the sliding groove, the stud (9) and the sliding block (6) being threadedly rotatably connected, and the top of the sliding block (6) being fixed with a limiting plate (7) corresponding to the positioning.

7. The mechanism for processing and bending the foam board according to claim 1, characterized in that: The positioning mechanism further comprises a downward pressing piece for pressing the foam board downward, the downward pressing piece comprising an electric push rod (3) mounted at one side of the main body (1), the output end of the electric push rod (3) being connected with a pressing plate (10) located above the main body (1).

8. The mechanism for processing and bending the foam board according to claim 1, characterized in that: One side of the mounting groove (4) is provided with a discharge port (12), the inside of the main body (1) is provided with a cavity, one side of the cavity being rotatably connected with a cover plate (2), and the inside of the cavity is mounted with a dust collector, the output end of the dust collector being in communication with the discharge port (12).