Glass surface paper laying system

Abstract

The utility model relates to the technical field of glass packaging, and provides a glass surface paper laying system which comprises a first tray set, a second tray set and a paper laying device. The second tray group comprises at least two second trays; the paper laying machine is used for laying paper on the paper laying platform; the first transplanter is used for taking out the glass in the first tray in the first tray group and placing the glass on the paper laying platform; and the second transplanter is used for taking out the glass and the paper on the paper laying platform and placing the glass and the paper on a second tray in the second tray group. By arranging the second tray group comprising at least two second trays, under the condition that one of the second trays is full and needs to be replaced, the second transplanter can place glass and paper on the other second trays, so that waiting is not needed, time is saved, and the working efficiency of the paper laying production line is improved.

Description

TECHNICAL FIELD

[0001] The present disclosure relates to the technical field of glass packaging, in particular, to a glass surface paper laying system. BACKGROUND

[0002] Glass surface paper laying technology is of great significance for protecting glass from scratching and mildewing, improving production efficiency and product quality, reducing production cost and injury risk, and enhancing the market competitiveness of products. Through automated paper laying equipment, the consistency and accuracy of the paper laying process can be ensured, manual operation can be reduced, and the aesthetic appeal and added value of glass products can be improved to meet diverse production needs.

[0003] In related technologies, when performing a packaging paper laying operation process, a paper laying production line needs to complete the taking out of glass in a tray, performing paper laying operation, and placing the paper and glass together into another tray. If the tray is full during the process of placing the glass and paper, the tray needs to be replaced at this time, which will reduce the work efficiency of the paper laying production line. UTILITY MODEL CONTENT

[0004] The purpose of the present disclosure is to provide a glass surface paper laying system to solve the problems in the related art.

[0005] To achieve the above purpose, the present disclosure provides a glass surface paper laying system, which comprises:

[0006] a first tray group;

[0007] a second tray group comprising at least two second trays;

[0008] a paper laying machine for laying paper on a paper laying platform;

[0009] a first transplanting machine for taking out glass in a first tray in the first tray group and placing the glass on the paper laying platform;

[0010] a second transplanting machine for taking out the glass and paper on the paper laying platform and placing the glass and paper in a second tray in the second tray group.

[0011] Optionally, the glass surface paper laying system further comprises:

[0012] a guide rail, which is in sliding connection with the first transplanting machine and in sliding connection with the second transplanting machine.

[0013] Optionally, the first tray group comprises at least two first trays, and the at least two first trays in the first tray group are separately arranged on both sides of the guide rail.

[0014] Optionally, at least two second trays in the second tray group are arranged on two sides of the guide rail.

[0015] Optionally, the first transplanting machine comprises a first transplanting machine frame, a first sliding block, a first transplanting arm and a first suction cup assembly.

[0016] The first transplanting machine frame is slidably connected with the guide rail through the first sliding block.

[0017] One end of the first transplanting arm is fixedly connected with the first transplanting machine frame, and the other end of the first transplanting arm is provided with the first suction cup assembly.

[0018] The first suction cup assembly is used for adsorbing the glass.

[0019] Optionally, the glass surface paper laying system further comprises:

[0020] A first guide rail is slidably connected with the first transplanting machine.

[0021] A second guide rail is slidably connected with the second transplanting machine.

[0022] Optionally, the glass surface paper laying system further comprises:

[0023] A tray detection device is used for detecting the placement of the second trays in the second tray group, and a prompt signal is generated when it is detected that the second trays are fully placed.

[0024] A prompt device is connected with the tray detection device, and the prompt device is used for prompting according to the prompt signal.

[0025] Optionally, the tray detection device comprises at least one of a visual detection device, a laser detection device and a weight detection device.

[0026] Optionally, the prompt device comprises at least one of a prompt lamp and a buzzer.

[0027] Optionally, the glass surface paper laying system further comprises:

[0028] A display device is connected with the tray detection device, and the display device is used for displaying the placement of the second trays in the second tray group.

[0029] Through the technical scheme, the first tray group; the second tray group includes at least two second trays; the paper laying machine is used for laying paper on the paper laying platform; the first transplanting machine is used for taking out the glass in the first tray in the first tray group and placing the glass on the paper laying platform; the second transplanting machine is used for taking out the glass and the paper on the paper laying platform and placing the glass and the paper in the second tray in the second tray group. By arranging the second tray group including at least two second trays, when one of the second trays is full and needs to be replaced, the second transplanting machine can place the glass and the paper in the other second tray, so that time is saved and the working efficiency of the paper laying production line is improved without waiting.

[0030] Other features and advantages of the present disclosure will be described in detail in the following detailed description section. BRIEF DESCRIPTION OF DRAWINGS

[0031] The accompanying drawings are included to provide a further understanding of the present disclosure and constitute a part of the specification, and are used together with the following detailed description to explain the present disclosure, but do not constitute a limitation on the present disclosure. In the drawings:

[0032] Figure 1 is a block diagram of a glass surface paper laying system according to an exemplary embodiment.

[0033] Figure 2 is a block diagram of another glass surface paper laying system according to an exemplary embodiment.

[0034] Figure 3 is a work flow diagram of a glass surface paper laying system according to an exemplary embodiment.

[0035] Figure 4 is a work flow diagram of a first transplanting machine according to an exemplary embodiment.

[0036] Figure 5 is a work flow diagram of a second transplanting machine according to an exemplary embodiment.

[0037] REFERENCE NUMERALS

[0038] 11-first tray, 21-second tray, 30-paper laying machine, 40-first transplanting machine, 50-second transplanting machine, 60-rail, 61-first rail, 62-second rail. DETAILED DESCRIPTION

[0039] The detailed description of the present disclosure is described in detail below in combination with the drawings. It should be understood that the detailed description described herein is only used to illustrate and explain the present disclosure, and is not used to limit the present disclosure.

[0040] The terms "first", "second", and the like used in the present disclosure are used to distinguish one element from another element, and do not have sequential and important meanings. In addition, in the following description, when referring to the drawings, the same reference numerals in different drawings represent the same or similar elements unless otherwise explained.

[0041] The glass surface papering technology is of great significance for protecting glass from scratching and mildewing, improving production efficiency and product quality, reducing production cost and injury risk, and enhancing the market competitiveness of products. Through the use of automated papering equipment, the consistency and accuracy of the papering process can be ensured, reducing manual operations, thereby improving the aesthetic appeal and added value of glass products and meeting diverse production needs.

[0042] In the related art, when performing a packaging papering operation process, a papering production line needs to complete the removal of glass in a tray, perform papering operations, and then place the paper and glass together into another tray. If the tray is full during the placement of the glass and paper, the tray needs to be replaced at this time, which will reduce the work efficiency of the papering production line.

[0043] To solve the related problems, by setting a second tray group including at least two second trays, in the case that one of the second trays needs to be replaced due to fullness, the second transplanting machine can place the glass and paper into the other second tray, thereby saving time and improving the work efficiency of the papering production line without waiting.

[0044] Figure 1 is a block diagram of a glass surface papering system according to an exemplary embodiment. Please refer to Figure 1 , the glass surface papering system can include a first tray group, a second tray group, a papering machine 30, a first transplanting machine 40, and a second transplanting machine 50.

[0045] The first tray group can include one or more first trays 11, and the first trays 11 are used to place glass to be subjected to surface papering treatment. The unloading device or the worker can place the glass to be subjected to surface papering into the first trays 11.

[0046] The second tray group includes at least two second trays 21, and the second trays 21 are used to place glass and paper that have been subjected to surface papering treatment. The unloading device or the worker can take away the glass and paper that have been subjected to surface papering from the second trays 21.

[0047] The papering machine 30 is used to lay paper on the papering platform.

[0048] The working process of the paper laying machine 30 mainly includes the steps of paper feeding, conveying, positioning, laying, and fixing. First, the paper laying machine 30 separates a single paper sheet from a paper stack or roll and conveys it above the paper laying platform through a conveyor belt. During the conveying process, the paper sheet is accurately aligned by the positioning device to ensure that the edges are aligned with the edges of the platform. After reaching the paper laying platform, the paper sheet is gently placed on the paper laying platform by vacuum suction, mechanical arm, or other laying devices, and is fixed using clamps, compression rollers, or a vacuum system to prevent movement or slipping during subsequent processing. If necessary, the paper laying machine 30 also performs fine adjustment to ensure the accurate position of the paper sheet.

[0049] It should be understood that the paper laying machine 30 can lay paper under the glass before the first transplanting machine 40 places the glass onto the first tray 11, with the paper being laid under the glass.

[0050] The first transplanting machine 40 is used to take out the glass in the first tray 11 in the first tray group and place the glass onto the paper laying platform.

[0051] The first transplanting machine 40 identifies the position and size of the glass on the first tray 11 in the first tray group through a machine vision system or sensor, then aligns and adsorbs the glass using a suction cup assembly or other grabbing device, vertically takes out the glass from the first tray 11, moves along a preset path to transport the glass above the paper laying platform, again uses a positioning system to ensure accurate placement of the glass, and then smoothly places the glass on the paper laying platform. After placement, the first transplanting machine 40 retracts the suction cup assembly and automatically returns to the first initial position, ready for the next transplanting operation.

[0052] This automated process not only improves production efficiency and reduces labor costs, but also reduces the damage that may occur during the handling of the glass, ensuring the accuracy and safety of the operation, while having good flexibility and adaptability to different sizes and shapes of glass.

[0053] The second transplanting machine 50 is used to take out the glass and paper on the paper laying platform and place the glass and paper onto the second tray 21 in the second tray group.

[0054] The second transfer machine 50 identifies the position and size of the glass and paper on the paper laying platform through a machine vision system or sensors. Then, using a suction cup assembly or other gripping device, the edge or surface of the glass is aligned and sucked, while ensuring that the paper will not be displaced or damaged during the gripping process. After successful gripping, the second transfer machine 50 lifts the glass and paper vertically from the paper laying platform, and then moves along the preset path above the second tray 21 in the second tray group. Then, the positioning system is used again to ensure accurate placement of the glass and paper, and then they are placed smoothly on the second tray 21, ensuring that the paper will not fall off or be displaced during the entire process. After completing the placement, the second transfer machine 50 retracts the suction cup assembly and automatically returns to the second initial position, ready for the next transfer operation.

[0055] This automated process not only improves production efficiency and reduces labor costs, but also reduces damage that may occur during glass and paper handling, ensuring the accuracy and safety of the operation, while having good flexibility and adaptability to different sizes and types of glass and paper.

[0056] By setting the second tray group including at least two second trays 21, in the case that one of the second trays 21 is full and needs to be replaced, the second transfer machine 50 can place the glass and paper on the other second trays 21, thereby saving time and improving the working efficiency of the paper laying production line without waiting.

[0057] In a possible implementation, please refer to Figure 1 , the glass surface paper laying system can further include:

[0058] The guide rail 60 is slidably connected with the first transfer machine 40, and the first transfer machine 40 is connected with the guide rail 60 through its sliding device, so that the first transfer machine 40 can smoothly move along the guide rail 60 during the process of sucking and placing the glass.

[0059] The guide rail 60 is slidably connected with the second transfer machine 50, and the second transfer machine 50 is connected with the guide rail 60 through its sliding device, so that the second transfer machine 50 can smoothly move along the guide rail 60 during the process of sucking and placing the glass and paper.

[0060] The guide rail 60 provides necessary guidance and support for the first transfer machine 40 and the second transfer machine 50, making the entire automated transfer process more efficient, accurate and reliable.

[0061] In a possible implementation, the first tray group includes at least two first trays 11, and the at least two first trays 11 in the first tray group are arranged on both sides of the guide rail 60.

[0062] By setting the first tray group comprising at least two first trays 11, the first tray 11 in which the glass has not been placed yet can take the glass from the other first tray 11 in which the glass has been placed, so as to save time and improve the working efficiency of the paper laying production line without waiting. And by setting the at least two first trays 11 in the first tray group on both sides of the guide rail 60, the space can be maximized to increase the storage capacity and reduce the floor area in the limited space.

[0063] In a possible implementation, the at least two second trays 21 in the second tray group are arranged on both sides of the guide rail 60.

[0064] By setting the at least two second trays 21 in the second tray group on both sides of the guide rail 60, the space can be maximized to increase the storage capacity and reduce the floor area in the limited space.

[0065] In a possible implementation, the first transplanting machine 40 comprises a first transplanting machine frame, a first sliding block, a first transplanting arm and a first suction disc assembly.

[0066] The first transplanting machine frame is slidably connected with the guide rail 60 through the first sliding block.

[0067] One end of the first transplanting arm is fixedly connected with the first transplanting machine frame, and the other end of the first transplanting arm is provided with the first suction disc assembly.

[0068] The first suction disc assembly is used for adsorbing the glass.

[0069] The first transplanting machine 40 identifies the position and size of the glass on the first tray 11 in the first tray group through the machine vision system or the sensor, then aligns and adsorbs the glass by using the first suction disc assembly connected with the first transplanting arm, vertically takes out the glass from the first tray 11, moves the first transplanting arm on the guide rail 60 through the first sliding block, adjusts the glass adsorbed by the first suction disc assembly to above the paper laying platform after moving to the vicinity of the paper laying platform, and then stably places the glass on the paper laying platform. After the placement is completed, the first transplanting arm retracts the first suction disc assembly, and the first transplanting machine frame returns to the first initial position with the first transplanting arm, and is ready for the next transplanting operation.

[0070] In a possible implementation, the second transplanting machine 50 comprises a second transplanting machine frame, a second sliding block, a second transplanting arm and a second suction disc assembly.

[0071] The second transplanting machine frame is slidably connected with the guide rail 60 through the second sliding block.

[0072] One end of the second transplanting arm is fixedly connected with the second transplanting machine frame, and the other end of the second transplanting arm is provided with the second suction disc assembly.

[0073] The second suction cup assembly is used to adsorb the glass and the paper.

[0074] The second transplanting machine 50 identifies the position and size of the glass on the paper laying platform through the machine vision system or the sensor, and then aligns and adsorbs the glass and the paper using the second suction cup assembly connected with the second transplanting arm, vertically takes out the glass and the paper from the paper laying platform, moves the second transplanting arm on the guide rail 60 through the second sliding block, adjusts the second transplanting arm to adjust the glass and the paper adsorbed by the second suction cup assembly to above the second tray 21 after moving to the vicinity of the second tray 21, and then places the glass on the second tray 21 stably. After the placement is completed, the second transplanting arm retracts the second suction cup assembly, and the second transplanting machine frame returns to the second initial position with the second transplanting arm, ready for the next transplanting operation.

[0075] In a possible implementation, referring to Figure 2 The glass surface paper laying system can further include a first guide rail 61 and a second guide rail 62.

[0076] The first guide rail 61 is slidably connected with the first transplanting machine 40, and the first transplanting machine 40 is connected with the first guide rail 61 through the sliding device thereof, so that the first transplanting machine 40 can move smoothly along the first guide rail 61 in the process of sucking and placing the glass.

[0077] The second guide rail 62 is slidably connected with the second transplanting machine 50, and the second transplanting machine 50 is connected with the second guide rail 62 through the sliding device thereof, so that the second transplanting machine 50 can move smoothly along the second guide rail 62 in the process of sucking and placing the glass and the paper.

[0078] The first guide rail 61 provides necessary guidance and support for the first transplanting machine 40, and the second guide rail 62 provides necessary guidance and support for the second transplanting machine 50, so that the whole automatic transplanting process is more efficient, accurate and reliable.

[0079] In a possible implementation, the glass surface paper laying system can further include a tray detection device and a prompting device, and the prompting device is connected with the tray detection device.

[0080] The tray detection device is used to detect the placement of the second tray 21 in the second tray group, and generate a prompt signal when it is detected that the second tray 21 is full.

[0081] The prompting device is used to prompt according to the prompt signal.

[0082] The generation of a prompt signal when the second tray 21 is detected to be full can significantly improve operational efficiency, reduce the need for manual monitoring, avoid overflow and potential damage, optimize the use of storage space, and reduce errors and waste caused by human negligence. This automated prompt can also enhance job safety, provide data support for inventory management and production process optimization, improve system flexibility and adaptability, and ultimately improve customer satisfaction and reduce overall operating costs.

[0083] In one possible implementation, the tray detection device includes at least one of a visual detection device, a laser detection device, and a weight detection device.

[0084] In one possible implementation, the prompt device includes at least one of a prompt light and a buzzer.

[0085] In one possible implementation, the glass surface papering system can further include a display device.

[0086] The display device is connected to the tray detection device, and the display device is used to display the placement of the second tray 21 in the second tray group, so that the staff can check at any time, improving the efficiency of production management.

[0087] In one embodiment, referring to Figures 3-5 The papering process of the glass surface papering system can include the following steps:

[0088] Step 1: When the first and second transplanters 40 and 50 are at the work origin (corresponding to the first and second initial positions, respectively), start the robot servo and call the main program, otherwise return the transplanters to the work origin and perform the above operation.

[0089] Step 2: The papering machine 30 starts the automatic operation mode, and each servo returns to the original position, and the cylinder position returns to the initial position.

[0090] Step 3: Start executing the glass picking instruction, when there is glass on the first tray 11, the first transplanter 40 executes the glass picking action, when there is glass on multiple first trays 11, the corresponding glass picking action can be executed according to the pre-set priority.

[0091] Step 4: After the first transplanter 40 finishes picking the glass, it carries the glass to the top of the papering machine 30, and if the papering machine 30 has the glass receiving conditions, it executes the glass placing action, otherwise it waits for the papering machine 30 to paper.

[0092] Step 5: After the first transplanter 40 leaves the interference area above the papering machine 30, the second transplanter 50 executes the glass and paper picking action, and the first transplanter 40 returns to the first initial position and waits for the next cycle.

[0093] Step 6: After the second transfer machine 50 finishes taking the glass and paper, and leaves the interference area above the paper laying machine 30, the paper laying machine 30 returns to the initial state of work, and the paper laying operation is performed again.

[0094] Step 7: After the second transfer machine 50 leaves the paper laying machine 30, the glass and paper are placed on the second tray 21, and after the placement is completed, the second transfer machine 50 returns to the second initial position and waits for the next cycle.

[0095] Step 8: When the second tray 21 is full, the alarm horn plays the corresponding prompt music, and the touch screen prompts the staff to replace the second tray 21.

[0096] The preferred embodiments of the present disclosure are described in detail above with reference to the drawings, but the present disclosure is not limited to the specific details of the above-described embodiments. Within the technical concept of the present disclosure, various simple modifications can be made to the technical solutions of the present disclosure, and these simple modifications all belong to the protection scope of the present disclosure.

[0097] In addition, it should be noted that each specific technical feature described in the above specific embodiments can be combined in any appropriate manner without contradiction. In order to avoid unnecessary repetition, various possible combinations are not described again in the present disclosure.

[0098] In addition, any combination of various different embodiments of the present disclosure can also be made, as long as it does not deviate from the idea of the present disclosure, and it should also be considered as disclosed by the present disclosure.

Claims

1. A glass surface papering system characterized by, The glass surface paper laying system comprises: a first tray group; a second tray group comprising at least two second trays; a paper laying machine for laying paper on a paper laying platform; a first transplanting machine for taking out glass in a first tray in the first tray group and placing the glass on the paper laying platform; a second transplanting machine for taking out the glass and the paper on the paper laying platform and placing the glass and the paper in a second tray in the second tray group.

2. The glass surface papering system of claim 1, wherein, The glass surface paper laying system further comprises: a guide rail, which is in sliding connection with the first transplanting machine and in sliding connection with the second transplanting machine.

3. The glass surface papering system of claim 2, wherein, The first tray group comprises at least two first trays, and the at least two first trays in the first tray group are arranged on two sides of the guide rail.

4. The glass surface papering system of claim 2, wherein, The at least two second trays in the second tray group are arranged on two sides of the guide rail.

5. The glass surface papering system of claim 2, wherein, The first transplanting machine comprises a first transplanting machine frame, a first sliding block, a first transplanting arm and a first suction disc assembly; the first transplanting machine frame is in sliding connection with the guide rail through the first sliding block; one end of the first transplanting arm is fixedly connected to the first transplanting machine frame, and the other end of the first transplanting arm is provided with the first suction disc assembly; the first suction disc assembly is used for adsorbing the glass.

6. The glass surface papering system of claim 1, wherein, The glass surface paper laying system further comprises: a first guide rail, which is in sliding connection with the first transplanting machine; a second guide rail, which is in sliding connection with the second transplanting machine.

7. The glass surface papering system of claim 1, wherein, The glass surface paper laying system further comprises: a tray detection device, which is used for detecting the placement of the second tray in the second tray group and generating a prompt signal when the second tray is full; a prompt device, which is connected with the tray detection device and is used for prompting according to the prompt signal.

8. The glass surface papering system of claim 7, wherein, The tray detection device comprises at least one of a visual detection device, a laser detection device and a weight detection device.

9. The glass surface papering system of claim 7, wherein, The prompt device comprises at least one of a prompt lamp and a buzzer.

10. The glass surface papering system of claim 7, wherein, The glass surface paper laying system further comprises: a display device, which is connected with the tray detection device and is used for displaying the placement of the second tray in the second tray group.

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