Wallboard self-adaptive deviation rectifying conveyor

Abstract

The utility model is applicable to the technical field of wallboard conveying, and provides a wallboard self-adaptive deviation rectifying conveyor which comprises a rack, a conveying mechanism is mounted at the top end of the rack, a flow guide mechanism is mounted at one end, located above the conveying mechanism, of the rack, and a plurality of deviation rectifying mechanisms are mounted on one side, located on the flow guide mechanism, of the rack. The rack is provided with a plurality of groups of height limiting mechanisms above the transmission mechanism, and the rack is provided with auxiliary transmission mechanisms at two ends of the transmission mechanism; the flow guide mechanism is arranged, the flow guide mechanism is installed at the feeding end of the conveying belt and used for conducting flow guide on the wallboards conveyed on the conveying belt, it is guaranteed that the wallboards flow to the correct positions, and the two rows of deviation rectifying mechanisms are arranged on the two sides of the top end of the conveying mechanism and used for conducting deviation rectifying on the wallboards on the conveying mechanism; and it is guaranteed that the wallboards move in the center of the conveying mechanism all the time, collision damage caused by deviation of the wallboards is effectively avoided, and the conveying safety and quality stability of the wallboards are improved.

Description

Technical Field

[0001] This utility model relates to wall panel conveying, and in particular to a wall panel adaptive correction conveyor. Background Technology

[0002] The advantages of wall panels include multiple benefits such as environmental friendliness, thermal insulation, sound insulation, humidity regulation, and fire resistance, making them a new type of energy-saving wall material. Its inner layer contains a rationally arranged layer of heat-insulating and sound-absorbing inorganic foam profiles or other insulation materials, resulting in superior overall performance. Furthermore, lightweight wall panels have a wide range of applications, including non-load-bearing interior partitions in industrial and civil buildings, as well as partitions and interior decoration in public and commercial buildings. With the increasing demand for innovation in the construction market, construction is developing towards higher efficiency, speed, and quality. Prefabricated construction, as a new building form, improves construction efficiency, shortens the construction cycle, and plays a crucial role in controlling construction quality while ensuring orderly on-site construction management.

[0003] Existing wall panels are prone to positional deviation on conveyor lines. Due to the uneven shape, size, and weight distribution of the wall panels, they are easily affected by external forces or their own inherent factors when transported on traditional conveyor belts, causing them to deviate from the conveyor centerline. This can lead to collisions with the baffles at the edge of the conveyor line, resulting in damage to the wall panels or even safety accidents. Utility Model Content

[0004] This invention provides a wall panel adaptive correction conveyor, designed to solve the problem of wall panels easily shifting position on conveyor lines. Due to the uneven shape, size, and weight distribution of the wall panels, when conveyed on traditional conveyor belts, they are easily affected by external forces or their own inherent factors, causing them to deviate from the conveyor centerline. This can lead to collisions with the baffles at the edge of the conveyor line, resulting in damage to the wall panels and even safety accidents.

[0005] This utility model is implemented as follows: a wall panel adaptive correction conveyor includes a frame, a transmission mechanism is installed at the top of the frame, a flow guiding mechanism is installed at one end of the frame above the transmission mechanism, several sets of correction mechanisms are installed on one side of the frame near the flow guiding mechanism, several sets of height limiting mechanisms are provided above the frame above the transmission mechanism, and auxiliary transmission mechanisms are provided at both ends of the frame near the transmission mechanism.

[0006] Preferably, the transmission mechanism includes: a drive roller, the two ends of which are mounted on one end of the frame via bearings, a passive roller mounted on the other end of the frame away from the drive roller via bearings, a conveyor belt drivingly connected to the drive roller and the passive roller, and a conveyor motor mounted on the bottom of the frame near the drive roller, the conveyor motor being drivingly connected to the drive roller via a belt.

[0007] The advantage of adopting the above-mentioned further solution is that it facilitates the movement of the wall panels on the conveyor belt.

[0008] Preferably, the flow guiding mechanism is provided in two sets, which are symmetrically installed on both sides of the top of the frame. The flow guiding mechanism includes: a flow guiding plate, one end of which is rotatably connected to the frame via a rotating shaft, and an arc-shaped plate above the other end of the flow guiding plate. The arc-shaped plate is fixedly connected to the frame, and an arc-shaped groove is formed on the arc-shaped plate. A rotating rod is fixedly connected to the flow guiding plate within the arc-shaped groove, and a limit nut is provided on the rotating rod. The curvature of the arc-shaped groove is adapted to the rotation curvature of the rotating rod.

[0009] The beneficial effect of adopting the above-mentioned further solution is that it guides the wall panels conveyed on the conveyor belt, ensuring that the wall panels flow to the correct position.

[0010] Preferably, several sets of the correction mechanisms are symmetrically spaced on both sides of the top of the transmission mechanism. The correction mechanism includes: an electric push rod fixedly installed on the frame, the output end of the electric push rod penetrating through the side wall of the frame, and a correction plate fixedly connected to the output end of the electric push rod.

[0011] The beneficial effects of adopting the above-mentioned further solution are: to correct the wall panel on the transmission mechanism, ensuring that the wall panel always moves in the center position of the transmission mechanism, effectively avoiding collision damage caused by the wall panel offset, and improving the safety and quality stability of the wall panel conveying.

[0012] Preferably, the height limiting mechanism includes a gantry frame, which is mounted on the frame above the transmission mechanism. A lifting cylinder is installed at the top of the gantry frame, and the output end of the lifting cylinder is fixedly connected to the height limiting plate. A guide column is fixedly connected to both ends of the height limiting plate, and the upper ends of the guide columns pass through the gantry frame and are slidably connected to the gantry frame.

[0013] The beneficial effects of adopting the above-mentioned further solution are: it prevents the stacked upper wall panels from moving forward, and after the stacked wall panels separate, they continue to move with the conveyor belt, thereby improving the safety and quality stability of the wall panel conveying.

[0014] Preferably, several sets of the correction mechanism and height limiting mechanism are arranged in a staggered manner.

[0015] The beneficial effects of adopting the above-mentioned further solutions are: ensuring that the operation of the two mechanisms does not interfere with each other and ensuring the stable operation of the equipment.

[0016] Preferably, the auxiliary transmission mechanism includes: a mounting plate, which is fixedly connected to the frame, and a plurality of transmission rollers are rotatably connected to the mounting plate.

[0017] The beneficial effect of adopting the above-mentioned further solution is that it facilitates the stable conveying of wall panel materials.

[0018] Compared with the prior art, the beneficial effects of this utility model are as follows: The wall panel adaptive correction conveyor of this utility model is equipped with a transmission mechanism for driving the wall panel to move and transport. It is equipped with a flow guiding mechanism installed at the feed end of the conveyor belt to guide the wall panel being transported on the conveyor belt and ensure that the wall panel flows to the correct position. By setting two rows of correction mechanisms on both sides of the top of the transmission mechanism, it is used to correct the wall panel on the transmission mechanism to ensure that the wall panel always moves in the center position of the transmission mechanism, effectively avoiding collision damage caused by wall panel deviation, and improving the safety and quality stability of wall panel transportation. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the structure of this utility model;

[0020] Figure 2 for Figure 1 A schematic diagram of the side view structure;

[0021] Figure 3 for Figure 2 Enlarged schematic diagram of the structure at point A in the middle.

[0022] In the diagram: 1. Frame; 2. Transmission mechanism; 21. Driven roller; 22. Passive roller; 23. Conveyor belt; 24. Conveyor motor; 3. Guide mechanism; 31. Guide plate; 32. Arc plate; 33. Rotating rod; 34. Limit nut; 4. Correction mechanism; 41. Electric push rod; 42. Correction plate; 5. Height limit mechanism; 51. Gantry frame; 52. Lifting cylinder; 53. Height limit plate; 54. Guide column; 6. Auxiliary transmission mechanism; 61. Mounting plate; 62. Transmission roller. Detailed Implementation

[0023] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.

[0024] Please see Figure 1-3 This utility model provides a technical solution for a wall panel adaptive correction conveyor: a wall panel adaptive correction conveyor includes a frame 1, a transmission mechanism 2 installed at the top of the frame 1, a flow guiding mechanism 3 installed at one end of the frame 1 above the transmission mechanism 2, several sets of correction mechanisms 4 installed on one side of the frame 1 above the flow guiding mechanism 3, several sets of height limiting mechanisms 5 set above the frame 1 above the transmission mechanism 2, and auxiliary transmission mechanisms 6 set at both ends of the frame 1 above the transmission mechanism 2.

[0025] In this embodiment, a transmission mechanism 2 is provided to drive the wall panels to move and transport. A flow guiding mechanism 3 is provided and installed at the feed end of the conveyor belt 2 to guide the wall panels conveyed on the conveyor belt and ensure that the wall panels flow to the correct position. Two rows of correction mechanisms 4 are provided on both sides of the top of the transmission mechanism 2 to correct the wall panels on the transmission mechanism 2, ensuring that the wall panels always move in the center position of the transmission mechanism 2, effectively avoiding collision damage caused by wall panel deviation, and improving the safety and quality stability of wall panel conveying. A height limiting mechanism 5 is provided to limit the height of the wall panels on the transmission mechanism 2. When the conveying speed of the wall panels is too fast or the size difference between the front and rear wall panels is large, the rear wall panel is easy to catch up with the front wall panel and stack with it. This will not only damage the wall panel, but may also affect the normal operation of the entire production line and even cause safety accidents. An auxiliary transmission mechanism 6 is provided to facilitate the stable conveying of wall panels in and out.

[0026] Furthermore, the transmission mechanism 2 includes: a drive roller 21, the two ends of which are mounted on one end of the frame 1 via bearings, and a passive roller 22 mounted on the other end of the frame 1 away from the drive roller 21 via bearings. A conveyor belt 23 is connected to the drive roller 21 and the passive roller 22 via a drive belt. A conveyor motor 24 is mounted on the bottom of the frame 1 near the drive roller 21, and the conveyor motor 24 is connected to the drive roller 21 via a belt.

[0027] In this embodiment, a transmission mechanism 2 is provided to drive the wall panel to move and transport. The transmission mechanism 2 includes an active roller 21. An active roller 21 and a passive roller 22 are installed at both ends of the frame 1. The two ends of the active roller 21 and the passive roller 22 are rotatably connected to the frame 1 by bearings. By driving the conveyor motor 24, the active roller 21 is driven to rotate by the belt, thereby driving the conveyor belt 23 through the passive roller 22, thus facilitating the movement of the wall panel on the conveyor belt 23.

[0028] Typically, there are two sets of flow guiding mechanisms 3, which are symmetrically installed on both sides of the top of the frame 1. The flow guiding mechanism 3 includes a flow guiding plate 31. One end of the flow guiding plate 31 is rotatably connected to the frame 1 through a rotating shaft. An arc-shaped plate 32 is provided above the other end of the flow guiding plate 31. The arc-shaped plate 32 is fixedly connected to the frame 1. An arc-shaped groove is provided on the arc-shaped plate 32. A rotating rod 33 is fixedly connected to the flow guiding plate 31 within the arc-shaped groove. A limit nut 34 is provided on the rotating rod 33. The curvature of the arc-shaped groove is adapted to the rotation curvature of the rotating rod 33.

[0029] In this embodiment, a flow guiding mechanism 3 is installed at the feed end of the conveyor belt 2 to guide the wall panels conveyed on the conveyor belt, ensuring that the wall panels flow to the correct position. The flow guiding mechanism 3 includes a flow guiding plate 31 and an arc plate 32. One end of the flow guiding plate 31 is rotatably connected to the side wall of the frame 1. The center of the arc groove on the arc plate 32 is located at the pivot, ensuring that the rotating rod 33 can slide inside the arc groove. The operator can adjust the inclination of the flow guiding plate 31 by moving the rotating rod 33 within the arc groove on the arc plate 32. With the cooperation of two sets of flow guiding mechanisms 3, the wall panels are guided, making it convenient to guide and convey wall panels of different sizes to the center of the conveyor belt 23.

[0030] Specifically, several sets of correction mechanisms 4 are symmetrically spaced on both sides of the top of the transmission mechanism 2. The correction mechanism 4 includes: an electric push rod 41 fixedly installed on the frame 1, the output end of the electric push rod 41 penetrating through the side wall of the frame 1, and a correction plate 42 fixedly connected to the output end of the electric push rod 41.

[0031] In this embodiment, two rows of correction mechanisms 4 are provided on both sides of the top of the transmission mechanism 2 to correct the wall panels on the transmission mechanism 2, ensuring that the wall panels always move in the center position of the transmission mechanism 2, effectively avoiding collision damage caused by the wall panels due to deviation, and improving the safety and quality stability of the wall panel conveying. The correction mechanism 4 includes an electric push rod 41 and a correction plate 42. The electric push rod 41 drives the correction plate 42 to move, pushing the wall panels on the conveyor belt 23 to ensure that the wall panels move in the center position of the transmission mechanism 2. The pushing surface of the correction plate 42 can be provided with a wear-resistant, low-friction coefficient pad to reduce wear on the wall panels.

[0032] In addition, the height limiting mechanism 5 includes a gantry 51, which is mounted on the frame 1 above the transmission mechanism 2. A lifting cylinder 52 is installed at the top of the gantry 51. The output end of the lifting cylinder 52 is fixedly connected to the height limiting plate 53. A guide post 54 is fixedly connected to both ends of the height limiting plate 53. The upper ends of the guide posts 54 penetrate the gantry 51 and are slidably connected to the gantry 51.

[0033] In this embodiment, a height limiting mechanism 5 is set to limit the height of the wall panels on the conveying mechanism 2. When the conveying speed of the wall panels is too fast or the size difference between the front and rear wall panels is large, the rear wall panel is likely to catch up with the front wall panel and stack with it. This will not only damage the wall panels, but may also affect the normal operation of the entire production line and even cause safety accidents. The height limiting mechanism 5 prevents the wall panels from stacking during conveying. The height limiting mechanism 5 includes a gantry frame 51. A lifting cylinder 52 is installed at the center of the gantry frame 51. By driving the lifting cylinder 52, the height limiting plate 53 is lowered, blocking the stacked upper wall panels from continuing to move forward. After the stacked wall panels are separated, they continue to move with the conveyor belt 23, improving the safety and quality stability of the wall panel conveying. The guide columns 54 at both ends ensure that the height limiting plate 53 is raised and lowered smoothly.

[0034] In addition, several sets of correction mechanisms 4 and height restriction mechanisms 5 are set up in a staggered manner.

[0035] In this embodiment, the misalignment of the correction mechanism 4 and the height limiting mechanism 5 ensures that the two mechanisms do not interfere with each other and that the equipment operates smoothly.

[0036] It should be noted that the auxiliary transmission mechanism 6 includes: a mounting plate 61, which is fixedly connected to the frame 1, and several sets of transmission rollers 62 are rotatably connected to the mounting plate 61.

[0037] In this embodiment, by providing auxiliary transmission mechanisms 6 at both ends of the transmission mechanism 2, the stable conveying of wall panel material is facilitated. The auxiliary transmission mechanism 6 includes a mounting plate 61 and a transmission roller 62. The transmission roller 62 supports one end of the wall panel to ensure the stability of the material entering and exiting the conveyor belt.

[0038] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A wallboard self-adapting deviation correction conveyor, characterized by: The utility model provides a kind of paperboard conveying device, including rack (1), the top end of the rack (1) is equipped with transmission mechanism (2), the upper end of the rack (1) is equipped with guide mechanism (3) in transmission mechanism (2), the side of the rack (1) is equipped with several groups of rectification mechanism (4) in guide mechanism (3), the upper of the rack (1) is equipped with several groups of height limiting mechanism (5) in transmission mechanism (2), the both ends of the rack (1) are equipped with auxiliary transmission mechanism (6) in transmission mechanism (2).

2. The self-adapting deviation correcting conveyor for wallboard according to claim 1, wherein: The transmission mechanism (2) includes: driving roller (21), the both ends of the driving roller (21) are installed in one end of rack (1) by bearing, the other end of the rack (1) is installed with passive roller (22) by bearing away from driving roller (21), driving roller (21) and passive roller (22) are driven connection with conveying belt (23), the bottom of the rack (1) is installed with conveying motor (24) close to driving roller (21), conveying motor (24) is driven connection with driving roller (21) by belt.

3. The self-adapting deviation correcting conveyor for wallboard according to claim 1, wherein: The guide mechanism (3) is provided with two groups, and the two groups of guide mechanism (3) are symmetrically installed on the top of the rack (1) on both sides, the guide mechanism (3) includes: guide plate (31), one end of the guide plate (31) is rotatably connected with the rack (1) by a pivot, the other end of the guide plate (31) is provided with an arc plate (32) above, the arc plate (32) is fixedly connected to the rack (1), the arc plate (32) is provided with an arc slot, the guide plate (31) is fixedly connected with a rotating rod (33) in the arc slot, the rotating rod (33) is provided with a limiting nut (34), and the arc of the arc slot is matched with the rotating arc of the rotating rod (33).

4. The self-adapting deviation correcting conveyor for wallboard according to claim 1, wherein: Several groups of the rectification mechanism (4) are symmetrically and interval installed on the top of the transmission mechanism (2) on both sides, the rectification mechanism (4) includes: an electric push rod (41) is fixedly installed on the rack (1), the output end of the electric push rod (41) penetrates the side wall of the rack (1), and the output end of the electric push rod (41) is fixedly connected with a rectification plate (42).

5. The self-adjusting deviation correcting conveyor for wallboard according to claim 1, wherein: The height limiting mechanism (5) includes a portal frame (51), the portal frame (51) is erected on the rack (1) above the transmission mechanism (2), the top of the portal frame (51) is provided with a lifting cylinder (52), the output end of the lifting cylinder (52) is fixedly connected with a height limiting plate (53), the both ends of the height limiting plate (53) are fixedly connected with a guide column (54), and the guide column (54) penetrates the portal frame (51) at the upper end and is slidably connected with the portal frame (51).

6. The self-levelling conveyor of claim 1, wherein: Several groups of the rectification mechanism (4) and the height limiting mechanism (5) are sequentially and staggered arranged.

7. The self-adjusting deviation correcting conveyor for wallboard according to claim 1, wherein: The auxiliary transmission mechanism (6) includes: a mounting plate (61) is fixedly connected to the rack (1), and a plurality of groups of transmission rollers (62) are rotatably connected to the mounting plate (61).

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