Disc brake device provided with hydraulic tensioning assembly

Abstract

The utility model relates to the technical field of coal belt conveyors, in particular to a disc brake device with a hydraulic tensioning assembly. According to the technical scheme, the device comprises a bottom table, a box body, a positioning rod, a first bent pipe and a threaded disc, a second hydraulic pump is installed at the front end of the bottom table, a second pipeline is installed on the second hydraulic pump, an electric valve is installed on the second pipeline, a first hydraulic pump is installed at the rear end of the bottom table, a third pipeline is installed on the first hydraulic pump, and the third pipeline is connected with the second bent pipe in a sleeved mode. The bottom end of the second bent pipe is connected with a fifth pipeline in a sleeved mode, an energy accumulator is installed at the bottom end of the fifth pipeline, a fourth pipeline is installed at the bottom end of the energy accumulator, the bottom end of the fourth pipeline penetrates through the box body, and the fourth pipeline is connected with the first bent pipe in a sleeved mode. The pressure maintaining device has the advantages that the motor can automatically stop and maintain pressure after rated pressure, the tensioning force can be automatically adjusted according to the operation requirement of the belt conveyor, stable operation of the belt conveyor is ensured, pressure maintaining is achieved through the energy accumulator, and the reliability and stability of equipment are improved.

Description

Technical Field

[0001] This utility model relates to the field of coal conveyor belt technology, specifically to a disc brake device equipped with a hydraulic tensioning component. Background Technology

[0002] A coal belt conveyor is a device used in industrial applications to transport coal or other materials from one location to another. It typically consists of a conveyor belt, drive unit, support structure, conveyor rollers, and other components. This type of equipment can efficiently transport large quantities of coal or other materials.

[0003] In coal mining and transportation, belt conveyors serve as crucial equipment connecting underground and surface operations, and their safe and efficient operation is essential for ensuring coal mine production. Currently, belt conveyor systems suffer from safety hazards and outdated technology. The original equipment's disc brake hydraulic station lacks the function of automatically stopping the motor to maintain pressure after the pump station reaches its rated pressure, resulting in low safety performance and outdated technology. If the belt conveyor stops under heavy load and the backstop fails to brake effectively, reverse rotation of the belt is highly likely, posing a significant safety hazard. The hydraulic station motor operates continuously, leading to overheating and frequent malfunctions. Furthermore, the JH-20 return-column winch used for belt conveyor tensioning provides insufficient tension, failing to meet the rated speed requirements of the belt conveyor. Utility Model Content

[0004] The purpose of this utility model is to provide a disc brake device with a hydraulic tensioning component, which features an automatic motor shutdown and pressure-maintaining function after reaching rated pressure, achieving precise control of braking force, effectively preventing motor overheating and malfunctions. It can also automatically adjust the tension according to the belt conveyor's operating requirements, ensuring stable operation. Furthermore, it has a pressure protection function, automatically adjusting when the pressure exceeds upper or lower limits and maintaining pressure through an accumulator, improving the reliability and stability of the equipment. This solves the problems of the original disc brake hydraulic station lacking the automatic motor shutdown and pressure-maintaining function after the pump station reaches rated pressure, resulting in low safety performance and outdated technology; and the risk of belt conveyor reversal when the belt conveyor stops under heavy load and the backstop fails to brake effectively, posing a significant safety hazard. The hydraulic station motor is in a state of continuous operation, leading to frequent overheating and malfunctions. The JH-20 return-column winch used for belt conveyor tensioning has insufficient tension, failing to meet the rated speed operating requirements of the belt conveyor.

[0005] To achieve the above objectives, this utility model provides the following technical solution: A disc brake device with a hydraulic tensioning assembly, comprising a base, a housing, a positioning rod, a bend pipe 1, and a threaded disc. A hydraulic pump 2 is installed at the front end of the upper surface of the base, a pipe 2 is installed on one side of the hydraulic pump 2, an electric valve is installed on one side of the pipe 2, a pipe 1 is installed on one side of the electric valve, a hydraulic gauge is installed on the upper end of the outer wall of the pipe 1, a hydraulic pump 1 is installed at the rear end of the upper surface of the base, a pipe 3 is installed on one side of the hydraulic pump 1, a bend pipe 2 is sleeved on one side of the pipe 3, a pipe 5 is sleeved on the bottom end of one side of the bend pipe 2, an accumulator is installed at the bottom end of the pipe 5, a threaded groove is formed on the upper surface of the housing, a circular groove is formed at the bottom end of the inner wall of the threaded groove, the accumulator is inserted into the circular groove, a pipe 4 is installed at the bottom end of the accumulator, the bottom end of the pipe 4 penetrates the housing, and the pipe 4 is sleeved with the bend pipe.

[0006] Preferably, mounting plates are fixed at both the front and rear ends of the base platform, and positioning holes are formed on the upper surface of the mounting plates, with the bottom end of the positioning rod passing through the positioning holes. The bottom end of the positioning rod passing through the positioning holes facilitates the overall installation of the device.

[0007] Preferably, one side of the pipe is connected to a disc brake. Connecting the pipe to the disc brake allows hydraulic pressure to be supplied to the disc brake.

[0008] Preferably, the threaded disc extends into the threaded groove and is threadedly connected, and handles are fixed at both ends of the upper surface of the threaded disc. By extending the threaded disc into the threaded groove and being threadedly connected, the threaded disc can confine the accumulator, facilitating the installation and removal of the accumulator, and the handles facilitate the rotation of the threaded disc.

[0009] Preferably, the upper surface of the threaded disc has a second circular hole, through which the top end of pipe five passes. The second circular hole facilitates the passage of the top end of pipe five, making it convenient to connect pipe five and bend two.

[0010] Preferably, a circular hole is provided on the lower surface of the housing, through which the bottom end of the fourth pipe for mounting the accumulator passes. The circular hole facilitates the passage of the bottom end of the fourth pipe, making it convenient to connect the fourth pipe to the first bend.

[0011] Preferably, four pillars arranged in a rectangular array are fixed to the lower surface of the box. The four pillars support the box, making it stable.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0013] This utility model features a hydraulic pump with a second pipe installed on one side, an electric valve installed on the other side, and a first pipe installed on the other side. A hydraulic gauge is installed on the upper end of the outer wall of the first pipe. The hydraulic pump is installed on the rear end of the upper surface of the base platform. A third pipe is installed on one side of the first hydraulic pump. A second bend is sleeved on one side of the third pipe. A fifth pipe is sleeved on the bottom end of the second bend. An accumulator is installed at the bottom end of the fifth pipe. A threaded groove is formed on the upper surface of the housing, and a circular groove is formed at the bottom end of the inner wall of the threaded groove. The accumulator is inserted into the circular groove. A fourth pipe is installed at the bottom end of the accumulator, and the bottom end of the fourth pipe passes through the housing. The fourth pipe is sleeved with the bend. When a belt conveyor is used to transport coal in a mine, a tensioning device and a disc brake are installed on the belt conveyor. The tensioning device is connected to the first bend, and the disc brake is connected to the first pipe. After reaching the rated pressure, the motor automatically stops to maintain pressure, achieving precise control of the braking force and effectively preventing motor overheating and failure. At the same time, it can automatically adjust the tension according to the operating requirements of the belt conveyor to ensure stable operation. It also has a pressure protection function, which can automatically adjust when the pressure exceeds the upper or lower limit, and achieve pressure maintenance through an accumulator, thereby improving the reliability and stability of the equipment. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the main structure of this utility model;

[0015] Figure 2 This is a schematic cross-sectional view of the base structure of this utility model;

[0016] Figure 3 This is a schematic diagram of the main structure of the hydraulic pump of this utility model;

[0017] Figure 4 This is a schematic diagram of the main structure of the hydraulic pump of this utility model;

[0018] Figure 5 This is a schematic cross-sectional view of the box structure of this utility model;

[0019] Figure 6 For the present utility model Figure 5 An enlarged structural diagram.

[0020] In the diagram: 1. Mounting plate; 2. Base platform; 3. Housing; 4. Hydraulic pump one; 5. Hydraulic pump two; 6. Positioning rod; 7. Positioning hole; 8. Electric valve; 9. Pipe one; 10. Hydraulic gauge; 11. Pipe two; 12. Pipe three; 13. Bend one; 14. Pipe four; 15. Circular groove; 16. Accumulator; 17. Threaded groove; 18. Bend two; 19. Circular hole one; 20. Threaded disc; 21. Pipe five; 22. Handle; 23. Circular hole two. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figures 1 to 6 This utility model provides an embodiment of a disc brake device with a hydraulic tensioning component, comprising a base 2, a housing 3, a positioning rod 6, a bend 13, and a threaded disc 20. A hydraulic pump 5 is installed at the front end of the upper surface of the base 2. Mounting plates 1 are fixed at the front and rear ends of the base 2, respectively. A positioning hole 7 is provided on the upper surface of the mounting plate 1. The bottom end of the positioning rod 6 passes through the positioning hole 7, which facilitates the overall installation of the device. A pipe 11 is installed on one side of the hydraulic pump 5. An electric valve 8 is installed on one side of the pipe 11. A pipe 9 is installed on one side of the electric valve 8. A hydraulic gauge 10 is installed on the upper end of the outer wall of the pipe 9. One side of the pipe 9 is connected to a disc brake, which allows hydraulic pressure to be supplied to the disc brake.

[0023] A hydraulic pump 4 is installed at the rear end of the upper surface of the base 2. A pipe 12 is installed on one side of the hydraulic pump 4. A bend 18 is sleeved on one side of the pipe 12. A pipe 21 is sleeved at the bottom end of one side of the bend 18. An accumulator 16 is installed at the bottom end of the pipe 21. A threaded groove 17 is opened on the upper surface of the housing 3. Four pillars arranged in a rectangular array are fixed on the lower surface of the housing 3. The four pillars can support the housing 3 and make the housing 3 stable. A circular groove 15 is opened at the bottom end of the inner wall of the threaded groove 17. A threaded disc 20 extends into the threaded groove 17 and is threaded. A handle 22 is fixed at the front and rear ends of the upper surface of the threaded disc 20. A circular hole 23 is opened on the upper surface of the threaded disc 20. The top end of the pipe 21 passes through the circular hole 23. The threaded disc 20 extends into the threaded groove 17 and is threadedly connected, so that the threaded disc 20 can limit the accumulator 16, making it easy to install and remove the accumulator 16. The handle 22 makes it easy to rotate the threaded disc 20. The top of the pipe 21 can pass through the second round hole 23, which facilitates the connection between the pipe 21 and the second bend 18. The accumulator 16 is inserted into the round groove 15. The bottom of the accumulator 16 is equipped with a pipe 14, which passes through the box 3. The bottom surface of the box 3 is provided with a first round hole 19, through which the bottom of the pipe 14 installed in the accumulator 16 passes through the first round hole 19. The first round hole 19 facilitates the connection between the bottom of the pipe 14 and the first bend 13. The pipe 14 and the first bend 13 are sleeved together.

[0024] When belt conveyors are used for coal transportation, a tensioning device and a disc brake are installed on the conveyor. The tensioning device is connected to bend 13 and is hydraulically tensioned. It can automatically adjust the tension according to the operating requirements of the conveyor, ensuring stable operation. It also has a pressure protection function, automatically adjusting when the pressure exceeds the upper or lower limits and maintaining pressure through accumulator 16, improving the reliability and stability of the equipment. The disc brake is connected to pipe 9 for precise control of the braking force. High-pressure oil generated by hydraulic pump 5 pushes the brake head into close contact with the brake disc, generating braking force. Simultaneously, the brake is equipped with a pressure sensor and intelligent control system, which can monitor the braking pressure in real time and automatically adjust it as needed, ensuring the braking force is always at its optimal level. Furthermore, it has a self-diagnostic function, providing timely alarms and maintenance suggestions in case of malfunctions, improving equipment reliability and maintenance efficiency. The automatic motor shutdown and pressure maintenance function after reaching the rated pressure achieves precise control of the braking force, effectively preventing motor overheating and malfunctions. It can also automatically adjust the tension according to the operating requirements of the conveyor, ensuring stable operation. It also has a pressure protection function, which can automatically adjust when the pressure exceeds the upper or lower limit, and achieve pressure maintenance through the accumulator 16, thereby improving the reliability and stability of the equipment.

[0025] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A disc brake device provided with a hydraulic tensioning assembly, comprising a base (2), a housing (3), a positioning rod (6), a bent pipe I (13) and a threaded disc (20), characterized in that: The upper surface of the bottom stand (2) is provided with a hydraulic pump two (5) at the front end, one side of the hydraulic pump two (5) is provided with a pipeline two (11), one side of the pipeline two (11) is provided with an electric valve (8), one side of the electric valve (8) is provided with a pipeline one (9), the outer wall of the pipeline one (9) is provided with a hydraulic gauge (10) at the upper end, the upper surface of the bottom stand (2) is provided with a hydraulic pump one (4) at the rear end, one side of the hydraulic pump one (4) is provided with a pipeline three (12), one side of the pipeline three (12) is sleeved with a bend pipe two (18), one side of the bottom end of the bend pipe two (18) is sleeved with a pipeline five (21), the bottom end of the pipeline five (21) is provided with an accumulator (16), the upper surface of the box body (3) is provided with a threaded groove (17), the inner wall of the threaded groove (17) is provided with a circular groove (15) at the bottom end, the accumulator (16) is inserted into the circular groove (15), the bottom end of the accumulator (16) is provided with a pipeline four (14), the pipeline four (14) penetrates the box body (3) at the bottom end, and the pipeline four (14) is sleeved with a bend pipe one (13).

2. A disc brake device provided with a hydraulic tensioning assembly according to claim 1, characterized in that: The bottom stand (2) is fixed with mounting plates (1) at the front and rear ends, respectively, the upper surface of the mounting plate (1) is provided with a positioning hole (7), and the bottom end of the positioning rod (6) penetrates the positioning hole (7).

3. A disc brake device provided with a hydraulic tensioning assembly according to claim 1, characterized in that: One side of the pipeline one (9) is connected with a disc brake.

4. A disc brake device provided with a hydraulic tensioning assembly according to claim 1, characterized in that: The threaded disc (20) is inserted into the threaded groove (17) and is threadedly connected, the upper surface of the threaded disc (20) is fixed with handles (22) at the front and rear ends, respectively.

5. A disc brake device provided with a hydraulic tensioning assembly according to claim 4, characterized in that: The upper surface of the threaded disc (20) is provided with a circular hole two (23), and the top end of the pipeline five (21) penetrates the circular hole two (23).

6. A disc brake device provided with a hydraulic tensioning assembly according to claim 1, characterized in that: The lower surface of the box body (3) is provided with a circular hole one (19), and the bottom end of the pipeline four (14) provided with the accumulator (16) penetrates the circular hole one (19).

7. A disc brake device provided with a hydraulic tensioning assembly according to claim 1, characterized in that: The lower surface of the box body (3) is fixed with four supports in a rectangular array.

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