Stator assembling equipment

Abstract

The utility model provides stator assembling equipment, belongs to the technical field of stator processing, mainly aims at the problem that the existing stator assembling equipment is low in stator assembling precision, and adopts the technical scheme that the stator assembling equipment comprises a main frame, a feeding mechanism is arranged on one side of the main frame, and a discharging mechanism is arranged on the other side of the main frame; one side of the feeding mechanism is provided with two sets of double-hand starting buttons, one sides of the two sets of double-hand starting buttons are provided with the same set of tensioning rotating positioning mechanism, one end of the tensioning rotating positioning mechanism is provided with a servo electric screwdriver mechanism, one end of the servo electric screwdriver mechanism is provided with a servo electric screwdriver XZ shaft, and one end of the servo electric screwdriver XZ shaft is provided with a discharging swing XZ shaft mechanism. A mechanical clamping mechanism is arranged between the tensioning, rotating and positioning mechanism and the discharging mechanism; a user can start the tensioning, rotating and positioning mechanism through the two-hand starting button to tension and position the stator and automatically rotate to align a screw hole station, and screws are locked through the servo electric screwdriver structure, so that the stator assembling precision is improved.

Description

Technical Field

[0001] This utility model belongs to the field of stator processing technology, and more specifically, it relates to a stator assembly equipment. Background Technology

[0002] Electric motors are important power conversion devices. Their widespread application has not only promoted the development of industrial automation but also made positive contributions to energy conservation and environmental protection. Among the many components of an electric motor, the stator is a key structure, and its manufacturing process and assembly quality directly affect the overall performance of the motor. The stator is the stationary part of the motor, mainly composed of the stator core and stator windings. The stator core is an electromagnet core, and the windings are formed by the reasonable arrangement of wires on the core to create an electromagnetic induction field. The stator assembly process includes installing the windings on the core and taking certain fixing measures to ensure that the stator can work stably and reliably. However, traditional stator assembly equipment often has low assembly accuracy. Utility Model Content

[0003] To address the aforementioned technical problems, this utility model provides a stator assembly device to solve the problem that traditional stator assembly devices often have low stator assembly accuracy in the prior art.

[0004] The purpose and effect of this utility model of a stator assembly equipment are achieved by the following specific technical means:

[0005] A stator assembly device includes a main frame, a feeding mechanism on one side of the main frame, and a discharging mechanism on the other side of the main frame. Two sets of two-hand start buttons are provided on one side of the feeding mechanism, and a common tensioning rotary positioning mechanism is provided on one side of both sets of two-hand start buttons. A servo electric screwdriver mechanism is provided at one end of the tensioning rotary positioning mechanism, a servo electric screwdriver XZ axis is provided at one end of the servo electric screwdriver XZ axis, and a discharge swing XZ axis mechanism is provided at one end of the servo electric screwdriver XZ axis. A mechanical clamping mechanism is provided between the tensioning rotary positioning mechanism and the discharging mechanism.

[0006] As a further embodiment of this utility model, the top of the feeding mechanism is provided with a feeding positioning mold, and a feeding waiting mechanism is provided on one side of the feeding positioning mold. The feeding waiting mechanism is connected to the feeding mechanism, and a feeding operation mechanism is provided between the feeding waiting mechanism and the feeding positioning mold. The top of the unloading mechanism is provided with an unloading mechanism module, and the bottom of the mechanical clamping mechanism is provided with an unloading waiting mechanism.

[0007] As a further embodiment of this utility model, the unloading mechanism module includes an unloading positioning mold and a product unloading shaft mechanism. The unloading positioning mold is disposed on the unloading mechanism, and the product unloading shaft mechanism is disposed on one side of the unloading positioning mold.

[0008] As a further embodiment of this utility model, the bottom of the feeding mechanism is provided with a feeding frame, the bottom of the feeding frame is provided with a discharging frame, both the discharging frame and the feeding frame are connected to the main frame on one side, both the top of the discharging frame and the feeding frame are provided with protective covers, the top of the feeding frame is provided with a feeding button, and the top of the discharging frame is provided with a discharging button.

[0009] As a further embodiment of this utility model, the tensioning rotation positioning mechanism includes a conversion tensioning module, a conversion tensioning rod, and a conversion positioning mold. The conversion positioning mold is disposed on the top of the main frame, the conversion tensioning module is disposed on the top of the conversion positioning mold, and the conversion tensioning rod is disposed inside the conversion tensioning module.

[0010] As a further embodiment of this utility model, a protective cover is provided on the top of the main frame, a protective light grid is provided between the protective cover and the main frame, and a three-color light is provided on the top of the protective cover.

[0011] As a further embodiment of this utility model, the bottom of the discharge pendulum XZ axis mechanism is connected to the main frame, and the servo electric screwdriver mechanism is connected to the servo electric screwdriver XZ axis.

[0012] As a further embodiment of this utility model, a data display is provided on the top of the main frame.

[0013] Compared with the prior art, the present invention has the following beneficial effects:

[0014] 1. The user can place the pre-screwed stator into the feeding mechanism, which will then transfer the stator to be assembled. The mechanical clamping mechanism will clamp the stator into the tensioning rotary positioning mechanism. The user will then manually align and position the product positioning hole with the hole on the tensioning rotary positioning mechanism. After that, the user will start the tensioning rotary positioning mechanism by pressing the two start buttons to tension the stator and automatically rotate it to align the screw hole position. The servo electric screwdriver mechanism will then tighten the screws with the cooperation of the servo electric screwdriver XZ axis, thereby improving the accuracy of stator assembly. After the screws are tightened, the mechanical clamping mechanism will clamp the stator to the unloading waiting mechanism. The unloading mechanism will then unload and transfer the stator to the unloading point of the unloading mechanism, where the user can then remove the assembled stator.

[0015] 2. By setting up two-hand start buttons, users need to press both sets of two-hand start buttons simultaneously when starting the tensioning rotation positioning mechanism in the device. This prevents users from accidentally touching the buttons and causing injury, thus improving safety. Attached Figure Description

[0016] Figure 1This is a schematic diagram of the structure of a stator assembly equipment according to the present invention;

[0017] Figure 2 This is a front view of a stator assembly device according to the present invention;

[0018] Figure 3 This is a schematic diagram of the structure of a two-hand start button in a stator assembly device according to this utility model;

[0019] Figure 4 This is a schematic diagram of the tensioning rotation positioning mechanism in a stator assembly equipment according to the present invention.

[0020] In the diagram, the correspondence between component names and drawing numbers is as follows:

[0021] 100. Main frame; 101. Two-hand start button; 102. Unloading frame; 103. Unloading mechanism; 104. Protective light curtain; 105. Unloading mechanism module; 106. Discharge positioning mold; 107. Product discharge shaft mechanism; 108. Unloading button; 109. Protective cover; 110. Unloading waiting mechanism; 111. Mechanical clamping mechanism; 112. Tensioning rotation positioning mechanism; 1121. Tensioning conversion module; 122. Conversion tension rod; 1123. Conversion positioning mold; 113. Servo electric screwdriver mechanism; 114. Three-color light; 115. Discharge swing XZ axis mechanism; 116. Servo electric screwdriver XZ axis; 117. Feeding and waiting mechanism; 118. Feeding and running mechanism; 119. Loading positioning mold; 120. Loading mechanism; 121. Loading frame; 122. Loading button; 123. Data display; 124. Protective cover. Detailed Implementation

[0022] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model.

[0023] Example:

[0024] As attached Figure 1 To be continued Figure 4 As shown:

[0025] This utility model provides a stator assembly device, including a main frame 100. A feeding mechanism 120 is provided on one side of the main frame 100 for transferring the stator. A unloading mechanism 103 is provided on the other side of the main frame 100 for unloading the stator. Two sets of two-hand start buttons 101 are provided on one side of the feeding mechanism 120. When the user needs to activate the tensioning rotary positioning mechanism 112, both sets of start buttons 101 must be pressed simultaneously to activate the tensioning rotary positioning mechanism 112. This prevents accidental activation of the tensioning rotary positioning mechanism 112 during assembly operations, thus improving safety. The same set of tensioning rotary positioning mechanism 112 is provided on the same side of the two sets of start buttons 101. The tensioning rotary positioning mechanism 112 can tension the stator and automatically rotate to align the screw holes. A servo electric screwdriver mechanism 113 is provided at one end of the tensioning rotary positioning mechanism 112. The servo electric screwdriver mechanism 113 can tighten screws. A servo electric screwdriver XZ axis 116 is provided at one end of the servo electric screwdriver mechanism 113. The servo electric screwdriver XZ axis 116 can drive the servo electric screwdriver mechanism 113 to move horizontally. A discharge pendulum XZ axis mechanism 115 is provided at one end of the servo electric screwdriver XZ axis 116. A mechanical clamping mechanism 111 is provided between the tensioning rotary positioning mechanism 112 and the unloading mechanism 103. The mechanical clamping mechanism 111 can move on the discharge pendulum XZ axis mechanism 115. The mechanical clamping mechanism 111 can transfer the stator in the loading mechanism 120 to the tensioning rotary positioning mechanism 112, or clamp the assembled stator from the tensioning rotary positioning mechanism 112 and transfer it to the unloading waiting mechanism 110. Then, the stator can be transferred to the unloading position by the unloading mechanism 103, and the user can take away the assembled stator.

[0026] The feeding mechanism 120 has a feeding positioning mold 119 on its top, and a feeding waiting mechanism 117 on one side of the feeding positioning mold 119. The feeding waiting mechanism 117 is connected to the feeding mechanism 120, and a feeding operation mechanism 118 is provided between the feeding waiting mechanism 117 and the feeding positioning mold 119. The unloading mechanism 103 has an unloading mechanism module 105 on its top, and an unloading waiting mechanism 110 at the bottom of the mechanical clamping mechanism 111. The unloading mechanism module 105 includes an unloading positioning mold 106 and a product unloading shaft mechanism 107 for unloading. The positioning mold 106 is mounted on the unloading mechanism 103. A product unloading shaft mechanism 107 is provided on one side of the unloading positioning mold 106. An unloading frame 121 is provided at the bottom of the loading mechanism 120. An unloading frame 102 is provided at the bottom of the unloading frame 121. Both the unloading frame 102 and the loading frame 121 are connected to the main frame 100 on one side. A protective cover 109 is provided on the top of both the unloading frame 102 and the loading frame 121. An unloading button 122 is provided on the top of the loading frame 121, and an unloading button 108 is provided on the top of the unloading frame 102.

[0027] The user can place the pre-screwed stator into the feeding mechanism 120, which will transfer the stator to be assembled. The mechanical clamping mechanism 111 will clamp the stator into the tensioning rotary positioning mechanism 112. Then, the user can manually align and position the product positioning hole with the hole on the tensioning rotary positioning mechanism 112. The user can then start the tensioning rotary positioning mechanism 112 by pressing the two-hand start button 101 to tension the stator and automatically rotate it to align the screw hole position. The screws will be tightened by the cooperation of the servo electric screwdriver mechanism 113 and the servo electric screwdriver XZ axis 116, thereby improving the accuracy of stator assembly. After the screws are tightened, the mechanical clamping mechanism 111 will clamp the stator into the unloading waiting mechanism 110, and the unloading mechanism 103 will unload the stator.

[0028] Please refer to the example shown below. Figures 2 to 4 As shown, the bottom of the discharge pendulum XZ axis mechanism 115 is connected to the main frame 100, and the servo electric screwdriver mechanism 113 is connected to the servo electric screwdriver XZ axis 116. The servo electric screwdriver mechanism 113 can lock the position of the alignment screw hole on the stator, and the servo electric screwdriver XZ axis 116 can drive the servo electric screwdriver mechanism 113 to move.

[0029] The tensioning rotary positioning mechanism 112 includes a conversion tensioning module 1121, a conversion tensioning rod 1122, and a conversion positioning mold 1123. The conversion positioning mold 1123 is located on the top of the main frame 100. The conversion tensioning module 1121 is located on the top of the conversion positioning mold 1123, and the conversion tensioning rod 1122 is located inside the conversion tensioning module 1121.

[0030] A protective cover 124 is provided on the top of the main frame 100. The protective cover 124 can isolate the processing part of the equipment from the outside world and protect the safety of the user. A protective light grid 104 is provided between the protective cover 124 and the main frame 100. The user can observe the operating status of the relevant components on the top of the main frame 100 through the protective light grid 104. A tri-color light 114 is provided on the top of the protective cover 124.

[0031] A data display 123 is provided on the top of the main unit rack 100. The data display 123 is electrically connected to the device. The device can be configured through the data display 123, and the device's operating parameters are displayed on the data display 123 synchronously when the device is running.

[0032] The embodiments of this utility model are given for illustrative and descriptive purposes only, and are not intended to be exhaustive or to limit the utility model to the forms disclosed. Many modifications and variations will be apparent to those skilled in the art. The embodiments were chosen and described in order to better illustrate the principles and practical applications of this utility model, and to enable those skilled in the art to understand this utility model and design various embodiments with various modifications suitable for a particular purpose.

Claims

1. A stator assembly device, characterized in that: The device includes a main frame (100), a feeding mechanism (120) on one side of the main frame (100), a discharging mechanism (103) on the other side of the main frame (100), two sets of two-hand start buttons (101) on one side of the feeding mechanism (120), and the same set of tensioning rotary positioning mechanism (112) on one side of the two sets of two-hand start buttons (101). A servo electric screwdriver mechanism (113) is provided at one end of the tensioning rotary positioning mechanism (112), a servo electric screwdriver XZ axis (116) is provided at one end of the servo electric screwdriver XZ axis (116), and a discharge swing XZ axis mechanism (115) is provided at one end of the servo electric screwdriver XZ axis (116). A mechanical clamping mechanism (111) is provided between the tensioning rotary positioning mechanism (112) and the discharging mechanism (103).

2. The stator assembly equipment as described in claim 1, characterized in that: The feeding mechanism (120) is provided with a feeding positioning mold (119) on the top, and a feeding waiting mechanism (117) is provided on one side of the feeding positioning mold (119). The feeding waiting mechanism (117) is connected to the feeding mechanism (120). A feeding operation mechanism (118) is provided between the feeding waiting mechanism (117) and the feeding positioning mold (119). The unloading mechanism (103) is provided with an unloading mechanism module (105) on the top, and an unloading waiting mechanism (110) is provided at the bottom of the mechanical clamping mechanism (111).

3. The stator assembly equipment as described in claim 2, characterized in that: The unloading mechanism module (105) includes an unloading positioning mold (106) and a product unloading shaft mechanism (107). The unloading positioning mold (106) is disposed on the unloading mechanism (103), and the product unloading shaft mechanism (107) is disposed on one side of the unloading positioning mold (106).

4. The stator assembly equipment as described in claim 3, characterized in that: The feeding mechanism (120) is provided with a feeding frame (121) at the bottom, and a discharging frame (102) is provided at the bottom of the feeding frame (121). Both the discharging frame (102) and the feeding frame (121) are connected to the main frame (100) on one side. Both the discharging frame (102) and the feeding frame (121) are provided with protective covers (109) at the top. The feeding frame (121) is provided with a feeding button (122) at the top, and the discharging frame (102) is provided with a discharging button (108) at the top.

5. The stator assembly equipment as described in claim 1, characterized in that: The tensioning rotation positioning mechanism (112) includes a conversion tensioning module (1121), a conversion tensioning rod (1122), and a conversion positioning mold (1123). The conversion positioning mold (1123) is located on the top of the main frame (100). The conversion tensioning module (1121) is located on the top of the conversion positioning mold (1123), and the conversion tensioning rod (1122) is located inside the conversion tensioning module (1121).

6. The stator assembly equipment as described in claim 1, characterized in that: The main frame (100) is provided with a protective cover (124) on top, and a protective light grid (104) is provided between the protective cover (124) and the main frame (100). A three-color light (114) is provided on the top of the protective cover (124).

7. The stator assembly equipment as described in claim 1, characterized in that: The bottom of the discharge pendulum XZ axis mechanism (115) is connected to the main frame (100), and the servo electric screwdriver mechanism (113) is connected to the servo electric screwdriver XZ axis (116).

8. The stator assembly equipment as described in claim 1, characterized in that: A data display (123) is provided on the top of the main frame (100).

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