Soaking device for peel and capsule dressing removal of oranges by enzyme method
By designing an soaking device for enzymatic peeling and desiccation of citrus fruits, and utilizing a net bag and a motor-driven cam mechanism, the citrus fruits are made to roll and contact in the enzyme solution, which solves the problem of easy breakage of citrus fruits and realizes a highly efficient peeling and desiccation process.
Patent Information
- Application Number
- CN202520416319.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-11
- Publication Date
- 2026-01-16
- Estimated Expiration
- 2035-03-11
AI Technical Summary
In existing technologies, insufficient stirring during the enzymatic peeling and depigmentation process of citrus fruits can easily cause the citrus fruits to break and be damaged, preventing them from effectively contacting the enzyme solution and affecting the processing results.
A soaking device for enzymatic peeling and desiccation of citrus fruits was designed. The device utilizes a net structure and a motor-driven cam mechanism to make the citrus fruits roll back and forth in the net to contact the enzyme solution. The net is flipped by a hydraulic cylinder to facilitate the removal of the fruit pieces.
This process ensures full contact between the citrus fruit and the enzyme solution, preventing fruit breakage and improving the efficiency of peeling and removing the outer skin while maintaining product integrity.
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Figure CN223799218U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to citrus enzyme method peeling and dehulling processing technical field, specifically related to a kind of citrus enzyme method peeling and dehulling with soaking device. BACKGROUND
[0002] In recent years, fruit juice beverage new product is often added citrus juice cell or fruit grain, can increase fruit juice raw material real feeling and chew feeling, also can increase the dietary fiber content in beverage. The current preparation citrus juice cell has the mode using artificial hot scalding peeling, acid-alkali flow tank dehulling and enzyme method peeling and dehulling technology, peeling and dehulling is an important process link when producing whole fruit or orange segment can and juice cell. Enzyme method peeling and dehulling refers to using biological enzyme preparation hydrolysis citrus peel and capsule to obtain fruit pulp bare citrus fruit ball or juice cell processing technology.
[0003] Currently, when using enzyme method dehulling technology to remove citrus peel and capsule, citrus or orange segment is soaked in biological enzyme mixed water liquid tank, in order to make citrus, orange segment fully contact with water liquid, water liquid in water liquid tank needs to be stirred, so that biological enzyme water liquid in water liquid tank can better hydrolyze citrus peel and capsule. However, since citrus, orange segment is relatively fragile, cannot bear strong stirring of water liquid, is prone to cause citrus juice cell, fruit grain breakage and damage, therefore, the utility model designs a kind of citrus enzyme method peeling and dehulling with soaking device to solve the above problems. UTILITY MODEL CONTENT
[0004] In order to solve the above problems, the utility model provides a kind of citrus enzyme method peeling and dehulling with soaking device.
[0005] The utility model is realized through the following technical solutions:
[0006] The application discloses a soaking device for enzymatic peeling and decapsulating of citrus, which comprises a base, a soaking groove is fixedly arranged on the top surface of the base, a limiting ring is fixedly arranged on the top of the soaking groove, four slide rods are vertically and penetratingly arranged on the top surface of the limiting ring, a stop ring is fixedly arranged on the bottom end of each slide rod, the slide rod is slidably connected with the limiting ring, one tapered cylinder is fixedly arranged on the top end of the four slide rods, the limiting ring is attached to the inner wall of the tapered cylinder, a first guide cylinder is slidably arranged outside the limiting ring, the top end of the first guide cylinder extends into the tapered cylinder and is fixedly connected with the inner wall of the tapered cylinder, a spring is fixedly arranged between the top end of each stop ring and the bottom end of the limiting ring, the spring is sleeved on the slide rod, a net bag is arranged in the tapered cylinder, the opening of the net bag is upwardly arranged, the opening edge of the net bag is fixedly connected with the top end of the inner wall of the tapered cylinder, the bottom end of the net bag extends into the soaking groove, a tapered fixing block is fixedly arranged on the inner bottom end of the net bag, a pull rod is fixedly arranged on the top end of the tapered fixing block, a knocking plate is fixedly arranged on the top end of the pull rod, a horizontal plate is arranged at the lower end of the knocking plate, a plurality of supporting plates are fixedly arranged on the top surface of the horizontal plate, one mounting plate is fixedly arranged on the top end of the supporting plates, a first motor is fixedly arranged on the top end of the mounting plate, a cam is fixedly arranged on the output shaft of the first motor, a second guide cylinder is vertically and fixedly arranged on one side of the top surface of the horizontal plate, the second guide cylinder is sleeved on the pull rod and slidably connected with the pull rod, a third guide cylinder is vertically and fixedly arranged on the other side of the top surface of the horizontal plate, a guide rod is slidably sleeved in the third guide cylinder, a limiting block is fixedly arranged on the top end of the guide rod, the bottom end of the guide rod is fixedly connected with the top surface of the base, a hydraulic cylinder is fixedly arranged on one side of the top surface of the base, a connecting plate is fixedly arranged on the telescopic end of the hydraulic cylinder, one side of the connecting plate is fixedly connected with the side wall of the third guide cylinder.
[0007] Preferably, an annular material receiving groove is sleeved outside the first guide cylinder, a plurality of supporting legs are uniformly fixed on the bottom end of the annular material receiving groove, the bottom end of the supporting legs is fixedly connected with the top surface of the base, a rotating ring is arranged in the annular material receiving groove, the bottom surface of the rotating ring is rotatably connected with the inner bottom surface of the annular material receiving groove, the inner ring surface and the outer ring surface of the rotating ring are rotatably connected with the inner wall of the annular material receiving groove, a rotating cylinder is fixedly arranged on the top surface of the rotating ring, the inner wall of the rotating cylinder is rotatably connected with the inner wall of the annular material receiving groove, a second motor is fixedly arranged on the outer wall of the annular material receiving groove, a roller is fixedly arranged on the output shaft of the second motor, the roller is attached to the inner wall of the rotating cylinder, a discharging opening is formed in one side of the annular material receiving groove, a material guiding plate is arranged in the discharging opening, the material guiding plate is fixedly arranged on one side of the discharging opening, the bottom surface of the material guiding plate is slidably connected with the top surface of the rotating ring, and one end of the material guiding plate is slidably connected with the outer wall of the rotating cylinder.
[0008] Preferably, a storage groove is arranged at the lower end of the discharging opening.
[0009] Preferably, the first motor and the second motor are respectively electrically connected with an external power supply through wires.
[0010] Preferably, the hydraulic cylinder is connected with the external hydraulic station pipeline through a conduit.
[0011] Preferably, a drain pipe is fixedly connected to one side of the bottom of the soaking tank, the drain pipe is communicated with the soaking tank, and a valve is fixedly arranged on the drain pipe.
[0012] Compared with the prior art, the device has the advantages that:
[0013] The device is provided with a net bag, and the oranges and orange segments poured into the soaking tank are stored in the net bag. In order to prevent the oranges and orange segments in the net bag from being in a static state, the first motor can be started. When the first motor operates, the output shaft drives the cam to rotate slowly. The cam knocks the knocking plate during the rotation, and the knocking plate is moved upward. When the knocking plate moves upward, the net bag is pulled up synchronously by the tapered fixed block. When the cam knocks the knocking plate, the knocking plate falls back to the original position under the weight of the oranges and orange segments in the net bag. In this process, the net bag is pulled up by the tapered fixed block and then falls down. The net bag rises and falls, and the oranges and orange segments in the net bag roll back and forth in the net bag around the tapered fixed block as the center, and then the oranges and orange segments in the net bag are flexibly shaken back and forth in the net bag, so that the oranges and orange segments are fully contacted with the water, and the net bag can be turned upside down into an inverted cone by controlling the extension of the telescopic end of the hydraulic cylinder, so that the oranges and orange segments in the net bag after enzymatic peeling can be easily poured out. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 is a schematic view of the structure of the utility model;
[0015] Figure 2 is a sectional view of the structure of the utility model;
[0016] Figure 3 is a structure of the utility model Figure 2 A local enlarged view;
[0017] Figure 4 is a partial structure schematic view of the structure Figure 1 of the utility model;
[0018] Figure 5 is a working schematic Figure 1 of the structure of the utility model;
[0019] Figure 6 is a working schematic Figure 2 of the structure of the utility model.
[0020] In the figure: base 1, soaking groove 2, limiting ring 3, slide bar 4, stop ring 5, conical cylinder 6, first guide cylinder 7, net bag 8, conical fixing block 9, pull rod 10, knocking plate 11, second guide cylinder 12, cross plate 13, support plate 14, mounting plate 15, first motor 16, cam 17, third guide cylinder 18, guide rod 19, limiting block 20, connecting plate 21, hydraulic cylinder 22, annular material receiving groove 23, rotating ring 24, rotating cylinder 25, discharge port 26, material guide plate 27, second motor 28, roller 29, storage groove 30, supporting leg 31, spring 32, liquid discharge pipe 33. DETAILED DESCRIPTION
[0021] The utility model will be described in further detail below in combination with the drawings and specific embodiments:
[0022] As Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6As shown, a kind of orange enzymatic peeling and dehulling soaking device, including base 1, the top surface of the base 1 is fixedly installed with soaking tank 2, the outside top of the soaking tank 2 is fixedly sleeved with limiting ring 3, four slide rods 4 are vertically penetrated to the top surface of the limiting ring 3, the bottom end of each slide rod 4 is fixed with stop ring 5, the slide rod 4 is slidably connected with limiting ring 3, the top end of four slide rods 4 is fixed with same conical cylinder 6, the limiting ring 3 is attached with the inner wall of conical cylinder 6, the outside of the limiting ring 3 is slidably sleeved with first guide cylinder 7, the top end of the first guide cylinder 7 extends into conical cylinder 6 and is fixedly connected with the inner wall thereof, spring 32 is fixedly arranged between the top end of each stop ring 5 and the bottom end of limiting ring 3, the spring 32 is sleeved on the slide rod 4, the conical cylinder 6 is provided with net bag 8, the opening of the net bag 8 is upwardly arranged, and the opening edge of the net bag 8 is fixedly connected with the top end of the inner wall of conical cylinder 6, the bottom end of the net bag 8 extends into soaking tank 2, the inner bottom end of the net bag 8 is fixedly provided with conical fixed block 9, the top end of the conical fixed block 9 is fixedly provided with pull rod 10, the top end of the pull rod 10 is fixedly provided with knocking plate 11, the lower end of the knocking plate 11 is provided with horizontal plate 13, the top surface of the horizontal plate 13 is fixedly provided with a plurality of support plates 14, the top end of a plurality of support plates 14 is fixedly provided with same mounting plate 15, the top end of the mounting plate 15 is fixedly installed with first motor 16, the output shaft of the first motor 16 is fixedly provided with cam 17, the top surface of the horizontal plate 13 is vertically fixedly penetrated with second guide cylinder 12 on one side, the second guide cylinder 12 is sleeved on the pull rod 10 and slidably connected therewith, the top surface of the horizontal plate 13 is vertically fixedly penetrated with third guide cylinder 18 on the other side, the third guide cylinder 18 is slidably sleeved with guide rod 19, the top end of the guide rod 19 is fixedly provided with limiting block 20, the bottom end of the guide rod 19 is fixedly connected with the top surface of base 1, the top surface of the base 1 is fixedly installed with hydraulic cylinder 22 on one side, the telescopic end of the hydraulic cylinder 22 is fixedly provided with connecting plate 21, one side of the connecting plate 21 is fixedly connected with the side wall of third guide cylinder 18.
[0023] The first guide cylinder 7 is externally sleeved with an annular material receiving groove 23, a plurality of supporting legs 31 are uniformly fixed at the bottom end of the annular material receiving groove 23, the bottom end of the supporting legs 31 is fixedly connected with the top surface of the base 1, a rotating ring 24 is arranged in the annular material receiving groove 23, the bottom surface of the rotating ring 24 is rotatably connected with the inner bottom surface of the annular material receiving groove 23, the inner and outer circumferential surfaces of the rotating ring 24 are rotatably connected with the inner wall of the annular material receiving groove 23, a rotating cylinder 25 is fixedly arranged on the top surface of the rotating ring 24, the inner wall of the rotating cylinder 25 is rotatably connected with the inner wall of the annular material receiving groove 23, a second motor 28 is fixedly arranged on the outer wall of the annular material receiving groove 23, a roller 29 is fixedly arranged on the output shaft of the second motor 28, the roller 29 is in abutment with the inner wall of the rotating cylinder 25, a discharge port 26 is formed in one side of the annular material receiving groove 23, a guide plate 27 is arranged in the discharge port 26, the guide plate 27 is fixedly arranged on one side of the discharge port 26, the bottom surface of the guide plate 27 is slidably connected with the top surface of the rotating ring 24, and one end of the guide plate 27 is slidably connected with the outer wall of the rotating cylinder 25.
[0024] The bottom end of the discharge port 26 is provided with a storage groove 30, and the storage groove 30 is fixedly arranged on the top surface of the base 1.
[0025] The first motor 16 and the second motor 28 are electrically connected with an external power supply through wires.
[0026] The hydraulic cylinder 22 is connected with an external hydraulic station pipeline through a pipeline.
[0027] The bottom of one side of the soaking tank 2 is fixedly connected with a drain pipe 33, the drain pipe 33 is communicated with the soaking tank 2, and a valve is fixedly arranged on the drain pipe 33.
[0028] Working principle
[0029] In use, first, the soaking tank 2 is poured with water mixed with biological enzyme, then, the soaking tank 2 is poured with citrus and orange segments, the citrus and orange segments are stored in the mesh bag 8, at this time, the citrus and orange segments in the mesh bag 8 are soaked in the water in the soaking tank 2, at this time, the extension end of the hydraulic cylinder 22 is controlled to be extended by 20-40 cm, the third guide cylinder 18 is synchronously lifted through the connecting plate 21 when the extension end of the hydraulic cylinder 22 is extended, the second guide cylinder 12 is synchronously lifted through the knocking plate 11 when the third guide cylinder 18 is lifted, the pull rod 10 and the conical fixed block 9 are synchronously lifted through the knocking plate 11 when the second guide cylinder 12 is lifted, at this time, the citrus and orange segments in the mesh bag 8 are lifted to the position above the soaking tank 2, and the citrus and orange segments are soaked in the water in the soaking tank 2, and the citrus and orange segments are soaked in the water in the soaking tank 2. Figure 5As shown, the conical fixing block 9 lifts the bottom of the net bag 8. At this time, the tangerines and segments are distributed around the conical fixing block 9 inside the net bag 8. The first motor 16 is started and runs. When the first motor 16 runs, its output shaft drives the cam 17 to rotate slowly. During the rotation of the cam 17, it strikes the striking plate 11, pushing the striking plate 11 to move upward. Each time the striking plate 11 moves upward, the net bag 8 is lifted by the conical fixing block 9. After the cam 17 finishes striking the striking plate 11, the striking plate 11 falls back to its original position under the weight of the tangerines and segments inside the net bag 8. During this process, the net bag 8 is lifted by the conical fixing block 9 and then falls down. The net bag 8 rises and falls, so the tangerines and segments inside the net bag 8 roll back and forth around the conical fixing block 9. This makes the tangerines and segments that are stationary in the net bag 8 flexibly shake back and forth inside the net bag 8, thereby achieving the purpose of fully contacting the tangerines and segments with the water.
[0030] After the citrus peel and segment membranes inside the net bag 8 are dissolved by the water in the soaking tank 2, the first motor 16 is stopped. Then, the telescopic end of the hydraulic cylinder 22 continues to extend. As the telescopic end of the hydraulic cylinder 22 continues to extend, the conical fixing block 9 causes the bottom end of the net bag 8 to rise out of the soaking tank 2 (e.g., Figure 6 As shown in the diagram, the net bag 8 is eventually turned over into an inverted cone shape. At this point, the peeled tangerines and peeled orange segments inside the net bag 8 fall out of the turned-over net bag 8. The falling peeled tangerines and peeled orange segments fall down the inclined surface of the conical cylinder 6 into the annular receiving trough 23. This achieves the purpose of emptying the peeled tangerines and peeled orange segments from the net bag 8. Due to the setting of the sliding rod 4, the extension end of the hydraulic cylinder 22 can be effectively prevented from over-extending and damaging the net bag 8. When the extension end of the hydraulic cylinder 22 over-extends, the net bag 8 can be pulled upward by the sliding rod 4 through the conical cylinder 6. During this process, the spring 32 always provides a downward pulling force to the net bag 8 to ensure that the net bag 8 is in a taut state. After the net bag 8 is turned over into an inverted cone shape and the tangerines and orange segments inside are emptied, the extension end of the hydraulic cylinder 22 is controlled to retract to its original position, so that the bottom of the net bag 8 is immersed in the soaking tank again. In step 2, following the steps described above, new citrus fruits and segments are added to the net bag 8 in the soaking tank 2 to continue the enzymatic peeling and depigmentation process. When the peeled citrus fruits and depigmented segments fall down the inclined surface of the conical cylinder 6 into the annular receiving trough 23, they all fall onto the rotating ring 24. At this time, the second motor 28 is started, and the output shaft of the second motor 28 drives the roller 29 to rotate. When the roller 29 rotates, the friction between the roller and the roller drives the rotating cylinder 25 to rotate in the annular receiving trough 23. The rotating cylinder 25 synchronously drives the rotating ring 24. As the rotating ring 24 rotates, when the rotating ring 24 moves the citrus fruits and segments on it to the discharge port 26, the citrus fruits and segments on the rotating ring 24 are discharged from the annular receiving trough 23 by the guide plate 27. The citrus fruits and segments discharged from the discharge port 26 fall into the storage tank 30 for storage.
[0031] The basic principle, main features and advantages of the present application are shown and described above. Those skilled in the art should understand that the present application is not limited by the above examples, and the above examples and descriptions in the specification are only to illustrate the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application. The scope of protection of the present application is defined by the appended claims and their equivalents.
Claims
1. A soaking device for enzymatic peeling and de-seeding of citrus fruits, comprising a base (1) having a soaking tank (2) fixedly installed on the top surface of the base (1), characterized in that; The soaking tank (2) outside top fixed cover has a limit ring (3), the limit ring (3) top surface vertical through four slide bars (4) are equipped with, each slide bar (4) bottom is fixed with a check ring (5), the slide bar (4) and limit ring (3) slidingly connected, four slide bars (4) top are fixed with same conical barrel (6), the limit ring (3) and conical barrel (6) inner wall are pasted, the limit ring (3) outside sliding cover has first guide cylinder (7), the first guide cylinder (7) top end enters conical barrel (6) and is fixedly connected with its inner wall, each check ring (5) top end and limit ring (3) bottom end between are fixedly provided with spring (32), the spring (32) is set on the slide bar (4), the conical barrel (6) is equipped with net bag (8), the opening of the net bag (8) is upwards, and the net bag (8) opening edge is fixedly connected with the inner wall top end of conical barrel (6), the net bag (8) bottom end enters the soaking tank (2), the net bag (8) inner bottom is fixed with conical fixed block (9), the conical fixed block (9) top end is fixed with pull rod (10), the pull rod (10) top end is fixed with knock plate (11), the knock plate (11) is directly below the end and is equipped with horizontal plate (13), the horizontal plate (13) top surface is fixed with a plurality of support plates (14), a plurality of support plates (14) top end are fixed with same mounting plate (15), the mounting plate (15) top end is fixedly installed with first motor (16), the output shaft of first motor (16) is fixed with cam (17), the horizontal plate (13) top surface one side is vertically fixedly penetrated with second guide cylinder (12), the second guide cylinder (12) is sleeved on pull rod (10) and is slidably connected with it, the horizontal plate (13) top surface other side is vertically fixedly penetrated with third guide cylinder (18), the third guide cylinder (18) is slidably sleeved with guide rod (19), the guide rod (19) top end is fixed with limit block (20), the guide rod (19) bottom end is fixedly connected with the top surface of base (1), the base (1) top surface one side is fixedly installed with hydraulic cylinder (22), the telescopic end of hydraulic cylinder (22) is fixed with connecting plate (21), one side of connecting plate (21) is fixedly connected with the side wall of third guide cylinder (18).
2. The soaking device for enzymatic peeling and de-seeding of citrus fruits according to claim 1, characterized in that: The first guide cylinder (7) is provided with an annular receiving groove (23) outside, the bottom end of the annular receiving groove (23) is uniformly provided with a plurality of supporting legs (31), the bottom end of the supporting leg (31) is fixedly connected with the top surface of the base (1), the annular receiving groove (23) is provided with a rotating ring (24), the bottom surface of the rotating ring (24) is rotatably connected with the inner bottom surface of the annular receiving groove (23), and the inner and outer ring surfaces of the rotating ring (24) are rotatably connected with the inner wall of the annular receiving groove (23), the top surface of the rotating ring (24) is fixedly provided with a rotating cylinder (25), the inner wall of the rotating cylinder (25) is rotatably connected with the inner wall of the annular receiving groove (23), the outer wall of the annular receiving groove (23) is fixedly provided with a second motor (28), the output shaft of the second motor (28) is fixedly provided with a roller (29), the roller (29) is in close contact with the inner wall of the rotating cylinder (25), one side of the annular receiving groove (23) is provided with a discharge port (26), the discharge port (26) is provided with a guide plate (27), the guide plate (27) is fixedly inclined on one side of the discharge port (26), the bottom surface of the guide plate (27) is slidably connected with the top surface of the rotating ring (24), and one end of the guide plate (27) is slidably connected with the outer wall of the rotating cylinder (25).
3. The soaking device for enzymatic peeling and de-seeding of citrus fruits according to claim 2, characterized in that: The bottom end of the discharge port (26) is provided with a storage tank (30), and the storage tank (30) is fixedly installed on the top surface of the base (1).
4. The soaking device for enzymatic peeling and de-seeding of citrus fruits according to claim 2, characterized in that: The first motor (16) and the second motor (28) are electrically connected with the external power supply through wires.
5. The soaking device for enzymatic peeling and de-seeding of citrus fruits according to claim 1, characterized in that: The hydraulic cylinder (22) is connected with the pipeline of the external hydraulic station through a conduit.
6. The soaking device for enzymatic peeling and de-seeding of citrus fruits according to claim 1, characterized in that: The bottom of one side of the soaking tank (2) is fixedly connected with a drain pipe (33), the drain pipe (33) is communicated with the soaking tank (2), and a valve is fixedly arranged on the drain pipe (33).