Intelligent spraying device for boiler surface treatment

Abstract

The utility model discloses an intelligent spraying device for boiler surface treatment, and relates to the technical field of boiler production. The spraying device comprises a base, a lifting assembly is mounted on the base, a mounting assembly is mounted on the lifting assembly, a rotating assembly is mounted on the mounting assembly, and a spraying assembly is mounted on the rotating assembly. The spraying assembly can be driven by the rotating assembly to rotate, and the spraying assembly can be driven by the lifting assembly to move up and down through the mounting assembly, so that the surface of a boiler main body can be automatically sprayed, manual operation is not needed, paint can be uniformly sprayed on the surface of the boiler main body, and the spraying efficiency is improved. And therefore, the device can achieve automatic spraying operation on the surface of the boiler, the spraying efficiency is improved, the safety of operators is guaranteed, meanwhile, the spraying uniformity and precision are improved, and the boiler surface treatment quality is effectively improved.

Description

TECHNICAL FIELD

[0001] The utility model belongs to the boiler production technical field, and specifically, it relates to an intelligent spraying device for boiler surface treatment. BACKGROUND

[0002] A boiler is an energy conversion device, and the energy input into the boiler includes chemical energy in fuel and electric energy, and the boiler outputs steam, high-temperature water or organic heat carrier with certain heat energy. The main functions of boiler spraying include improving the corrosion resistance and wear resistance of the boiler and prolonging the service life of the boiler. By spraying a specific coating on the surface of the boiler, a protective film is formed to prevent the boiler from being eroded by the external environment. In addition, spraying can protect the furnace body, prolong the furnace life, effectively reflect the infrared heat energy in the furnace chamber, significantly improve the heat transfer effect in the furnace chamber, reduce fuel consumption and save energy.

[0003] In the production and maintenance process of the boiler, spraying treatment is an important process for the surface of the boiler. The existing boiler surface spraying device often relies on manual operation, which leads to low spraying efficiency and may cause harm to the operator's body. In addition, the uniformity and precision of manual spraying are difficult to guarantee, and the thickness of the coating may be inconsistent, and spraying may be missed, which affects the quality of the boiler surface treatment.

[0004] At present, no effective solution has been proposed for the problems in the related art. UTILITY MODEL CONTENTS

[0005] In view of the problems in the related art, the utility model provides an intelligent spraying device for boiler surface treatment to overcome the above technical problems existing in the prior art.

[0006] To solve the above technical problems, the utility model is implemented by the following technical scheme:

[0007] The utility model is an intelligent spraying device for boiler surface treatment, which comprises a base, a lifting assembly is installed on the base, an installation assembly is installed on the lifting assembly, a rotating assembly is installed on the installation assembly, and a spraying assembly is installed on the rotating assembly.

[0008] The base is used for placing the boiler body, the lifting assembly is used for driving the installation assembly to move up and down, and the rotating assembly is used for driving the spraying assembly to rotate.

[0009] Further, an installation rack is installed on the upper surface of the base, the installation rack is used for placing the boiler body, a positioning rod is installed on the upper surface of the base, the number of the positioning rods is two, and the positioning rods can be slidably connected with the installation assembly.

[0010] Further, the lifting assembly comprises a first motor, a screw rod is installed on the axis of the first motor, and the mounting assembly is screwed on the screw rod.

[0011] Further, the mounting assembly comprises a mounting plate, the mounting plate is screwed on the screw rod, and the mounting plate is slidably connected with the positioning rod, and a circular sliding groove is formed in the mounting plate.

[0012] Further, the rotating assembly comprises a circular gear ring, the circular gear ring is slidably installed in the circular sliding groove, and the rotating assembly further comprises a second motor, a driving shaft is installed on the axis of the second motor, a driving gear is installed on the upper end of the driving shaft, and the driving gear is engaged with the circular gear ring.

[0013] Further, the spraying assembly comprises a storage box, the storage box is installed on the circular gear ring, a sealing cover is screwed on the storage box, and a plurality of spraying heads are uniformly installed on the inner side of the storage box.

[0014] The utility model has the following beneficial effects:

[0015] 1, the utility model discloses a rotating assembly can drive the spraying assembly to rotate, and the lifting assembly can drive the spraying assembly to move up and down through the mounting assembly, so that the automatic spraying operation on the surface of the boiler body can be realized, manual operation is no longer needed, the coating can be uniformly sprayed on the surface of the boiler body, the automatic spraying operation on the surface of the boiler can be realized, the spraying efficiency is improved, the safety of the operator is ensured, and the uniformity and precision of spraying are improved, and the quality of the surface treatment of the boiler is improved.

[0016] 2, the utility model discloses that the circular gear ring of the second motor can rotate in the circular sliding groove, so that the spraying head is driven to rotate in a circle, the surface of the boiler body is sprayed, the screw rod is driven to rotate through the first motor, so that the mounting plate moves up and down, the spraying head is driven to move up and down through the mounting plate, the surface of the boiler body at different heights can be sprayed, the spraying operation on the boiler at different heights and positions can be realized, the coating is uniformly sprayed on the boiler body, manual spraying operation is no longer needed, time and effort are saved, and the working efficiency is improved.

[0017] Of course, any product implementing the utility model does not necessarily need to achieve all the advantages mentioned above. DRAWINGS

[0018] In order to more clearly illustrate the technical solutions of the utility model, the following will briefly introduce the drawings needed to be used in the description of the embodiments, obviously, the drawings in the following description are only some embodiments of the utility model, and all other embodiments obtained by those skilled in the art without creative labor based on the embodiments of the utility model shall fall within the scope of protection of the utility model.

[0019] Figure 1 It is a schematic view of the three-dimensional structure of the utility model;

[0020] Figure 2 It is a schematic view of the base structure of the utility model;

[0021] Figure 3 It is a schematic view of the lifting assembly structure of the utility model;

[0022] Figure 4 It is a schematic view of the mounting assembly structure of the utility model;

[0023] Figure 5 It is a schematic view of the rotating assembly structure of the utility model;

[0024] Figure 6 It is a schematic view of the spraying assembly structure of the utility model.

[0025] In the drawings, the component list represented by each sign is as follows:

[0026] 1, base; 2, lifting assembly; 3, mounting assembly; 4, rotating assembly; 5, spraying assembly; 6, boiler main body; 7, placing rack; 8, positioning rod; 9, first motor; 10, screw rod; 11, mounting plate; 12, circular slide groove; 13, circular tooth ring; 14, second motor; 15, drive shaft; 16, drive gear; 17, storage box; 18, sealing cover; 19, spraying head. DETAILED DESCRIPTION

[0027] The technical solutions in the embodiments of the utility model will be described clearly and completely in the following with reference to the drawings in the embodiments of the utility model, obviously, the described embodiments are only some embodiments of the utility model, not all the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative labor shall fall within the scope of protection of the utility model.

[0028] In the description of the utility model, it is understood that the terms "opening", "upper", "lower", "top", "middle", "inner" and the like indicate the orientation or positional relationship, only for the convenience of describing the utility model and simplifying the description, and not indicate or imply that the indicated components or elements must have a particular orientation, be constructed and operated in a particular orientation, therefore, it cannot be understood as a limitation of the utility model.

[0029] Referring to Figures 1-6 The utility model discloses an intelligent spraying device for boiler surface treatment, which comprises a base 1, a lifting assembly 2 installed on the base 1, an installation assembly 3 installed on the lifting assembly 2, a rotating assembly 4 installed on the installation assembly 3, and a spraying assembly 5 installed on the rotating assembly 4.

[0030] The base 1 is used for placing a boiler body 6, the lifting assembly 2 is used for driving the installation assembly 3 to move up and down, and the rotating assembly 4 is used for driving the spraying assembly 5 to rotate.

[0031] In actual use, first, the boiler body 6 is placed on the base 1, and paint is poured into the spraying assembly 5, then the rotating assembly 4 is started to drive the spraying assembly 5 to rotate, so that the paint is evenly coated on the surface of the boiler body 6 by the spraying assembly 5, and the installation assembly 3 can move up and down by the lifting assembly 2, so that the rotating assembly 4 and the spraying assembly 5 can move up and down, so that the spraying assembly 5 can perform spraying work on different height positions of the boiler surface, and the device can automatically perform spraying work on the surface of the boiler body 6, without manual operation, and the paint can be evenly sprayed on the surface of the boiler body 6.

[0032] The device can automatically perform spraying work on the surface of the boiler body 6, without manual operation, and the paint can be evenly sprayed on the surface of the boiler body 6, so that the device can realize automatic spraying work on the surface of the boiler, improve the spraying efficiency, ensure the safety of the operator, and improve the uniformity and precision of spraying, effectively improving the quality of the boiler surface treatment.

[0033] In one embodiment, for the above-mentioned base 1, a placing rack 7 is installed on the upper surface of the base 1, the placing rack 7 is used for placing the boiler body 6, a positioning rod 8 is installed on the upper surface of the base 1, the number of the positioning rods 8 is two, and the positioning rods 8 can be slidably matched with the installation assembly 3.

[0034] By installing the placing rack 7 on the base 1, the boiler body 6 can be stably placed on the placing rack 7, so that the boiler can be stably placed on the base 1 during spraying work and other operations, preventing shaking and deviation, and the positioning rods 8 can position the installation assembly 3, so that the installation assembly 3 can only move up and down under the driving of the lifting assembly 2.

[0035] In one embodiment, for the above lifting assembly 2, the lifting assembly 2 comprises a first motor 9, the first motor 9 is installed on the base 1, the first motor 9 is installed with a screw rod 10 at the center, the mounting assembly 3 is screwed on the screw rod 10.

[0036] By driving the first motor 9, the screw rod 10 can be rotated, thereby driving the mounting assembly 3 to move up and down through the rotation of the screw rod 10, to drive the rotating assembly 4 and the spraying assembly 5 to move up and down, to perform spraying operation on other heights of the boiler body 6, thereby no longer needing manual spraying operation, and the device can uniformly perform spraying operation on all positions of the boiler body 6.

[0037] In one embodiment, for the above mounting assembly 3, the mounting assembly 3 comprises a mounting plate 11, the mounting plate 11 is screwed on the screw rod 10, and the mounting plate 11 can be slidably connected with the positioning rod 8, the mounting plate 11 is provided with a circular sliding groove 12, and the rotating assembly 4 is slidably installed in the circular sliding groove 12.

[0038] Through the rotation of the screw rod 10, the mounting plate 11 can slide on the positioning rod 8, so that the mounting plate 11 moves up and down, thereby changing the height of the rotating assembly 4 on the mounting plate 11, so that the spraying assembly 5 mounted on the rotating assembly 4 can perform spraying operation on other heights of the boiler body 6, and through the circular sliding groove 12, the rotating assembly 4 can rotate on the mounting plate 11 through the circular sliding groove 12, so that the spraying assembly 5 can uniformly perform spraying operation on the surface of the boiler body 6.

[0039] In one embodiment, for the above rotating assembly 4, the rotating assembly 4 comprises a circular tooth ring 13, the circular tooth ring 13 is slidably installed in the circular sliding groove 12, the rotating assembly 4 further comprises a second motor 14, the second motor 14 is installed on the mounting plate 11, the second motor 14 is installed with a driving shaft 15 at the center, the driving shaft 15 is installed with a driving gear 16 at the upper end, and the driving gear 16 is engaged with the circular tooth ring 13.

[0040] By driving the second motor 14, the driving shaft 15 can drive the driving gear 16 to rotate, thereby driving the circular tooth ring 13 to rotate in the circular sliding groove 12 through the driving gear 16, thereby driving the spraying assembly 5 mounted on the circular tooth ring 13 to rotate, so that it can uniformly spray paint on the surface of the boiler body 6.

[0041] In one embodiment, for the above spraying assembly 5, the spraying assembly 5 comprises a storage box 17 mounted on the cog ring 13, a sealing cover 18 is threadedly mounted on the storage box 17, and a plurality of spraying heads 19 are uniformly mounted on the inner side of the storage box 17.

[0042] The paint in the storage box 17 can be poured into the storage box 17 by opening the sealing cover 18, so that the paint can be sprayed on the surface of the boiler body 6 by the spraying heads 19, and the spraying heads 19 can be rotated by the cog ring 13 to uniformly spray the paint on the surface of the boiler body 6, and the spraying heads can be moved up and down by the screw rod 10, so that the device can spray the paint on the boiler body 6 at different heights and positions, and manual spraying is no longer needed, time and labor are saved, and work efficiency is improved.

[0043] In summary, by means of the above technical scheme of the utility model, the boiler body 6 is placed on the placing rack 7, the placing rack 7 can prevent the boiler body 6 from falling and shaking, the spraying heads 19 can spray the paint in the storage box on the surface of the boiler body 6, the cog ring 13 can be rotated in the circular sliding groove 12 by the second motor 14 to drive the spraying heads 19 to rotate in a circle to spray the surface of the boiler body 6, the screw rod 10 can be rotated by the first motor 9 to drive the mounting plate 11 to move up and down, the spraying heads 19 can be moved up and down by the mounting plate 11, the surface of the boiler body 6 at different heights can be sprayed, the device can spray the paint on the boiler body 6 at different heights and positions, manual spraying is no longer needed, time and labor are saved, and work efficiency is improved.

[0044] Through the above technical scheme, 1, the spraying assembly 5 can be rotated by rotating the rotating assembly 4, and the spraying assembly 5 can be moved up and down by the lifting assembly 2 through the mounting assembly 3, so that the surface of the boiler main body 6 can be automatically sprayed, and manual operation is no longer needed, the coating can be uniformly sprayed on the surface of the boiler main body 6, and the device can realize automatic spraying of the surface of the boiler, improve the spraying efficiency, ensure the safety of the operator, and improve the uniformity and precision of the spraying, effectively improve the quality of the surface treatment of the boiler; 2, the circular tooth ring 13 can be rotated in the circular sliding groove 12 by the driving of the second motor 14, so as to drive the spraying head 19 to rotate circumferentially, and the surface of the boiler main body 6 is sprayed, the screw rod 10 is rotated by the first motor 9, so that the mounting plate 11 moves up and down, and the spraying head 19 moves up and down through the mounting plate 11, so that the surface of the boiler main body 6 at different heights can be sprayed, and the device can spray the coating on the boiler main body 6 at different heights and positions, and manual spraying is no longer needed, time and labor are saved, and work efficiency is improved.

[0045] In the description of the present specification, the description of the terms "one embodiment", "example", "specific example" and the like means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In the present specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0046] The above disclosed preferred embodiments of the utility model are only used to help explain the utility model. The preferred embodiments do not describe all the details, and the utility model is not limited to the specific embodiments described. Obviously, according to the content of the specification, many modifications and changes can be made. The specification selects and specifically describes these embodiments in order to better explain the principles and practical application of the utility model, so that the person skilled in the art can well understand and utilize the utility model. The utility model is limited by the claims and the whole scope and equivalents thereof.

Claims

1. An intelligent spraying device for boiler surface treatment, comprising a base (1), characterized in that, The base (1) is installed with a lifting assembly (2), the lifting assembly (2) is installed with a mounting assembly (3), the mounting assembly (3) is installed with a rotating assembly (4), and the rotating assembly (4) is installed with a spraying assembly (5). The base (1) is used for placing a boiler body (6), the lifting assembly (2) is used for driving the mounting assembly (3) to move up and down, and the rotating assembly (4) is used for driving the spraying assembly (5) to rotate.

2. The intelligent spraying device for boiler surface treatment according to claim 1, characterized in that, The base (1) is installed with a placing rack (7) on the upper surface, the placing rack (7) is used for placing the boiler body (6), the base (1) is installed with a positioning rod (8) on the upper surface, the positioning rod (8) is two in number, and the positioning rod (8) is slidably connected with the mounting assembly (3).

3. The intelligent spraying device for boiler surface treatment according to claim 2, characterized in that, The lifting assembly (2) comprises a first motor (9), the first motor (9) is installed on the base (1), the first motor (9) is installed with a screw rod (10) on the axis, and the mounting assembly (3) is screwed on the screw rod (10).

4. The intelligent spraying device for boiler surface treatment according to claim 3, characterized in that, The mounting assembly (3) comprises a mounting plate (11), the mounting plate (11) is screwed on the screw rod (10) and is slidably connected with the positioning rod (8), the mounting plate (11) is provided with a circular sliding groove (12), and the rotating assembly (4) is slidably installed in the circular sliding groove (12).

5. The intelligent spraying device for boiler surface treatment according to claim 4, characterized in that, The rotating assembly (4) comprises a circular tooth ring (13), the circular tooth ring (13) is slidably installed in the circular sliding groove (12), the rotating assembly (4) further comprises a second motor (14), the second motor (14) is installed on the mounting plate (11), the second motor (14) is installed with a driving shaft (15) on the axis, the driving shaft (15) is installed with a driving gear (16) on the upper end, and the driving gear (16) is engaged with the circular tooth ring (13).

6. The intelligent spraying device for boiler surface treatment according to claim 5, characterized in that, The spraying assembly (5) comprises a storage box (17), the storage box (17) is installed on the circular tooth ring (13), the storage box (17) is screwed with a sealing cover (18), and the storage box (17) is uniformly installed with a plurality of spraying heads (19) on the inner side.

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