Solution atomization device
By introducing stirring components and auxiliary components into the solution atomization device, and utilizing a motor-driven gear system and structures such as stirring blocks and agitators, the problem of blockage caused by impurity precipitation in the solution atomization device is solved, achieving uniform mixing and stable atomization of the solution and improving the working performance of the device.
Patent Information
- Application Number
- CN202423172980.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2026-01-16
- Estimated Expiration
- 2034-12-23
AI Technical Summary
Existing solution atomizing devices are prone to clogging due to impurity sedimentation during long-term use, which affects the atomization effect.
A solution atomizing device comprising a stirring component and auxiliary components was designed. The central gear driven by the motor rotates the peripheral gears and stirring block. Combined with the long rod and stirring plate, the solution is fully stirred and agitated to prevent impurities from settling and to ensure that the solution is uniformly mixed and flows smoothly into the atomizer.
It effectively prevents impurities from precipitating and clogging, ensures uniform mixing and stable atomization of the solution, and improves the atomization effect and the working performance of the device.
Smart Images
Figure CN223800771U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to solution atomization technical field, concretely is a kind of solution atomization device. BACKGROUND
[0002] Solution atomization device is a kind of high efficiency equipment, its main function is to convert liquid solution into tiny mist drop, to increase the contact area of solution and air, to accelerate the material transfer process in solution, the purpose of this device is to improve solution processing efficiency.
[0003] Solution atomization device is usually composed of solution storage tank, high-pressure pump, nozzle and control system etc. Its working principle is to pressurize solution to a certain pressure by high-pressure pump, then high-speed spray through specially designed nozzle, use shear force and impact force to break solution into tiny mist drop, operation process is simple, just add solution to storage tank, set pressure and spray parameters, start equipment, the device has significant advantages in practical application, such as mist drop uniform and small, wide coverage, low energy consumption, simple operation etc.
[0004] But above-mentioned equipment in actual use process, most of the device in long time use, impurity in solution is easy to produce sediment accumulation in device and cause blockage, in view of this, we propose a kind of solution atomization device. UTILITY MODEL CONTENT
[0005] The utility model is to provide a kind of solution atomization device, to solve the problem raised in the above background technology.
[0006] To achieve the above object, the utility model provides the following technical scheme: a kind of solution atomization device, including shell, the shell outer side is fixedly installed with annular frame, the annular frame outer side is fixedly installed with support, the support outer side is fixedly installed with support rod, the shell outer side is provided with stirring assembly, the stirring assembly includes:
[0007] Cover plate, the shell upper rotation is installed with cover plate, the shell outer side is clamped with internal gear cover, the internal gear cover outer side is fixedly installed with motor, the motor output end is fixedly installed with center gear;
[0008] Thin rod, the cover plate outer side rotation is installed with thin rod, the thin rod outer side is fixedly installed with peripheral gear, the thin rod outer side is fixedly installed with stirring block, the shell inner side is fixedly installed with filter plate, the shell lower fixedly installs with conical barrel one end;
[0009] Hard pipe, the conical barrel other end is fixedly installed with hard pipe one end, the hard pipe other end is fixedly installed with hose one end, the hose other end is fixedly installed with atomizer, the hard pipe inside is fixedly installed with screw block.
[0010] Preferably, the thin rods, the peripheral gears and the stirring blocks are provided in multiple groups, and the multiple groups of the stirring blocks are arranged in linear array at equal intervals outside the thin rods, and the multiple groups of the thin rods, the peripheral gears and the stirring blocks are arranged in circumferential array at equal intervals with the center of the circular section of the inner gear cover as the array center.
[0011] Preferably, the multiple groups of the peripheral gears are engaged with the central gear, the multiple groups of the peripheral gears are engaged with the internal teeth of the inner gear cover, the cover plate is arranged inside the inner gear cover, the peripheral gears and the central gear are arranged between the inner gear cover and the cover plate, and the thin rods and the stirring blocks are arranged inside the shell.
[0012] Preferably, an auxiliary assembly is arranged outside the shell, the auxiliary assembly comprises a connecting block, the connecting block is fixedly installed outside the center point of the central gear, a long rod is fixedly installed outside the connecting block, a short cylinder is fixedly installed outside the long rod, a cross rod is fixedly installed outside the short cylinder, a stirring plate is fixedly installed outside the cross rod, a long cylinder is fixedly installed outside the long rod, a trapezoidal plate is fixedly installed outside the long cylinder, and a tapered block is fixedly installed outside the long cylinder.
[0013] Preferably, the cross rods, the stirring plates and the trapezoidal plates are provided in multiple groups, and the multiple groups of the cross rods, the stirring plates and the trapezoidal plates are arranged in circumferential array at equal intervals with the center of the circular section of the long rod as the array center.
[0014] Preferably, the cross rods and the stirring plates are arranged above the filter plate, the long cylinder, the trapezoidal plate and the tapered block are arranged below the filter plate, and the multiple groups of the trapezoidal plates are attached to the inside of the tapered cylinder.
[0015] Compared with the prior art, the solution atomization device has the following beneficial effects:
[0016] 1. The solution atomization device further ensures the uniformity of the solution entering the atomizer by arranging the stirring assembly, the assembly drives the central gear to rotate in cooperation with the motor, so that the central gear cooperates with the multiple groups of the peripheral gears, the peripheral gears drive the thin rods and the stirring blocks to rotate, the thin rods and the stirring blocks are located inside the shell, can sufficiently stir the solution, make the components of the solution mix more uniformly, help the atomizer to more stably and efficiently atomize the solution, and make the atomization effect better.
[0017] 2. The solution atomization device, in order to make the device further for the atomization operation of the solution to create good conditions, by setting up the auxiliary assembly, the assembly is connected with the center gear connected block driving long rod rotation, the short cylinder of the long rod and the stirring plate above the filter plate on the solution is stirred again, cooperate with the stirring block to make the disturbance of the solution more sufficient, strengthen the mixing degree of the solution, while the long cylinder trapezoidal plate and the tapered block below the filter plate, the trapezoidal plate is attached to the inner side of the tapered cylinder, when the solution flows through here, it can further disturb the solution, prevent the impurities in the solution from depositing in the tapered cylinder and causing blockage, ensure that the solution can flow smoothly through the hard pipe to the atomizer. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 It is a whole structure of the utility model and a schematic view from above;
[0019] Figure 2 It is a part structure of the utility model and a schematic view from above;
[0020] Figure 3 It is a part structure of the utility model and a schematic view from above;
[0021] Figure 4 It is a part structure of the utility model and a schematic view from above; Figure 3 It is a part structure of the utility model and a schematic view from above;
[0022] Figure 5 It is a part structure of the utility model and a schematic view from above;
[0023] Figure 6 It is a part structure of the utility model and a schematic view from above.
[0024] In the drawing: 1, shell; 2, ring frame; 3, support; 4, support rod; 5, stirring assembly; 51, cover plate; 52, inner gear cover; 53, center gear; 54, thin rod; 55, peripheral gear; 56, stirring block; 57, filter plate; 58, tapered cylinder; 59, hard pipe; 510, hose; 511, atomizer; 512, threaded block; 513, motor; 6, auxiliary assembly; 61, connecting block; 62, long rod; 63, short cylinder; 64, cross bar; 65, stirring plate; 66, long cylinder; 67, trapezoidal plate; 68, tapered block. DETAILED DESCRIPTION
[0025] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0026] Please refer toFigures 1-6 The utility model provides a technical scheme: a solution atomization device, including shell 1, the outside fixed mounting of shell 1 has annular frame 2, the outside fixed mounting of annular frame 2 has support 3, the outside fixed mounting of support 3 has support rod 4.
[0027] In an embodiment of the utility model, the outside of shell 1 is provided with stirring assembly 5, stirring assembly 5 includes apron 51, the rotation of apron 51 is installed on the top of shell 1, the outside of shell 1 is connected and installed with internal gear cover 52, the outside fixed mounting of internal gear cover 52 has motor 513, the output fixed mounting of motor 513 has center gear 53, the rotation of apron 51 is installed with thin rod 54 outside, the outside fixed mounting of thin rod 54 has peripheral gear 55, the outside fixed mounting of thin rod 54 has stirring block 56, the inside fixed mounting of shell 1 has filter plate 57, the lower fixed mounting of shell 1 has the one end of conical barrel 58, the other end fixed mounting of conical barrel 58 has the one end of hard pipe 59, the other end fixed mounting of hard pipe 59 has the one end of hose 510, the other end fixed mounting of hose 510 has atomizer 511, the inside fixed mounting of hard pipe 59 has screw block 512, thin rod 54, peripheral gear 55 and stirring block 56 are provided with multiple groups, and multiple stirring blocks 56 are linearly rotated with equal intervals and are arranged on the outside of thin rod 54, and multiple thin rods 54, peripheral gears 55 and stirring blocks 56 are arranged with equal intervals and are arranged on the circumference of the center of the circular section of internal gear cover 52, multiple peripheral gears 55 are engaged in center gear 53, multiple peripheral gears 55 are engaged in the internal gear teeth of internal gear cover 52, apron 51 is arranged on the inside of internal gear cover 52, peripheral gear 55 and center gear 53 are arranged between internal gear cover 52 and apron 51, thin rod 54 and stirring block 56 are arranged in the inside of shell 1, first, cooperate with the rotation of apron 51 installed on the top of shell 1 and shell 1 to form the relatively closed space, for containing solution, simultaneously, when motor 513 starts, its output end drives center gear 53 to rotate, when center gear 53 rotates, peripheral gear 55 will revolve around center gear 53, and simultaneously, due to the meshing relationship with internal gear cover 52, peripheral gear 55 will also revolve along the circumferential direction of internal gear cover 52, along with the rotation of peripheral gear 55, thin rod 54 drives stirring block 56 to fully stir solution, after stirring, solution is filtered through filter plate 57 on the inside of shell 1, removes some large particle impurities, prevents these impurities from entering atomizer 511 to influence atomization effect, after filtering, solution converges through conical barrel 58 below shell 1, then in turn flows to atomizer 511 through hard pipe 59 and hose 510, screw block 512 in the inside of hard pipe 59 can play the role of certain flow restriction and stable solution flow rate, ensures that solution can stably enter atomizer 511, guarantees that atomizer 511 can more stably and efficiently atomize solution, makes atomization effect better.
[0028] In an embodiment of the utility model, the shell 1 outside is provided with auxiliary assembly 6, auxiliary assembly 6 includes connecting block 61, the center point outside fixed mounting of central gear 53 has connecting block 61, connecting block 61 outside fixed mounting has long rod 62, long rod 62 outside fixed mounting has short cylinder 63, short cylinder 63 outside fixed mounting has cross bar 64, cross bar 64 outside fixed mounting has agitating plate 65, long rod 62 outside fixed mounting has long cylinder 66, long cylinder 66 outside fixed mounting has trapezoidal plate 67, long cylinder 66 outside fixed mounting has taper block 68, cross bar 64, agitating plate 65 and trapezoidal plate 67 are provided with multiple groups, and multiple groups cross bar 64, agitating plate 65 and trapezoidal plate 67 are with the circular center of long rod 62's circular section as array center equidistant circumferential array, cross bar 64, agitating plate 65 are set up above filter plate 57, long cylinder 66, trapezoidal plate 67 and taper block 68 are set up below filter plate 57, multiple groups trapezoidal plate 67 outside and taper cylinder 58 inside adhere to, cooperate center gear 53 through connecting block 61 drive long rod 62 rotation simultaneously, the fixed cross bar 64 and agitating plate 65 of short cylinder 63 on long rod 62 outside in the rotation of long rod 62 above filter plate 57 to solution are agitated again, can be before solution passes through filter plate 57 to it more fully disturb, cooperate stirring block 56 let the disturbance of solution be more comprehensive and strong, further strengthen the mixing degree of solution, make solution more uniform, long cylinder 66 on long rod 62 outside simultaneously the trapezoidal plate 67 and taper block 68 below filter plate 57 play a role, on one hand when solution flows through here, trapezoidal plate 67 and taper block 68 can disturb the flow state of solution, prevent the impurity in solution and deposit accumulation in taper cylinder 58 cause jam, guarantee solution can smoothly through hard pipe 59 and flow to atomizer 511, on the other hand, to the flow direction of solution play a guiding role, make solution flow more orderly, ensure that solution can with more suitable flow rate and flow direction enter atomizer 511, synergistic effect is created for the atomization of solution with stirring assembly 5, the working performance of whole device is improved.
[0029] Working principle: first cooperate with the cover plate 51 of the upper rotating installation of shell 1 and shell 1 form relative closed space, for containing solution, simultaneously, when motor 513 starts, its output end drives center gear 53 rotation, when center gear 53 rotates, periphery gear 55 will revolve around center gear 53, simultaneously due to the meshing relationship with inner gear cover 52, periphery gear 55 will also revolve along the circumferential direction of inner gear cover 52, with the rotation of periphery gear 55, thin rod 54 drives stirring block 56 to the solution is fully stirred, the solution after stirring is filtered through the filter plate 57 in the inner side of shell 1, remove some large particle impurities, prevent these impurities from entering the atomizer 511 influence atomization effect, the filtered solution is gathered through the conical barrel 58 below shell 1, then in turn through hard tube 59, hose 510 flow to atomizer 511, the threaded block 512 in hard tube 59 can play certain flow limiting and stabilizing solution flow rate function, ensure that the solution can stably enter the atomizer 511, ensure that the atomizer 511 can more stably, efficiently atomize the solution, make the atomization effect better, simultaneously cooperate with center gear 53 through connecting block 61 drives long rod 62 rotation, the horizontal rod 64 and agitating plate 65 fixed on the short cylinder 63 outside long rod 62 are stirred again to the solution above filter plate 57 with the rotation of long rod 62, can be more fully disturbed before the solution passes through filter plate 57, cooperate with stirring block 56 to make the disturbance of solution more comprehensive and strong, further strengthen the mixing degree of solution, make the solution more uniform, simultaneously the trapezoidal plate 67 on the long cylinder 66 outside long rod 62 and conical block 68 play a role below filter plate 57, on the one hand, when the solution flows through here, trapezoidal plate 67 and conical block 68 can disturb the flow state of solution, prevent the impurities in solution from depositing and accumulating in conical barrel 58 to cause blockage, guarantee that the solution can smoothly pass through hard tube 59 and flow to atomizer 511;On the other hand, to the flow direction of solution play a guiding role, make the solution flow more orderly, ensure that the solution can enter the atomizer 511 with more suitable flow rate and flow direction, cooperate with stirring assembly 5, create good conditions for the atomization operation of solution, improve the working performance of the whole device.
[0030] The above has made detailed description to the utility model generally, but on the basis of the utility model, can make some modification or improvement to it, this is obvious to the general technical personnel in the technical field. Therefore, the modification or improvement without departing from the utility model idea spirit, all within the protection scope of the utility model.
Claims
1. A solution atomization device, comprising a shell (1), a circular ring frame (2) is fixedly installed outside the shell (1), a support (3) is fixedly installed outside the circular ring frame (2), and a supporting rod (4) is fixedly installed outside the support (3), characterized in that: The shell (1) outside is provided with a stirring assembly (5), the stirring assembly (5) includes: Cover plate (51), the shell (1) is rotatably installed with cover plate (51) on the top, the shell (1) is clamped and installed with internal gear cover (52) outside, the internal gear cover (52) is fixedly installed with motor (513) outside, the motor (513) output end is fixedly installed with center gear (53); Thin rod (54), the cover plate (51) is rotatably installed with thin rod (54) outside, the thin rod (54) is fixedly installed with peripheral gear (55) outside, the thin rod (54) is fixedly installed with stirring block (56) outside, the shell (1) is fixedly installed with filter plate (57) inside, the shell (1) is fixedly installed with conical cylinder (58) one end below; Hard tube (59), the conical cylinder (58) is fixedly installed with hard tube (59) one end on the other end, the hard tube (59) is fixedly installed with hose (510) one end on the other end, the hose (510) is fixedly installed with atomizer (511) on the other end, the hard tube (59) is fixedly installed with threaded block (512) inside.
2. A solution atomizing device according to claim 1, characterized in that: The thin rod (54), peripheral gear (55) and stirring block (56) are provided with multiple groups.
3. The solution atomizing device according to claim 1, characterized by: Multiple center gear (53) is engaged in the internal gear cover (52) inside the multiple peripheral gear (55), multiple peripheral gear (55) is engaged in the internal gear cover (52) inside tooth, the cover plate (51) is arranged inside the internal gear cover (52), the peripheral gear (55) and center gear (53) are arranged between the internal gear cover (52) and cover plate (51), the thin rod (54) and stirring block (56) are arranged inside the shell (1).
4. The solution atomizing device according to claim 1, characterized by: The shell (1) outside is provided with an auxiliary assembly (6), the auxiliary assembly (6) includes connecting block (61), the center gear (53) center point is fixedly installed with connecting block (61) outside, the connecting block (61) is fixedly installed with long rod (62) outside, the long rod (62) is fixedly installed with short cylinder (63) outside, the short cylinder (63) is fixedly installed with cross bar (64) outside, the cross bar (64) is fixedly installed with stirring plate (65) outside, the long rod (62) is fixedly installed with long cylinder (66) outside, the long cylinder (66) is fixedly installed with trapezoidal plate (67) outside, the long cylinder (66) is fixedly installed with tapered block (68) outside.
5. A solution atomising device according to claim 4, wherein: The cross bar (64), stirring plate (65) and trapezoidal plate (67) are provided with multiple groups.
6. A solution atomizing device according to claim 4, wherein: The cross bar (64), stirring plate (65) are arranged above the filter plate (57), the long cylinder (66), trapezoidal plate (67) and tapered block (68) are arranged below the filter plate (57), multiple trapezoidal plate (67) outside and conical cylinder (58) inside are attached.