Automatic rust removal device for surface of wire rod
The automatic cleaning of iron filings on the scraper is achieved through gear transmission via a rotating roller and reciprocating sleeve structure. Combined with the spray nozzles that spray rust remover and the collection box that collects rust filings, this solves the problem of residual iron filings on the scraper affecting the quality of rust removal, and realizes an efficient and reliable wire rod rust removal process.
Patent Information
- Application Number
- CN202520430815.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-12
- Publication Date
- 2026-01-16
- Estimated Expiration
- 2035-03-12
AI Technical Summary
In existing wire rust removal devices, residual iron filings on the scraper can easily affect the quality and efficiency of rust removal, thus limiting the normal use of the device.
The device employs a rotating roller and reciprocating sleeve structure, using gear transmission to drive the cleaning roller and blades to automatically clean residual iron filings. It also uses a water spray head to spray rust remover to remove rust from the wire surface, and a collection box to collect rust filings, preventing iron filings from flying around and causing equipment corrosion.
Effectively clean residual iron filings on the scraper, ensuring rust removal quality and efficiency, preventing internal corrosion of the equipment, and extending the service life and rust removal effect of the equipment.
Smart Images
Figure CN223801230U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to wire rod rust removal technical field, concretely is a kind of wire rod surface automatic rust removal device. BACKGROUND
[0002] In the steel wire drawing production of metal product industry, in order to ensure the quality of steel wire product, improve the service life of wire drawing die, the surface of raw material for steel wire production, i.e.
[0003] When the existing wire rod is rusted, the wire rod is scraped by a scraper to remove the rust on the surface of the wire rod, but the scraper can easily leave some iron filings on the scraper after long-term work, and too much residual iron filings can reduce the scraping quality and efficiency of the scraper, affecting the normal use of the device. UTILITY MODEL CONTENT
[0004] The utility model aims at providing a kind of wire rod surface automatic rust removal device to solve the problems raised in the above background.
[0005] To achieve the above object, the utility model provides the following technical scheme: a kind of wire rod surface automatic rust removal device, including base, the base is provided with wire feeding barrel, the base is also provided with shell, the shell is provided with water tank, the shell two sides are respectively provided with wire inlet and wire outlet, the shell is also provided with rust removal mechanism;
[0006] The rust removal mechanism includes two groups of motors arranged on the shell, the output end of the two groups of motors is provided with a rotating roller, one side of the rotating roller is provided with a reciprocating screw rod, two groups of first gears are arranged on the reciprocating screw rod, a third gear is engaged on each of the two groups of first gears, a plurality of cleaning rollers are arranged on the two groups of third gears, a reciprocating sleeve is further arranged on the reciprocating screw rod, a blade is arranged inside the reciprocating sleeve, a connecting plate is further arranged on the reciprocating sleeve, a first rack is arranged on the connecting plate, a water pipe is arranged at the lower end of the water tank, a second gear is arranged at the lower end of the water pipe, the second gear is engaged with the first rack, and the water pipe penetrates the second gear to connect a water jet head.
[0007] Preferably, a first support seat is arranged on the base, the first support seat is slidably connected with the wire feeding barrel, and a second support seat is further arranged on the base, the second support seat is fixedly connected with the motor.
[0008] Preferably, two groups of fixed columns are slidably arranged on one side of the two groups of third gears, one end of each of the two groups of fixed columns is fixedly connected with the base, and a first hole is arranged inside each of the two groups of fixed columns, and the size is adapted to the wire rod.
[0009] Preferably, the inside of the base is provided with a collection box, and the two sides of the collection box are designed as inclined surfaces.
[0010] Preferably, a plurality of the cleaning rollers are designed of elastic material, and the blades are designed to be detachable.
[0011] Preferably, a plurality of grinding blocks are arranged on the rotating roller, and the plurality of grinding blocks are arranged correspondingly.
[0012] Compared with the prior art, the utility model has the beneficial effects that:
[0013] 1. The first gear is rotated to drive the third gear to rotate, and the third gear drives the cleaning roller to rotate. When the reciprocating sleeve moves to the two ends, the cleaning roller cleans the remaining embroidery on the blade, avoids too much embroidery remaining on the blade, affects the normal work of the blade, and further affects the normal work of the device, so as to reduce the rust removal quality and efficiency of the device.
[0014] 2. The second gear rotates to spray the rust remover in the water tank from the water spraying head to the metal wire added from the wire inlet, and the reciprocating sleeve drives the internal blade to move, scrapes the metal wire sprayed with the rust remover, scrapes the embroidery on the wire, and falls into the collection box for collection, avoids the embroidery on the metal wire flying randomly, corrodes the inside of the device, and repeatedly scrapes the embroidery on the reciprocating sleeve through the reciprocating movement of the reciprocating sleeve, avoids the residual on the metal wire. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0016] Figure 2 It is a schematic diagram of the rust removal mechanism of the utility model;
[0017] Figure 3 It is a schematic diagram of the rust removal mechanism of the utility model Figure 2 It is an enlarged view of part A of the utility model;
[0018] Figure 4 It is a schematic diagram of the rust removal mechanism of the utility model;
[0019] In the figure: 1, base; 11, first support seat; 111, wire feeding barrel; 12, wire inlet; 13, wire outlet; 14, second support seat; 15, shell; 16, water tank; 2, rust removal mechanism; 21, motor; 22, rotating roller; 221, grinding block; 23, reciprocating wire rod; 231, first gear; 24, reciprocating sleeve; 241, connecting plate; 242, first rack; 243, second gear; 244, water spraying head; 245, water pipe; 246, blade; 25, fixed column; 251, third gear; 252, cleaning roller; 26, collection box. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the utility model will be apparently and completely described in connection with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all the other embodiments obtained by the ordinary skilled in the art without creative labor belong to the scope of protection of the utility model.
[0021] Please refer to Figures 1 to 4 The utility model provides a kind of wire surface automatic derusting device, including base 1, base 1 is provided with line feeding barrel 111, base 1 is also provided with shell 15, shell 15 is provided with water tank 16, shell 15 two sides are provided with wire inlet 12 and wire outlet 13 respectively, shell 15 is also provided with derusting mechanism 2;
[0022] Derusting mechanism 2 includes two groups of motor 21 arranged on shell 15, the output end of two groups of motor 21 is provided with rotating roller 22, rotating roller 22 side is provided with reciprocating screw rod 23, two groups of first gear 231 are provided on reciprocating screw rod 23, third gear 251 is engaged on the first gear 231, multiple groups of cleaning roller 252 are provided on two groups of third gear 251, reciprocating sleeve 24 is also provided on reciprocating screw rod 23, blade 246 is arranged in reciprocating sleeve 24, connecting plate 241 is also provided on reciprocating sleeve 24, first rack 242 is provided on connecting plate 241, water pipe 245 is provided at the lower end of water tank 16, second gear 243 is provided at the lower end of water pipe 245, second gear 243 is engaged with first rack 242, water pipe 245 penetrates second gear 243 and connects water spraying head 244.
[0023] When using the device, the wire to be derusted is put into wire inlet 12 through line feeding barrel 111, motor 21 is started to drive reciprocating screw rod 23 to rotate, reciprocating screw rod 23 drives reciprocating sleeve 24 to reciprocate, reciprocating sleeve 24 drives connecting plate 241 to reciprocate, connecting plate 241 drives first rack 242 to move, first rack 242 drives second gear 243 to rotate, second gear 243 sprays derusting agent in water tank 16 from water spraying head 244 onto metal wire added from wire inlet 12, while reciprocating sleeve 24 moves to drive internal blade 246 to move, and the metal wire sprayed with derusting agent is scraped, the lint on the wire is scraped off and falls into collecting box 26 for collection, avoiding that the lint on the metal wire flies and corrodes the interior of the device, and reciprocating sleeve 24 reciprocates to repeatedly scrape the lint on reciprocating sleeve 24, avoiding that there is residual on the metal wire.
[0024] Meanwhile, the first gear 231 rotates to drive the third gear 251 to rotate, and the third gear 251 rotates to drive the cleaning roller 252 to rotate, so that the rust on the blade 246 is cleaned when the reciprocating sleeve 24 moves to both ends, so that the blade 246 is prevented from being affected by too much rust, and the normal work of the blade 246 is affected. Meanwhile, the rotating roller 22 rotates to drive the polishing block 221 to rotate, so that the metal wire that has been rusted is polished, so that burrs are prevented from being generated on the wire after the blade 246 scrapes the wire, and the quality of the wire after rust removal is affected.
[0025] In an optional embodiment, the base 1 is provided with a first support seat 11, and the first support seat 11 is in sliding connection with the wire feeding barrel 111. The base 1 is also provided with a second support seat 14, and the second support seat 14 is in fixed connection with the motor 21.
[0026] It should be noted that the wire feeding barrel 111 slides inside the first support seat 11 to feed the wire from the inside of the wire inlet 12 into the device for rust removal work, and the second support seat 14 fixes the motor 21 to prevent the motor 21 from loosening during work and affecting the normal work of the device.
[0027] In an optional embodiment, one side of the two groups of third gears 251 is provided with two groups of fixed columns 25, one end of the two groups of fixed columns 25 is in fixed connection with the base 1, and the inside of the two groups of fixed columns 25 is provided with a first hole, and the size is matched with the wire.
[0028] It should be noted that the third gear 251 is fixed by the fixed column 25, so that the third gear 251 is always in meshing with the first gear 231, and the third gear 251 is rotated by the rotation of the first gear 231, so that the third gear 251 on the third gear 251 is rotated to clean the rust on the blade 246, so that too much rust is prevented from being left on the blade 246.
[0029] In an optional embodiment, the inside of the base 1 is provided with a collection box 26, and the two sides of the collection box 26 are designed as inclined surfaces.
[0030] It should be noted that the reciprocating sleeve 24 reciprocates with the reciprocating wire rod 23 to drive the blade 246 to reciprocate to scrape the rust on the wire, and the rust scraped off falls onto the collection box 26, and part of the rust removal agent sprayed by the water spraying head 244 falls onto the inclined surface of the collection box 26 and flows to the collection box 26 through the inclined surface for collection.
[0031] In an optional embodiment, the plurality of cleaning rollers 252 are designed of elastic material, and the blade 246 is designed to be detachable.
[0032] It should be noted that the cleaning roller 252 is designed of elastic material to avoid damaging the blade 246 when the cleaning roller 252 contacts the blade 246, affecting the normal work of the device, and the blade 246 can be disassembled after being damaged.
[0033] In an optional embodiment, a plurality of sets of polishing blocks 221 are arranged on the rotating roller 22, and the plurality of sets of polishing blocks 221 are arranged correspondingly.
[0034] It should be noted that the plurality of sets of polishing blocks 221 polish the wire after rust removal following the rotation of the rotating roller 22 to avoid burrs during scraping and affect the quality of the wire.
[0035] Working principle: when using the device, the wire to be rusted is put into the wire inlet 12 through the wire feeding barrel 111, the reciprocating screw rod 23 is rotated by starting the motor 21, the reciprocating sleeve 24 is moved reciprocally by the rotation of the reciprocating screw rod 23, the connecting plate 241 is moved reciprocally by the reciprocating movement of the reciprocating sleeve 24, the first rack 242 is moved by the reciprocating movement of the connecting plate 241, the second gear 243 is rotated by the movement of the first rack 242, the rust remover in the water tank 16 is sprayed from the water spraying head 244 to the metal wire added from the wire inlet 12, at the same time, the blade 246 in the reciprocating sleeve 24 is moved by the movement of the reciprocating sleeve 24, the metal wire sprayed with the rust remover is scraped to remove the rust on the wire, and the rust is collected in the collecting box 26 to avoid the rust flying and corroding the inside of the device, and the rust on the reciprocating sleeve 24 is repeatedly scraped by the reciprocating movement of the reciprocating sleeve 24.
[0036] At the same time, the first gear 231 rotates to drive the third gear 251 to rotate, the third gear 251 rotates to drive the cleaning roller 252 to rotate, the cleaning roller 252 cleans the rust remaining on the blade 246 when the reciprocating sleeve 24 moves to both ends to avoid too much rust remaining on the blade 246 affecting the normal work of the blade 246, at the same time, the polishing blocks 221 are rotated by the rotation of the rotating roller 22 to polish the metal wire that has been rusted.
[0037] The wire feeding barrel 111 slides in the first support seat 11 to feed the wire from the wire inlet 12 into the device for rust removal, at the same time, the second support seat 14 fixes the motor 21, the reciprocating sleeve 24 moves reciprocally following the reciprocating screw rod 23 to drive the blade 246 to move reciprocally to scrape the rust on the wire, at the same time, the rust scraped falls on the collecting box 26, part of the rust remover sprayed by the water spraying head 244 falls on the inclined surface of the collecting box 26 to flow to the collecting box 26 through the inclined surface for collection, the cleaning roller 252 is designed of elastic material to avoid damaging the blade 246 when the cleaning roller 252 contacts the blade 246, affecting the normal work of the device, and the blade 246 can be disassembled after being damaged.
[0038] While the embodiments of the present application have been illustrated and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the spirit and scope of the application, which is defined by the appended claims and their equivalents.
Claims
1. A wire surface automatic rust removal device comprising a base (1), characterized in that, The base (1) is provided with a wire feeding barrel (111), and the base (1) is also provided with a shell (15), the shell (15) is provided with a water tank (16), the shell (15) is provided with a wire inlet (12) and a wire outlet (13) on both sides, and the shell (15) is also provided with a rust removal mechanism (2). The rust removal mechanism (2) comprises two groups of motors (21) arranged on the shell (15), the output ends of the two groups of motors (21) are provided with rotating rollers (22), one side of the rotating roller (22) is provided with a reciprocating wire rod (23), the reciprocating wire rod (23) is provided with two groups of first gears (231), the two groups of first gears (231) are engaged with third gears (251), the two groups of third gears (251) are provided with a plurality of cleaning rollers (252), the reciprocating wire rod (23) is also provided with a reciprocating sleeve (24), the reciprocating sleeve (24) is provided with a blade (246) in the inside, the reciprocating sleeve (24) is also provided with a connecting plate (241), the connecting plate (241) is provided with a first rack (242), the water tank (16) is provided with a water pipe (245) at the lower end, the water pipe (245) is provided with a second gear (243) at the lower end, the second gear (243) is engaged with the first rack (242), and the water pipe (245) penetrates the second gear (243) and is connected with a water spraying head (244).
2. The automatic wire surface rust removal device according to claim 1, characterized in that, The base (1) is provided with a first support seat (11), the first support seat (11) is in sliding connection with the wire feeding barrel (111), and the base (1) is also provided with a second support seat (14), the second support seat (14) is in fixed connection with the motor (21).
3. The automatic wire surface rust removal device according to claim 1, characterized in that, Two groups of the third gears (251) are provided with two groups of fixed columns (25) on one side in sliding connection, one end of the two groups of fixed columns (25) is fixedly connected with the base (1), and the two groups of fixed columns (25) are provided with first holes in the inside, and the size is matched with the wire.
4. The automatic wire surface rust removal device according to claim 1, characterized in that, The inside of the base (1) is provided with a collecting box (26), and the two sides of the collecting box (26) are designed as inclined surfaces.
5. The automatic wire surface rust removal device according to claim 1, characterized in that, A plurality of the cleaning rollers (252) are designed of elastic material, and the blade (246) is designed to be detachable.
6. The automatic wire surface rust removal device according to claim 1, characterized in that, The rotating roller (22) is provided with a plurality of polishing blocks (221), and the plurality of polishing blocks (221) are correspondingly arranged.