Constant-pressure equipment for machine tool
By using connectors with an inner layer of rubber, a middle layer of stainless steel, and an outer layer of electromagnetic coils in the constant pressure equipment of machine tools, combined with flexible damping sheets and magnetorheological materials, the problem of coolant pressure fluctuation caused by pump pulsation was solved, achieving stable coolant delivery and pipeline protection.
Patent Information
- Application Number
- CN202520009786.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-03
- Publication Date
- 2026-01-16
- Estimated Expiration
- 2035-01-03
AI Technical Summary
When existing constant pressure equipment is in operation, the pulsating pressure and flow rate fluctuations of the pump directly affect the pipeline, resulting in coolant pressure fluctuations and pipeline damage.
The connectors consist of an inner rubber layer, a middle stainless steel layer, and an outer electromagnetic coil. Combined with flexible damping sheets and magnetorheological materials, the electromagnetic coils adjust the magnetic field strength to absorb vibration energy. The flexible damping sheets deform to absorb the initial impact, and the magnetorheological materials harden under the action of the magnetic field to absorb vibration energy, thus reducing the impact of pulsation on the coolant pressure.
It effectively reduces the impact of pulsation on coolant pressure, lowers the risk of pipeline damage, and ensures stable coolant delivery.
Smart Images

Figure CN223802159U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to machine tool constant pressure technical field, especially a kind of machine tool constant pressure equipment. BACKGROUND
[0002] Machine tool constant pressure equipment is a kind of device for ensuring that the hydraulic system pressure of machine tool remains stable during operation, accurately and stably supply coolant for the machining processes such as cutting and grinding of machine tool, and fully guarantee the efficient and high-precision operation of machine tool, and its core value lies in maintaining constant coolant pressure.
[0003] At present, in the existing constant pressure equipment, the pump inevitably generates pulsation when working, and this pulsation pressure is most obvious at the outlet of the pump, because the coolant is just discharged at high speed from the pump, and the fluctuations of pressure and flow rate directly act on the pipeline, causing the coolant pressure in the pipeline to fluctuate, and the pipeline is prone to damage, therefore, the present application provides a kind of machine tool constant pressure equipment to meet the needs. UTILITY MODEL CONTENTS
[0004] The technical problem to be solved by the utility model is to provide a kind of machine tool constant pressure equipment to solve the problem that the pump in the existing constant pressure equipment generates pulsation when working, and the fluctuations of pressure and flow rate directly act on the pipeline, causing the coolant pressure in the pipeline to fluctuate.
[0005] To solve the above technical problems, the utility model provides the following technical scheme.
[0006] A kind of machine tool constant pressure equipment, comprising: bottom plate;Buffer area, set on the bottom plate;Pump body, set on the buffer area;Connecting piece, communication setting in the output end of the pump body;Conveying pipe, communication setting on the connecting piece;The connecting piece includes outer layer, middle layer and inner layer;Spiral groove, set on the middle layer, and close to the inner layer;A plurality of flexible damping sheets, one end is set in spiral groove, the other end is connected with the inner layer, the flexible damping sheet is fan-shaped;Magnetorheological material, filled in the flexible damping sheet;The outer layer is double-layer center shape;Electromagnetic coil, set in the outer layer.
[0007] The inner layer is composed of rubber material;The middle layer is composed of stainless steel material.
[0008] It further comprises: storage tank, set on the bottom plate;The input end of the pump body is communicated with the storage tank.
[0009] It further comprises: soundproof frame, set on the bottom plate, for absorbing the noise generated when the pump body works.
[0010] Support frame, set in the conveying pipe; installation frame, set in the buffer area; installation plate, slidingly arranged in the installation frame, and connected with the pump body.
[0011] Further comprising: several buffer members arranged at four corners of the inner cavity of the installation frame and connected with the installation plate.
[0012] Further comprising: a slide rod arranged in the installation frame; two sliding blocks symmetrically arranged on the slide rod.
[0013] Further comprising: a tension spring arranged between the two sliding blocks; a limiting cylinder sleeved at the center of the slide rod, and the tension spring penetrates through the limiting cylinder; the tension spring is deformed when the two sliding blocks move; a support rod, one end of which is arranged on the installation plate, and the other end of which is connected with the sliding block.
[0014] Compared with the prior art, the utility model has at least the following beneficial effects.
[0015] In the above scheme, by arranging the connecting piece, when the pump body pulsation makes the cooling liquid pressure and flow rate fluctuation transmit to the connecting piece, the inner layer can effectively absorb the initial pressure impact and high-frequency vibration, and provide the first buffer defense line, when the impact is transmitted to the middle layer, the flexible damping sheet starts to deform, further absorbing vibration energy, at the same time, the electromagnetic coil changes the magnetic field intensity, so that the magnetorheological material gradually hardens under the action of the initial magnetic field, thereby effectively absorbing and dissipating vibration energy, reducing the influence of pulsation on the cooling liquid pressure in the conveying pipe, and reducing the pipeline damage. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 It is a schematic diagram of machine tool constant pressure equipment.
[0017] Figure 2 It is a schematic diagram of the storage tank structure.
[0018] Figure 3 It is a side view of the installation frame structure.
[0019] Figure 4 It is a top view of the connecting piece structure.
[0020] Figure 5 It is a schematic diagram of the electromagnetic coil structure.
[0021] Figure 6 It is a schematic diagram of the spiral groove structure.
[0022] Figure 7 It is a schematic diagram of the magnetorheological material structure.
[0023] [REFERENCE SIGNS]
[0024] 1, bottom plate; 2, sound insulation frame; 3, storage tank; 4, pump body; 5, conveying pipe; 6, buffer area; 7, support frame; 8, connecting piece; 61, mounting frame; 62, buffer piece; 63, support rod; 64, mounting plate; 65, limiting cylinder; 66, extension spring; 67, sliding rod; 68, sliding block; 81, outer layer; 82, middle layer; 83, inner layer; 84, electromagnetic coil; 85, flexible damping piece; 86, spiral groove; 87, magnetorheological material.
[0025] As shown in the drawings, in order to clearly realize the structure of the embodiments of the utility model, specific structures and devices are marked in the drawings, but this is only for the need of illustration, and is not intended to limit the utility model in the specific structure, device and environment, and the ordinary skilled in the art can adjust or modify these devices and environment according to specific needs, and the adjustment or modification still includes in the scope of the appended claims. DETAILED DESCRIPTION
[0026] A machine tool constant pressure equipment provided by the utility model will be described in detail below in combination with the drawings and specific embodiments. Meanwhile, it is explained here that in order to make the embodiments more detailed, the following embodiments are the best, preferred embodiments, and other alternative ways can also be adopted by the skilled in the art to implement some known technologies; and the drawings are only used to describe the embodiments more specifically, and are not intended to specifically limit the utility model.
[0027] As Figure 1 - Figure 7 shown, the embodiment of the utility model provides a machine tool constant pressure equipment, including: bottom plate 1;Buffer area 6, set up on bottom plate 1;Pump body 4, set up on buffer area 6;Connecting piece 8, the output end of being set up in pump body 4 is communicated;Conveying pipe 5, set up in connecting piece 8 is communicated;Connecting piece 8 includes outer layer 81, middle layer 82 and inner layer 83;Spiral groove 86, set up in middle layer 82, and close to inner layer 83;A plurality of flexible damping pieces 85, one end is set up in spiral groove 86, the other end is connected with inner layer 83, and flexible damping piece 85 is fan-shaped;Magnetorheological material 87, fill in flexible damping piece 85;Outer layer 81 is double-layer center shape;Electromagnetic coil 84, set up in outer layer 81.
[0028] The pressure sensor is arranged on the conveying pipe 5. When the pressure is too high, it means that the output or working condition of the pump body 4 abnormally fluctuates, the electromagnetic coil 84 increases the current, the magnetorheological material 87 is under the action of the strong magnetic field, the damping force of the flexible damping sheet 85 is rapidly increased, the vibration is strongly inhibited, and the flow rate and the pressure are rapidly returned to the normal track. Conversely, if the pressure is slightly low, the electromagnetic coil 84 appropriately reduces the current, the flexible damping sheet 85 is flexibly adapted, and it is ensured that the cooling liquid still flows smoothly and stably. The frequency converter is arranged on the pump body 4 and is electrically connected with the pressure sensor. By arranging the spiral groove 86, a relatively stable placement space can be provided for the flexible damping sheet 85, the position of the flexible damping sheet 85 is more fixed, when the pipeline vibrates, the flexible damping sheet 85 is subjected to extrusion and shearing action in the spiral groove 86, due to the limitation of the groove, the deformation direction and degree of the flexible damping sheet 85 can be controlled to some extent, so that the damping performance can be more effectively played.
[0029] By arranging the flexible damping sheet 85 in a fan shape, the deformation ability of the flexible damping sheet 85 in different directions is different when the pipeline vibrates, in the main vibration direction of the pipeline, more flexible damping sheets 85 with larger central angles can provide greater damping force, effectively inhibit the vibration in this direction, and the fan-shaped structure enables the flexible damping sheet 85 to generate shearing force in different directions during deformation. This multi-directional damping effect can better adapt to complex vibration conditions.
[0030] The inner layer 83 is composed of rubber material; the middle layer 82 is composed of stainless steel material. By arranging the inner layer 83, the main function of the rubber material is to provide flexible connection and preliminary buffering, which will be elastically deformed with the slight vibration and displacement of the pipeline. By arranging the middle layer 82, the stainless steel material provides firm support for the connecting piece 8, ensuring the structural integrity of the connecting piece 8 when it bears the pulsating pressure and the scouring of the cooling liquid for a long time. The outer layer 81 is made of protective material and has shielding effect, avoiding interference to the outside when the electromagnetic coil 84 works.
[0031] Further comprising: a storage tank 3 arranged on the bottom plate 1; the input end of the pump body 4 communicates with the storage tank 3. By arranging the storage tank 3, the cooling liquid is stored, and the liquid inlet is arranged on the storage tank 3.
[0032] Further comprising: a soundproof frame 2 arranged on the bottom plate 1, used for absorbing the noise generated when the pump body 4 works. By arranging the soundproof frame 2, sound-absorbing materials such as sound-absorbing cotton, foamed plastic or other porous sound-absorbing materials are used. When the noise generated by the pump body 4 enters the sound-absorbing material, the sound wave causes the air in the pore to vibrate. Due to the friction between the air and the sound-absorbing material and the repeated compression and expansion of the air in the pore, the sound energy will gradually be converted into heat energy and consumed. The movable door is arranged on the soundproof frame 2, which is convenient for opening to replace or repair the internal equipment.
[0033] Further comprising: a support frame 7 arranged on the conveying pipe 5; a mounting frame 61 arranged in the buffer area 6; a mounting plate 64 slidingly arranged in the mounting frame 61 and connected with the pump body 4. By arranging the support frame 7, the conveying pipe 5 is supported, and sponge or flexible material is arranged at the contact position of the support frame 7 and the conveying pipe 5, and the support frame 7 is installed by bolts or clamps.
[0034] Further comprising: a plurality of buffer members 62 arranged at four corners of the inner cavity of the mounting frame 61 and connected with the mounting plate 64. By arranging the buffer member 62, a telescopic rod is arranged, a limiting plate is arranged on the telescopic rod, a reset spring is arranged on the limiting plate, the reset spring is connected with the mounting plate 64, when the mounting plate 64 moves downward, the reset spring is extruded to store elastic energy, after the downward force disappears, the reset spring releases the elastic energy to reset the telescopic rod.
[0035] Further comprising: a slide rod 67 arranged in the mounting frame 61; two slide blocks 68 symmetrically arranged on the slide rod 67. By arranging the two slide blocks 68, the two slide blocks 68 move along the slide rod 67, when the mounting plate 64 moves, the two slide blocks 68 move close to each other or move away from each other, the vibration energy is dispersed and buffered by the sliding of the slide blocks 68; the slide rod 67 is arranged to provide a movement track for the slide blocks 68.
[0036] Further comprising: a tension spring 66 arranged between the two slide blocks 68; a limiting cylinder 65 arranged at the center of the slide rod 67, the tension spring 66 penetrates through the limiting cylinder 65; the tension spring 66 is arranged to deform when the two slide blocks 68 move; a support rod 63, one end of which is arranged on the mounting plate 64 and the other end of which is connected with the slide block 68.
[0037] By arranging the tension spring 66, when the two slide blocks 68 move close to each other, the tension spring 66 is extruded to store elastic energy, when the two slide blocks 68 move away from each other, the tension spring 66 releases the elastic energy; by arranging the limiting cylinder 65, the deformation range of the tension spring 66 is limited, so as to avoid excessive stretching or compression of the spring when subjected to excessive force.
[0038] The utility model provides technical scheme provided by the utility model, pump body 4 runs, the cooling liquid in storage tank 3 is drawn out, is transported to the conveying pipe 5 in through connecting piece 8, when the pulsation and vibration of pump body 4 operation, the inner layer 83 rubber layer rate first buffering pressure impact, flexible damping piece 85 deforms with vibration initially, magnetic rheological material 87 is affected by initial magnetic field, starts to absorb part vibration energy, the structure of spiral groove 86 on middle layer 82 complies with pipeline initial vibration displacement, prevents stress concentration damage connecting piece 8, the dynamic optimization flexible damping piece 85 performance of solenoid 84, the mounting plate 64 moves synchronously along with pump body 4 vibration simultaneously, drives support rod 63 to move to push two sliders 68 to each other close, tensile spring 66 is pressed to buffer the vibration energy of pump body 4.
[0039] The utility model covers any alternative, modification, equivalent method and scheme in the essence and range of the utility model. In order to make the public have the thorough understanding of the utility model, the specific details are explained in the above preferred embodiment of the utility model, and the utility model can be completely understood without the description of these details for the person skilled in the art. In addition, in order to avoid unnecessary confusion to the essence of the utility model, the well-known method, process, flow, element and circuit are not explained in detail.
[0040] The above is only the preferred embodiment of the utility model, and it should be pointed out that, for the ordinary skilled person in the art, without departing from the principle of the utility model, a number of improvements and refinements can be made, and these improvements and refinements should be regarded as the protection scope of the utility model.
Claims
1. A machine tool constant pressure device, characterized by, include: Base plate (1); A buffer area (6) is provided on the base plate (1); Pump body (4) is disposed on the buffer area (6); Connector (8) is provided at the output end of the pump body (4); The delivery pipe (5) is connected to the connector (8); The connector (8) includes an outer layer (81), a middle layer (82) and an inner layer (83); A spiral groove (86) is provided on the middle layer (82) and close to the inner layer (83); Several flexible damping sheets (85) are arranged at one end in a spiral groove (86) and at the other end connected to the inner layer (83). The flexible damping sheets (85) are fan-shaped. Magnetorheological material (87) is filled inside the flexible damping sheet (85); The outer layer (81) has a double-layered central shape; An electromagnetic coil (84) is disposed within the outer layer (81).
2. The machine tool constant pressure apparatus according to claim 1, characterized by, The inner layer (83) is made of rubber; the middle layer (82) is made of stainless steel.
3. The machine tool constant pressure apparatus according to claim 1, characterized by, Also includes: Storage tank (3) is mounted on the base plate (1); The input end of the pump body (4) is connected to the storage tank (3).
4. The machine tool constant pressure apparatus according to claim 1, characterized by, Also includes: A soundproof frame (2) is installed on the base plate (1) to absorb the noise generated when the pump body (4) is working.
5. The machine tool constant pressure apparatus according to claim 1, characterized by, Also includes: A support frame (7) is provided on the conveying pipe (5); Mounting frame (61) is set within the buffer area (6); The mounting plate (64) is slidably disposed within the mounting frame (61) and connected to the pump body (4).
6. The machine tool constant pressure apparatus according to claim 5, characterized by, Also includes: Several buffer components (62) are disposed at the four corners of the inner cavity of the mounting frame (61) and connected to the mounting plate (64).
7. The machine tool constant pressure apparatus according to claim 5, characterized by, Also includes: A slide bar (67) is disposed within the mounting frame (61); Two sliders (68) are slidably mounted on the slider (67) and are arranged symmetrically.
8. The machine tool constant pressure apparatus according to claim 7, characterized by, Also includes; A tension spring (66) is disposed between the two sliders (68); A limiting cylinder (65) is sleeved on the center of the slide rod (67), and the tension spring (66) passes through the limiting cylinder (65); The tension spring (66) is configured to deform when the two sliders (68) move; The support rod (63) has one end mounted on the mounting plate (64) and the other end connected to the slider (68).