Semi-automatic handrail assembling tool
By designing a semi-automatic assembly fixture for railings, the precise positioning and fixing of parts are achieved using components such as platform plates and cylinders. This solves the problems of time-consuming and labor-intensive railing assembly and difficulty in controlling precision, improves assembly efficiency and stability, and enhances the structural strength of the fixture.
Patent Information
- Application Number
- CN202520327594.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-27
- Publication Date
- 2026-01-16
- Estimated Expiration
- 2035-02-27
AI Technical Summary
In the existing technology, the railing assembly process relies on manual labor, which is time-consuming, labor-intensive, and difficult to control in terms of precision. Welding deformation is a frequent problem, making it difficult to meet the needs of efficient and precise production.
Design a semi-automatic assembly tool for railings. Utilize components such as platform plates, cylinders, and positioning plates to achieve precise positioning and fixing of parts, simplify the assembly process, reduce the labor intensity of operators, and improve assembly efficiency.
It improved the accuracy and stability of railing assembly, simplified the assembly process, reduced the labor intensity of operators, enhanced the structural strength of tooling, and improved production efficiency and product quality.
Smart Images

Figure CN223802475U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to tool fixture technical field, concretely is a kind of balustrade semi-automatic assembly tool. BACKGROUND
[0002] With the acceleration of urbanization, as the important component of building safety facilities, the demand of balustrade is increasing. At present, the balustrade is assembled by using manual lofting in machining workshop, and it is highly dependent on human resources in assembly, which not only leads to time-consuming and laborious in assembly process, but also is difficult to achieve the expected assembly effect due to deformation problem caused by heat input in assembly precision control and welding process.
[0003] With the increasing market demand and the acceleration of production rhythm, it is difficult to meet the efficient and accurate production demand by simply relying on manual assembly, and the phenomenon of production progress lagging behind frequently occurs, and the error rate is high in manual assembly process, which seriously restricts the improvement of overall assembly efficiency and product quality. UTILITY MODEL CONTENT
[0004] The utility model aims at providing a kind of balustrade semi-automatic assembly tool to solve the problems raised in the above background.
[0005] To achieve the above object, the utility model provides the following technical scheme:
[0006] A kind of balustrade semi-automatic assembly tool, including platform plate, the platform plate is assembled with balustrade, the balustrade is composed of left vertical plate, right vertical plate, sealing plate, angle steel one and round tube,
[0007] The two sides of the sealing plate are respectively provided with fourth cylinder and third cylinder;
[0008] The outer side of the angle steel one is provided with end plate;
[0009] The two sides of the left vertical plate are respectively evenly provided with a plurality of first support plates and first cylinders;
[0010] The inner side of the right vertical plate is respectively evenly provided with a plurality of second support plates and second cylinders, and the outer side of the right vertical plate is respectively evenly provided with a plurality of first positioning plates and sixth cylinders.
[0011] Further preferably, the fourth cylinder is provided with two, two fourth cylinders are symmetrically arranged on the outer side of the sealing plate, and the driving end of the fourth cylinder is connected with the outer side of the sealing plate.
[0012] Further preferably, a plurality of third positioning plates are evenly arranged along the outer side of the left vertical plate, and holes are formed in the third positioning plates;
[0013] A second positioning plate corresponding to the third positioning plate is arranged between the left stand plate and the right stand plate;
[0014] The third positioning plate and the second positioning plate correspond to each other and are perpendicular to the length direction of the left stand plate.
[0015] Further preferably, a plurality of flat iron supporting components are uniformly arranged between the left stand plate and the right stand plate along the length direction of the left stand plate;
[0016] The flat iron supporting component comprises two fourth positioning plates, and the two fourth positioning plates are perpendicular to the length direction of the left stand plate;
[0017] The top of the plurality of fourth positioning plates is of an L-shaped structure, and the opening of the plurality of fourth positioning plates faces the side of the enclosing plate.
[0018] Further preferably, a plurality of stand plate pressing components are uniformly arranged between the left stand plate and the right stand plate along the length direction of the left stand plate.
[0019] Further preferably, a fifth positioning plate is further arranged between the left stand plate and the right stand plate.
[0020] Further preferably, the driving end of the fourth air cylinder and the driving end of the sixth air cylinder are respectively connected to one end of a clamping jaw, and the other end of the clamping jaw is connected with a circular pipe.
[0021] Further preferably, a plurality of supporting legs are uniformly arranged at the bottom of the platform plate, a cross beam is arranged between the supporting leg and the platform plate, and a first ribbed plate is arranged between the supporting leg and the cross beam.
[0022] Compared with the prior art, the utility model has the beneficial effects that:
[0023] The accuracy and stability of the assembly of the railing are improved. Through various positioning plates and air cylinders on the platform plate, flexible adjustment of the height of the parts is realized, and the holes on the positioning plates and the clamping jaws of the air cylinders ensure that the parts can be accurately positioned.
[0024] The assembly process of the railing is simplified, and the production efficiency is improved. Through the positioning of the tooling in advance, the parts are assembled according to the predetermined position, and combined with the air cylinder propulsion, the labor intensity of the operator is reduced, the work comfort is improved, and the parts can be smoothly pushed to closely fit the main body.
[0025] The durability and service life are improved. The ribbed plates are added to the supporting legs, end plates, limiting plates and various stress plates, so that the overall structural strength of the tooling is enhanced. BRIEF DESCRIPTION OF DRAWINGS
[0026] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0027] Figure 2 The structure schematic diagram after the utility model is assembled is shown in the figure;
[0028] In the figure: 1, leg; 2, first ribbed plate; 3, crossbeam; 4, platform plate; 5, end plate; 6, second ribbed plate; 7, first support plate; 8, second support plate; 9, first positioning plate; 10, second positioning plate; 11, third positioning plate; 12, fourth positioning plate; 13, fifth positioning plate; 14, first cylinder; 15, second cylinder; 16, third cylinder; 17, fourth cylinder; 18, vertical plate pressing component; 19, sixth cylinder; 20, third ribbed plate; 61, left vertical plate; 62, right vertical plate; 63, sealing plate; 64, angle steel one; 65, round pipe. DETAILED DESCRIPTION
[0029] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0030] In the description of the utility model, it needs to be explained that the directions or position relations indicated by the terms "upper", "lower", "vertical", "horizontal", "inner", "outer" and the like are based on the directions or position relations shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and thus cannot be understood as limiting the utility model. The terms "first", "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance. In addition, the terms "mounting", "connecting" should be understood broadly, for example, it can be fixed connection, or detachable connection, or integrally connected; it can be directly connected, or indirectly connected through an intermediate medium, or the communication between two elements. For those skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.
[0031] The utility model provides a kind of railing semi-automatic assembly tooling, for assembling railing, railing parts are composed of left vertical plate 61, right vertical plate 62, sealing plate 63, angle steel one 64, round pipe 65, hanging plate, flat iron and angle steel two. Among them, left vertical plate 61 is Z type structure, right vertical plate 62 is L type structure, hanging plate, flat iron and round pipe 65 have multiple respectively.
[0032] Example 1: as Figure 1 And Figure 2As shown, the embodiment provides a railing semi-automatic assembly tool, which comprises a platform plate 4, the platform plate 4 is assembled with a railing, the railing is composed of a left vertical plate 61, a right vertical plate 62, a sealing plate 63, an angle steel one 64 and a circular tube 65, the two sides of the sealing plate 63 are respectively provided with a fourth cylinder 17 and a third cylinder 16; the outer side of the angle steel one 64 is provided with an end plate 5; the two sides of the left vertical plate 61 are respectively and uniformly provided with a plurality of first supporting plates 7 and first cylinders 14; the inner side of the right vertical plate 62 is respectively and uniformly provided with a plurality of second supporting plates 8 and second cylinders 15, and the outer side of the right vertical plate 62 is respectively and uniformly provided with a plurality of first positioning plates 9 and sixth cylinders 19.
[0033] The railing mainly comprises the left vertical plate 61, the right vertical plate 62, the sealing plate 63, the angle steel one 64 and the circular tube 65, and is assembled into a rectangular structure on the upper surface of the platform plate 4 by the tool.
[0034] Specifically, the platform plate 4 is used as the working plane of the tool, the platform plate 4 is a rectangular structure, which is matched with the rectangular railing structure, and the material is preferably a steel plate.
[0035] One short side end of the platform plate 4 is provided with the end plate 5, the end plate 5 is the reference surface of the tool, and the angle steel one 64 is limited. The other short side end of the platform plate 4 is provided with the fourth cylinder 17 and the third cylinder 16, which are used for limiting and fixing the sealing plate 63, and the sealing plate 63 is arranged between the fourth cylinder 17 and the third cylinder 16.
[0036] One long side end of the platform plate 4 is provided with the first cylinder 14 and the first supporting plate 7, which jointly limit and fix the left vertical plate 61, and the left vertical plate 61 is arranged between the first cylinder 14 and the first supporting plate 7. The driving direction of the first cylinder 14 is towards the side of the first supporting plate 7.
[0037] The first cylinder 14 is uniformly arranged along the outer side of the left vertical plate 61, and the first supporting plate 7 is uniformly arranged along the inner side of the left vertical plate 61. A plurality of first cylinders 14 are uniformly arranged on the outer side of the left vertical plate 61 along the length direction of the left vertical plate 61, and a plurality of first supporting plates 7 are uniformly arranged on the inner side of the left vertical plate 61 along the length direction of the left vertical plate 61.
[0038] The first supporting plate 7 is used for supporting the left vertical plate 61, and the first cylinder 14 is used for pushing the left vertical plate 61 to the first supporting plate 7, so as to ensure that the left vertical plate 61 is perpendicular to the surface of the platform plate 4. Preferably, the first supporting plate 7 is a square structure, and the end face of the driving end of the first cylinder 14 is a square plane. Preferably, the first supporting plate 7 is provided with four, the first cylinder 14 is provided with three, and the first supporting plate 7 and the first cylinder 14 are sequentially and spaced apart.
[0039] The other long side end of the platform plate 4 is provided with a plurality of second support plates 8, a first positioning plate 9, a second cylinder 15, and a sixth cylinder 19, which jointly limit and fix the right stand plate 62, and the right stand plate 62 is arranged between the second support plate 8 and the second cylinder 15 and the first positioning plate 9 and the sixth cylinder 19.
[0040] The plurality of second support plates 8 and the second cylinder 15 are uniformly arranged along the inner side of the right stand plate 62, and the plurality of first positioning plates 9 and the sixth cylinder 19 are uniformly arranged along the outer side of the right stand plate 62. The plurality of second support plates 8 and the second cylinder 15 are uniformly arranged on the inner side of the right stand plate 62 along the length direction of the right stand plate 62, and the plurality of first positioning plates 9 and the sixth cylinder 19 are uniformly arranged on the outer side of the right stand plate 62 along the length direction of the right stand plate 62. The driving direction of the sixth cylinder 19 is opposite to that of the second cylinder 15.
[0041] The second support plate 8 is used for supporting the right stand plate 62, the first positioning plate 9 is used for limiting the right stand plate 62, and the second cylinder 15 is used for pushing the right stand plate 62 to the first positioning plate 9, so as to ensure that the right stand plate 62 is perpendicular to the surface of the platform plate 4.
[0042] Preferably, the second support plate 8 has a square structure, the installation direction of which is parallel to the direction of the short side end of the platform plate 4, the end face of the driving end of the second cylinder 15 is a square plane, and the first positioning plate 9 has a square structure, the installation direction of which is parallel to the length direction of the left stand plate 61.
[0043] Specifically, the second support plate 8 is provided with four second support plates 8, the second cylinder 15 is provided with three second cylinders 15, and the second support plate 8 and the second cylinder 15 are sequentially and spacedly arranged. The first positioning plate 9 is provided with three first positioning plates 9, and the first positioning plate 9 and the second cylinder 15 are correspondingly arranged, and the center lines of the corresponding first positioning plate 9 and the second cylinder 15 are perpendicular to the length direction of the left stand plate 61. The sixth cylinder 19 and the first positioning plate 9 are sequentially and spacedly arranged.
[0044] Embodiment 2: as shown in Figure 1 and Figure 2 Based on the embodiment 1, the rail semi-automatic assembly tool is provided, the fourth cylinder 17 is provided with two fourth cylinders 17, the two fourth cylinders 17 are symmetrically arranged on the outer side of the sealing plate 63, and the driving end of the fourth cylinder 17 is connected with the outer side of the sealing plate 63. The end face of the driving end of the third cylinder 16 is a square plane.
[0045] A plurality of third positioning plates 11 are uniformly arranged along the outer side of the left stand plate 61, and holes are formed in the third positioning plates 11; between the left stand plate 61 and the right stand plate 62, a second positioning plate 10 corresponding to the third positioning plate 11 is arranged; and the corresponding third positioning plate 11 and the second positioning plate 10 are perpendicular to the length direction of the left stand plate 61.
[0046] The second positioning plate 10 and the third positioning plate 11 correspond to each other and jointly limit the hanging plate. Specifically, the second positioning plate 10 and the third positioning plate 11 are square structures, and the installation direction is perpendicular to the length direction of the left stand plate 61. The hole on the third positioning plate 11 corresponds to the hole on the hanging plate and is fixed by a bolt to achieve positioning. Specifically, the second positioning plate 10 and the third positioning plate 11 are each provided with two.
[0047] A plurality of flat iron support components are uniformly arranged between the left stand plate 61 and the right stand plate 62 along the length direction of the left stand plate 61; the flat iron support component includes two fourth positioning plates 12, and the two fourth positioning plates 12 are perpendicular to the length direction of the left stand plate 61; the top of the plurality of fourth positioning plates 12 is an L-shaped structure, and the opening of the plurality of fourth positioning plates 12 faces the side of the sealing plate 63.
[0048] The flat iron support component is used for limiting the flat iron, and the two fourth positioning plates 12 constituting the flat iron support component are perpendicular to the length direction of the left stand plate 61. Specifically, the fourth positioning plate 12 is a square structure, and the installation direction is perpendicular to the length direction of the left stand plate 61. The flat iron support component is symmetrically provided with two.
[0049] A plurality of stand plate pressing components 18 are uniformly arranged between the left stand plate 61 and the right stand plate 62 along the length direction of the left stand plate 61, and the stand plate pressing component 18 is arranged at the center in the direction of the short side end of the platform plate 4. The stand plate pressing component 18 is used for pressing the left stand plate 61 and the right stand plate 62 from top to bottom at the same time and fixing on the platform plate 4, preventing the bending of the parts due to uneven force at other positions. Specifically, the stand plate pressing component 18 is provided with four.
[0050] The stand plate pressing component 18 is a T-shaped structure, the vertical part is a gas cylinder, the axis of the gas cylinder is perpendicular to the platform plate 4, the driving end of the gas cylinder is away from the platform plate 4, the driving end of the gas cylinder is connected to the axis center of the telescopic rod, the axis of the telescopic rod is parallel to the short side end of the platform plate 4, and after the telescopic rod is stretched, the two ends are respectively placed on the upper surfaces of the left stand plate 61 and the right stand plate 62.
[0051] A fifth positioning plate 13 is further arranged between the left stand plate 61 and the right stand plate 62, the fifth positioning plate 13 is a square structure, the installation direction is parallel to the short side end direction of the platform plate 4, and the fifth positioning plate 13 is used for limiting the angle steel two.
[0052] The driving end of the fourth gas cylinder 17 and the sixth gas cylinder 19 is respectively connected to one end of a clamping jaw, and the other end of the clamping jaw is connected with a circular tube 65. The opening size of the clamping jaw is the same as the diameter of the circular tube 65, the circular tube 65 is placed in front of the clamping jaw, the fourth gas cylinder 17 pushes the circular tube 65 to be close to the sealing plate 63 to achieve position fixing. The sixth gas cylinder 19 pushes the circular tube 65 to be close to the right stand plate 62 to achieve position fixing.
[0053] Embodiment 3: as Figure 1Figure 2 On the basis of embodiment 2, the railing semi-automatic assembly tooling is provided, the bottom of the platform plate 4 is uniformly provided with a plurality of supporting legs 1, the supporting leg 1 and the platform plate 4 are provided with a cross beam 3, and the supporting leg 1 and the cross beam 3 are provided with a first ribbed plate 2.
[0054] Specifically, the platform plate 4 is provided with a plurality of supporting legs 1, the supporting leg 1 can be a square tube, so that the platform plate 4 has a certain height, facilitating the work of workers. The cross beam 3 is used for supporting the platform plate 4, and the first ribbed plate 2 is used for improving the stability of the whole tooling platform.
[0055] The second ribbed plate 6 is arranged between the end plate 5 and the platform plate 4, and is used for improving the stability of the whole tooling platform. The third ribbed plate 20 is arranged between the first positioning plate 9 away from the right vertical plate 62 side and the platform plate 4, and is used for improving the stability of the first positioning plate 9.
[0056] The working principle and operation process of the utility model are as follows:
[0057] The left vertical plate 61 is placed between the first supporting plate 7 and the first cylinder 14, and is tightly attached to the end plate 5; the right vertical plate 62 is placed between the second supporting plate 8 and the second cylinder 15, and is tightly attached to the end plate 5. Then the first cylinder 14 and the second cylinder 15 are opened in turn, and the vertical plate pressing part 18 is used to press and fix the left vertical plate 61 and the right vertical plate 62 on the surface of the platform plate 4.
[0058] The angle steel one 64 is placed on the left vertical plate 61 and the right vertical plate 62, and is tightly attached to the end plate 5, and is spot welded. The sealing plate 63 is placed between the third cylinder 16 and the fourth cylinder 17, and the third cylinder 16 and the fourth cylinder 17 are opened at this time, and if the sealing plate 63 is stable, it means that it has reached the assembly position, and the sealing plate 63 is spot welded.
[0059] The hanging plate is tightly attached to the second positioning plate 10, one end of the hanging plate is fixed by the bolt passing through the prefabricated hole of the third positioning plate 11, and the hanging plate is spot welded.
[0060] The flat iron is placed on the fourth positioning plate 12, the low surface of the L-shaped fourth positioning plate 12 controls the height, and the high surface controls the position, and the flat iron is inlaid in the left vertical plate 61 and the right vertical plate 62, and the flat iron is spot welded. The angle steel two is placed on the fifth positioning plate 13 and tightly attached to the fifth positioning plate 13, and the angle steel two is spot welded.
[0061] Finally, the round pipe 65 is respectively placed in front of the clamping jaw of the fourth cylinder 17 and the sixth cylinder 19, the fourth cylinder 17 and the sixth cylinder 19 are opened, the round pipe 65 is pushed to the assembly position by the cylinder, and the round pipe 65 is spot welded.
[0062] At this time, the assembly is completed, and the repeated assembly is carried out.
[0063] It is apparent for a person skilled in the art that the present application is not limited to the details of the above-described exemplary embodiments, but that it can be implemented in other concrete forms without departing from the spirit or the essential characteristics of the present application. Therefore, the embodiments should be considered in all respects as illustrative and not restrictive, the scope of the present application being defined by the appended claims rather than the above description, and it is therefore intended that all changes and modifications that come within the meaning and range of equivalency of the claims are to be embraced by the application. Any reference signs in the claims should not be construed as limiting the claims to the figures in which the reference signs are used.
[0064] The above description is merely preferred specific embodiments of the present application, but the protection scope of the present application is not limited thereto, and any person skilled in the art, according to the technical scheme and the inventive concept of the present application, can make equivalent substitutions or changes within the technical range disclosed by the present application, which should be covered within the protection scope of the present application.
Claims
1. A railing semi-automatic assembly tool, comprising a platform plate (4) on which a railing is assembled, the railing being composed of a left upright plate (61), a right upright plate (62), a closing plate (63), an angle steel I (64) and a round pipe (65), characterized in that, two fourth air cylinders (17) and third air cylinders (16) are arranged on the two sides of the closing plate (63) respectively; an end plate (5) is arranged on the outer side of the angle steel I (64); a plurality of first support plates (7) and first air cylinders (14) are evenly arranged on the two sides of the left upright plate (61) respectively; a plurality of second support plates (8) and second air cylinders (15) are evenly arranged on the inner side of the right upright plate (62) respectively, and a plurality of first positioning plates (9) and sixth air cylinders (19) are evenly arranged on the outer side of the right upright plate (62) respectively.
2. The semi-automatic assembly tool for a railing according to claim 1, characterized in that, The fourth air cylinder (17) is provided with two fourth air cylinders (17) which are symmetrically arranged on the outer side of the closing plate (63), and the driving end of the fourth air cylinder (17) is connected with the outer side of the closing plate (63).
3. The semi-automatic assembly tool for a railing according to claim 1, wherein A plurality of third positioning plates (11) are evenly arranged on the outer side of the left upright plate (61), and a hole is formed in the third positioning plate (11); A second positioning plate (10) corresponding to the third positioning plate (11) is arranged between the left upright plate (61) and the right upright plate (62); The third positioning plate (11) and the second positioning plate (10) correspond to each other and are perpendicular to the length direction of the left upright plate (61).
4. The semi-automatic assembly tool for a railing according to claim 1, wherein A plurality of flat iron supporting components are evenly arranged along the length direction of the left upright plate (61) between the left upright plate (61) and the right upright plate (62); The flat iron supporting component comprises two fourth positioning plates (12) which are perpendicular to the length direction of the left upright plate (61); The top of the fourth positioning plate (12) is of L-shaped structure, and the opening of the fourth positioning plate (12) faces one side of the closing plate (63).
5. The semi-automatic assembly tool for a railing according to claim 1, wherein A plurality of upright plate pressing components (18) are evenly arranged along the length direction of the left upright plate (61) between the left upright plate (61) and the right upright plate (62).
6. The semi-automatic assembly tool for a railing according to claim 1, wherein A fifth positioning plate (13) is further arranged between the left upright plate (61) and the right upright plate (62).
7. The semi-automatic assembly tool for a railing according to claim 1, wherein The driving end of the fourth air cylinder (17) and the sixth air cylinder (19) is connected to one end of a clamping jaw, and the other end of the clamping jaw is connected with a round pipe (65).
8. The semi-automatic assembly tool for a railing according to claim 1, wherein A plurality of supporting legs (1) are evenly arranged on the bottom of the platform plate (4), a cross beam (3) is arranged between the supporting leg (1) and the platform plate (4), and a first ribbed plate (2) is arranged between the supporting leg (1) and the cross beam (3).