Intelligent hanger for garment production
By installing intelligent information modules and sensors on the hangers, the problem of insufficient flexibility of existing intelligent hanging systems in the production of multi-variety, small-batch orders has been solved, enabling rapid adjustment and efficient operation of the production line.
Patent Information
- Application Number
- CN202520239944.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-15
- Publication Date
- 2026-01-16
- Estimated Expiration
- 2035-02-15
AI Technical Summary
Existing intelligent hanging systems are mostly suitable for mass production, but they lack flexibility when handling multi-variety, small-batch orders and are difficult to adjust production lines quickly.
By installing intelligent information modules, indicator lights, and sensors on the hangers, combined with modular design and dynamic adjustment functions, real-time monitoring and dynamic adaptation of the production process can be achieved, enhancing the system's flexibility and adaptability.
It enables rapid adaptation to different product varieties and batch production, reduces human error, and improves production efficiency and staff identification and processing capabilities.
Smart Images
Figure CN223804328U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a kind of clothing production's hanging, in particular to a kind of clothing production's intelligent hanging. BACKGROUND
[0002] Clothing production hanging conveying line is a kind of production mode that clothing semi-finished product is automatically transmitted between different processes by hanging system.It completely changes the traditional mode of manual handling, stacking in traditional clothing production, realizes the automation, continuous and intelligent of production process.
[0003] Hanging conveying line usually includes specially-made hanging device, transmission track, work station (station), control system and other key components, its suspension chain conveying line uses continuous conveying mode, automatically transports clothes to each process by pre-set program, and can realize the efficient conveying of large batch of materials.This conveying mode can reduce the labor intensity of manual handling, greatly improves production efficiency and quality, and existing intelligent hanging system is mostly applicable to mass production, but due to the limitation of its intelligent control system, production data can only be connected to each work station, and cannot be further subdivided, for a large batch of materials, after setting process, it can be effectively handled, but for multi-variety small batch order, its flexibility is insufficient, and it is difficult to quickly adjust production line. SUMMARY
[0004] In order to overcome the shortcomings that existing intelligent hanging system is mostly applicable to mass production, but due to the limitation of its intelligent control system, production data can only be connected to each work station, and cannot be further subdivided, for a large batch of materials, after setting process, it can be effectively handled, but for multi-variety small batch order, its flexibility is insufficient, and it is difficult to quickly adjust production line, the purpose of the utility model is to provide an intelligent hanging for clothing production, which can distribute and collect various data in production process, and the system can quickly adapt to different varieties and batch production requirements, improve the flexibility of production line.
[0005] The utility model provides an intelligent hanging of clothing production, including bottom plate, stand, track, light rail one, transmission chain, supporting plate, push block, scanner, hanger, display screen, spacer, clamp and workstation, a plurality of stands are vertically equipped on the bottom plate, is equipped with the track between the rear stand, is equipped with light rail one on the track, light rail one is along the track and arranges the path arrangement, is equipped with supporting plate in the track upper portion, is equipped with transmission chain between the track and supporting plate, transmission chain path is identical with the path of track, is equipped with push block on transmission chain, is equipped with a plurality of hangers on light rail one, and the hanger is by a hanging line wheel a hanger and is formed, the lower portion of hanger's hanger is equipped with a plurality of spacers, forms a hanging area between the adjacent two spacers, is equipped with clamp in the hanging area, is used for hanging semi-finished product or cloth, the upper portion of hanger is equipped with display screen, and display screen is used to show the relevant information of cloth on the same hanger, is installed on the track with the scanner of scanner towards the side of hanger, and when the hanger transmission, the scanner will scan the display screen information on the hanger, is equipped with workstation on the bottom plate front side's stand.
[0006] Further illustrate, the workstation includes bracket, light rail two, upper line driving part, support, rotary cylinder, upper line light rail, cylinder one and lower line light rail, is equipped with control panel in the work area, is equipped with bracket between the front stand, is arranged with light rail two on the bracket, light rail two is by three parts and is formed, lower line area, the rear section of lower line area on light rail two is connected with processing area, the rear section of processing area is connected with upper line area, the light rail two of lower line area and one section of upper line area is all equipped as inclined, is equipped with upper line driving part on the bracket, and the upper line driving part is by the casing, driving part and the knob of installation on driving part and is formed, and the upper line driving part is on the same line with the upper line area section light rail on light rail two, and the upper line driving part is arranged direction and the direction of this section light rail on light rail two's upper line area is identical, and the hanger in the light rail two work area is transmitted to the end of the upper line area of light rail two through the upper line driving part, one end of light rail two is equipped with the guide round hole, is installed on the track with support, and the support is equipped with two, and two supports are respectively close to the upper line area and lower line area of light rail two, is equipped with cylinder one on the light rail close to lower line area, and cylinder one and the light rail two of adjacent section are arranged direction consistent, and the movable rod of cylinder one is connected with lower line light rail, and one end of lower line light rail is inserted into the guide round hole, is equipped with rotary cylinder on the support close to the lower line area of light rail two, and the rotary chuck of rotary cylinder is connected with upper line light rail, and one end of upper line is located in the lower position of the end of upper line area on light rail two, and upper line light rail and lower line light rail are all equipped with a section arc portion, and the arc portion lower portion is all equipped with the slot, when cylinder one stretches out, lower line light rail will slide to the side of light rail one, and its slot will be inserted into light rail one;When rotary cylinder drives light rail two to swing down, the slot of arc portion of upper line light rail will be inserted into light rail one;Among them, the arc portion of upper line light rail and lower line light rail faces opposite, and the hanger on light rail one is introduced into the workstation through lower line light rail, and the hanger in the workstation is introduced to light rail one through upper line light rail.
[0007] Further, the function demonstration lamp is arranged on one of the partition blocks in the placement area formed between two adjacent partition blocks, and the color of the function demonstration lamp can be changed by pressing.
[0008] Further, the sensor is arranged in the placement area formed between two adjacent partition blocks, and the state of the cloth after being placed can be detected.
[0009] Further, the support seat, the second air cylinder, the swing rod, the reset spring and the blocking rod are arranged on the bracket, the second air cylinder is vertically arranged on the bracket, the support seat is arranged on one side of the bracket close to the light rail working area, the swing rod is hingedly connected to one side of the top of the support seat, the blocking rods are hingedly connected to the two ends of the swing rod, the reset spring is arranged on the support seat and connected to the lower part of one end of the swing rod, the sliding groove is arranged on the swing rod, and the movable rod of the second air cylinder is in contact with the sliding groove on the swing rod through the connecting block, so that the two ends of the swing rod swing around the hinge points on the support seat when the second air cylinder is extended or retracted, and the synchronous reverse lifting actions of the two blocking rods are realized.
[0010] Further, the strip-shaped blocking brush is arranged on the upper part of the rail, and the strip-shaped blocking brush blocks the gap between the rail and the supporting plate.
[0011] The cloth hanging frame of the utility model has the advantages that the intelligent information module is arranged on the cloth hanging frame, the transmission of the corresponding batch of cloth can be monitored in real time on the basis of the automatic transmission, the modular design and the dynamic adjustment function enable the system to quickly adapt to the production requirements of different varieties and quantities, the flexibility and adaptability of the system are enhanced, and the error and time of manual operation are reduced.
[0012] The utility model discloses a cloth hanging frame, which comprises a rail, a bracket and a hanging frame, the rail is arranged on the bracket, the hanging frame is arranged on the rail, and the hanging frame is used for hanging cloth or workpiece. BRIEF DESCRIPTION OF DRAWINGS
[0013] Figure 1 It is a three-dimensional structure schematic view of the utility model.
[0014] Figure 2 It is a three-dimensional structure schematic view of the rail, the hanging frame and other components of the utility model.
[0015] Figure 3 It is a three-dimensional structure schematic view of the rail, the upper light rail and the lower light rail and other components of the utility model.
[0016] Figure 4 It is a three-dimensional structure schematic view of the hanging frame of the utility model.
[0017] Figure 5 It is the three-dimensional structure schematic view of the utility model workstation.
[0018] Figure 6 It is the three-dimensional structure schematic view of the utility model arrangement unloading mechanism.
[0019] Figure 7 It is the three-dimensional structure schematic view of the utility model track, strip brush etc.
[0020] Mark in drawing: 1: bottom plate, 2: stand, 3: track, 31: light rail one, 32: transmission chain, 321: supporting plate, 33: push block, 4: scanner, 5: hanging bracket, 51: display screen, 52: partition block, 53: clamping block, 6: sensor, 61: function demonstration light, 7: workstation, 71: bracket, 72: light rail two, 73: upper line driving part, 8: support, 81: rotary cylinder, 82: upper line light rail, 83: cylinder one, 84: lower line light rail, 9: support seat, 91: cylinder two, 92: swing rod, 93: reset spring, 94: blocking rod, 10: strip brush;
[0021] 8400: guide round hole. DETAILED DESCRIPTION
[0022] The utility model will be further described below in conjunction with specific embodiment, the illustrative embodiment of this utility model and the explanation used to explain the utility model, but not as the limitation of the utility model.
[0023] Embodiment 1: a kind of clothing production's intelligent hanging, as shown in Figures 1-6 Shown, including the bottom plate 1 vertically on multiple stand 2, these stand 2 not only provide the support structure of transmission system, also ensure the stability and firmness of transmission system, the stand 2 between rear side is equipped with track 3, track 3 is equipped with light rail one 31, light rail one 31 is arranged along the layout path of track 3, ensure the smooth movement of hanging bracket 5 on track 3,
[0024] Track 3 is equipped with supporting plate 321 in upper portion, transmission chain 32 is arranged between track 3 and supporting plate 321, transmission chain is driven by external power device, the path of transmission chain 32 is consistent with the path of track 3, ensure that the transmission path of transmission chain 32 is preset path, and provide guarantee for the stable transmission of later hanging bracket 5, push block 33 is arranged at intervals on transmission chain 32, the role of these push block 33 is to push hanging bracket 5 to move on track 3, ensure that hanging bracket 5 can accurately reach each area on path.
[0025] The optical track one 31 is provided with a plurality of hangers 5, each of which is composed of a hanging line wheel and a hanger, and the hangers 5 move smoothly on the optical track one 31 through the hanging line wheel, and the lower part of the hanger 5 is provided with a plurality of spacer blocks 52, and a hanging area is formed between the adjacent two spacer blocks 52, and the hanging area is provided with a clamping block 53 for hanging semi-finished or finished cloth, and the upper part of the hanger is provided with a display screen 51, which is used to display the relevant information of the cloth on the same hanger 5, such as production batch, process progress, etc., to facilitate the real-time monitoring and management of the operator.
[0026] The scanner 4 is installed on the track 3, and the scanner of the scanner 4 faces the side of the hanger 5, and when the hanger 5 is transported on the optical track one 31, the scanner 4 scans the information of the display screen 51 on the hanger 5, and transmits the information to the central control system, so as to realize the whole process monitoring and management of the production process.
[0027] The working station 7 is arranged on the column 2 of the front side of the bottom plate 1, and the working station 7 is provided with a control panel, and the working station 7 is the main place for the operator to manage and operate the production, and the production progress can be checked and adjusted in real time through the working station 7, so as to ensure the efficiency and order of the production process.
[0028] As shown in the figure, Figure 5 The working station includes a bracket 71, an optical track two 72, an upper line driving element 73, a support 8, a rotary cylinder 81, an upper line optical track 82, a cylinder one 83 and a lower line optical track 84 and other components, and these components work cooperatively to realize efficient and accurate transmission of the hanger.
[0029] The bracket 71 is arranged between the columns 2 of the front side, and the optical track two 72 is arranged on the bracket 71, and the optical track two 72 is carefully designed as three parts: a lower line area, a processing area and an upper line area, which bear different functions, and the optical track of the lower line area and the upper line area is inclined, which is convenient for the smooth sliding of the hanger 5.
[0030] The bracket 71 is provided with an upper line driving element 73, which is composed of a shell, a driving element and a block, and the upper line driving element 73 is in the same line with the upper line area of the optical track two 72, and the directions are consistent. When the hanger 5 enters the upper line area, the upper line driving element 73 will accurately transmit it to the end of the upper line area of the optical track two 72, and prepare for the subsequent processing or transmission, wherein the upper line driving element 73 is composed of a shell, a driving element and a block on the driving element, the driving element is composed of a chain or a belt as a transmission component, and the blocks are arranged between the outer circle of the chain or the belt, the blocks will contact with the hanging line wheel of the hanger 5 on the optical track two 72, and move and carry the hanger 5 from the working area of the optical track two 72 to the side of the upper line optical track 82;
[0031] Two supports 8 are installed on the track 3, close to the upper and lower line areas of the second optical track 72, and a cylinder 83 is arranged on the support close to the lower line area, and a movable rod of the cylinder 83 is connected with a lower line optical track 84, when the lower line optical track 84 slides to one side of the first optical track 31 under the pushing of the cylinder 83, the clamping groove will be clamped into the first optical track 31, realizing smooth introduction of the hanger 5 from the first optical track 31 to the workstation 7, and a rotary cylinder 81 is arranged on the support close to the upper line area, and a rotating chuck of the rotary cylinder 81 is connected with an upper line optical track 82, when the rotary cylinder 81 drives the upper line optical track 82 to swing downward, the arc-shaped clamping groove of the upper line optical track 82 will be clamped into the first optical track 31, and the upper and lower optical tracks are connected with the second optical track 72, so as to introduce the hanger 5 driven by the upper line driving part 73 in the workstation 7 to the first optical track 31.
[0032] The working process of the workstation 7 is smooth and efficient: the hanger 5 on the first optical track 31 is first introduced into the workstation 7 through the lower line optical track 84, necessary processing or treatment is carried out in the processing area, after processing is completed, the hanger 5 is introduced out to the first optical track 31 through the upper line optical track 82, and the subsequent transmission or processing process is continued, which not only improves the production efficiency, but also reduces manual intervention and waiting time.
[0033] Example 2: based on example 1, as shown in Figure 2 、 Figure 4 and Figure 5 , it further includes a functional demonstration light 61, and the hanging area formed between two adjacent partition blocks 52 is provided with the functional demonstration light 61 on one of the partition blocks 52, these demonstration lights not only facilitate the staff to intuitively understand the state of the cloth on the hanger 5, but also can change the color of the demonstration light by pressing, providing clear visual identification for different cloths or production states.
[0034] As shown in Figure 2 、 Figure 4 and Figure 5 , it further includes a sensor 6, and the sensor 6 is arranged in each hanging area. These sensors can monitor the state of the cloth in real time, such as whether it is hung correctly, whether there is an abnormality, etc., and timely feedback to the system when problems occur, so as to inform the operator to adjust in time, so as to ensure the smooth progress of the production process.
[0035] As shown in Figure 1 、 Figure 5 and Figure 6As shown, further include support seat 9, cylinder two 91, swing rod 92, reset spring 93 and stop bar 94, bracket 71 vertical set up cylinder two 91, bracket 71 near the optical track work area one side is equipped with support seat 9, support seat 9 top side hinge has swing rod 92, swing rod 92 both ends are hinged stop bar 94, stop bar is located in the upper position of the optical track two 72 work area one end optical track, and stop bar 94 lower part passes through support seat 9, support seat 9 is equipped with reset spring 93, reset spring 93 other end and swing rod 92 one end lower part connection, cylinder two 91 movable rod and swing rod 92 near one end of the side through the way of indirect contact of connecting block and sliding slot, cylinder two 91 telescopic swing rod both ends with hinge point on support seat 9 as the pivot, in turn realize the synchronous of two stop bar 94 reverse lifting action, the synchronous action of two stop bar 94, in actual use, when the offline area lead-in hanger 5, at this time, control cylinder two 91 action, another near processing area one side stop bar 94 position in low point, this stop bar 94 will block the hanger 5 moving on optical track two 72, under the action of swing rod 92, another stop bar 94 lower part and hanger 5 do not contact, and this stop bar 94 will be located in the front position of next hanger 5, that is to say, when this stop bar 94 is in low point under the action of swing rod 92, it will block the next hanger 5 blocked by another stop bar 94, and because the stop bar 94 blocking the previous hanger 5 is raised, the previous hanger 5 will be transmitted to the work area, which makes the hanger 5 entering the work station can be accurately positioned, and one hanger 5 is transmitted into the work area at a time, intermittent and orderly transmission, avoiding a large number of hangers 5 into the processing area.
[0036] As Figure 7 shown, further include strip-shaped stop brush 10, track 3 upper part is equipped with strip-shaped stop brush 10, strip-shaped stop brush 10 along track 3 path arrangement, and strip-shaped stop brush 10 will track 3 and the gap between the supporting plate 321 is blocked, strip-shaped soft brush has several flexible bristles, dense arrangement, without affecting the movement of push block 33 on transmission chain 32, at the same time, can effectively prevent dust and other impurities into the gap between track 3 and supporting plate 321, ensure the clean and stable operation of the system.
[0037] The above embodiments are only preferred embodiments of the present application, and are not intended to limit the scope of the present application. Therefore, any equivalent changes made in accordance with the content of the present application claims should be included within the scope of the present application claims.
Claims
1. An intelligent hanging for garment production, comprising a base plate (1) and a plurality of vertical columns (2) vertically arranged on the base plate (1); characterized in that Further comprising a track (3), a light track (31), a transmission chain (32), a supporting plate (321), a push block (33), a scanner (4), a hanging bracket (5), a display screen (51), a spacer block (52), a clamping block (53) and a workstation (7), the track (3) is arranged between the rear vertical columns (2), the light track (31) is arranged on the track (3), the light track (31) is arranged along the path of the track (3), the supporting plate (321) is arranged on the upper part of the track (3), the transmission chain (32) is arranged between the track (3) and the supporting plate (321), the path of the transmission chain (32) is consistent with the path of the track (3), the push block (33) is arranged on the transmission chain (32) at intervals, the hanging bracket (5) is arranged on the light track (31) at intervals, the hanging bracket (5) is composed of a hanging line wheel and a hanging bracket, a plurality of spacer blocks (52) are arranged at intervals on the lower part of the hanging bracket (5), a hanging area is formed between two adjacent spacer blocks (52), the clamping block (53) is arranged in the hanging area and used for hanging semi-finished or finished cloth, the display screen (51) is arranged on the upper part of the hanging bracket (5) and used for displaying the related information of the cloth on the same hanging bracket (5), the scanner (4) is arranged on the track (3), the scanner (4) faces the side of the hanging bracket (5), and when the hanging bracket (5) is transmitted, the scanner (4) scans the information of the display screen (51) on the hanging bracket (5), and the workstation (7) is arranged on the front vertical column (2) of the base plate (1).
2. An intelligent hanger for garment production according to claim 1, characterized in that, The workstation (7) comprises a bracket (71), a second light rail (72), an upper line driving element (73), a support (8), a rotary cylinder (81), an upper line light rail (82), a cylinder (83) and a lower line light rail (84), and a control panel is arranged in the working area, the bracket (71) is arranged between the front columns (2), the bracket (71) is provided with the second light rail (72), the second light rail (72) is composed of three parts, the lower line area, the rear section of the lower line area on the second light rail (72) is connected with the processing area, the rear section of the processing area is connected with the upper line area, the second light rail (72) in the lower line area and the upper line area is arranged in an inclined shape, the bracket (71) is provided with the upper line driving element (73), the upper line driving element (73) is composed of a shell, a driving element and a block mounted on the driving element, the upper line driving element (73) is located on the same line as the upper line area of the second light rail (72), and the arrangement direction of the upper line driving element (73) is consistent with the direction of the upper line area of the second light rail (72), the hanger (5) in the working area of the second light rail (72) is transmitted to the end of the upper line area of the second light rail (72) through the upper line driving element (73), one end of the second light rail (72) is provided with a guide circular hole (8400), the support (8) is arranged on the track (3), the support (8) is provided with two, the two supports (8) are respectively close to the upper line area and the lower line area of the second light rail (72), the cylinder (83) is arranged on the light rail close to the lower line area, the arrangement direction of the cylinder (83) is consistent with the light rail (72) close to the lower line area, the movable rod of the cylinder (83) is connected with the lower line light rail (84), one end of the lower line light rail (84) penetrates into the guide circular hole (8400), the support (8) close to the lower line area of the second light rail (72) is provided with the rotary cylinder (81), the rotary chuck of the rotary cylinder (81) is connected with the upper line light rail (82), one end of the upper line is located below the end of the upper line area of the second light rail (72), the upper line light rail (82) and the lower line light rail (84) are provided with an arc-shaped part, and the lower part of the arc-shaped part is provided with a clamping groove, when the cylinder (83) is stretched out, the lower line light rail (84) will slide to one side of the first light rail (31), and the clamping groove will be clamped into the first light rail (31); when the rotary cylinder (81) drives the second light rail (72) to swing downward, the clamping groove of the arc-shaped part of the upper line light rail (82) will be clamped into the first light rail (31); wherein, the arc-shaped parts of the upper line light rail (82) and the lower line light rail (84) are opposite to each other, the hanger (5) on the first light rail (31) is introduced into the workstation (7) through the lower line light rail (84), and the hanger (5) in the workstation (7) is introduced out of the first light rail (31) through the upper line light rail (82).
3. An intelligent garment production hanger according to claim 2, wherein, It also includes a function indicating lamp (61), and each of the function indicating lamps (61) is arranged on a certain partition block (52) in the hanging area formed between two adjacent partition blocks (52), and the color of the function indicating lamp (61) can be changed by pressing.
4. An intelligent garment production hanger according to claim 3, wherein, It also includes a sensor (6), and the sensor (6) is arranged in the hanging area formed between two adjacent partition blocks (52) to detect the state of the hung cloth.
5. A smart hanger for garment production according to claim 4, characterized in that, It further includes a support seat (9), a cylinder two (91), a swing rod (92), a reset spring (93) and a blocking rod (94), the bracket (71) is vertically provided with the cylinder two (91), the bracket (71) is provided with the support seat (9) on the side close to the optical track working area, the support seat (9) is hinged with the swing rod (92) on the top side, the swing rod (92) is hinged with the blocking rod (94) on both ends, the support seat (9) is provided with the reset spring (93), the reset spring (93) is connected with the lower part of one end of the swing rod (92), the swing rod (92) is provided with a sliding groove, the movable rod of the cylinder two (91) is in contact with the sliding groove on the swing rod (92) through a connecting block, when the cylinder two (91) is retracted, the swing rod (92) swings around the hinge point on the support seat (9) on both ends, thereby realizing the synchronous reverse lifting action of the two blocking rods (94).
6. An intelligent garment production hanger according to claim 5, wherein, It further includes a strip-shaped blocking brush (10), the track (3) is provided with the strip-shaped blocking brush (10) on the upper part, and the strip-shaped blocking brush (10) blocks the gap between the track (3) and the supporting plate (321).