Brake valve overhauling and cleaning assembly line

The design of the brake valve maintenance and cleaning production line solves the problem of discontinuous cleaning and drying in traditional brake valve maintenance, achieving a highly efficient cleaning and drying process and improving maintenance efficiency.

CN223804466UActive Publication Date: 2026-01-16HUBEI SHUNZHI TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202520561476.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-27
Publication Date
2026-01-16
Estimated Expiration
2035-03-27

AI Technical Summary

Technical Problem

The lack of a continuous cleaning and drying device in traditional brake valve maintenance leads to poor operational efficiency and affects subsequent maintenance work.

Method used

The design includes a brake valve maintenance and cleaning line, comprising a cleaning section and a drying unit. The brake valves are transported by a horizontal conveyor belt and continuously cleaned and dried via a drain conveyor belt and a blower.

Benefits of technology

This enables continuous cleaning and drying of the brake valve, improving maintenance efficiency and facilitating subsequent maintenance operations.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of assembly lines, in particular to a brake valve overhauling and cleaning assembly line, which comprises a horizontal conveying belt for conveying a cleaned brake valve, and further comprises a cleaning part, a cleaning part, a cleaning part, a cleaning part, a cleaning part, a cleaning part, a cleaning part, a cleaning part, a cleaning part and a cleaning part, and the cleaning part comprises a cleaning pool arranged at the input end of the horizontal conveying belt and a draining conveying belt arranged in the cleaning pool and used for fishing the cleaned brake valve; the drying units are horizontally and movably mounted on the two sides of the horizontal conveying belt and used for providing flowing airflow to promote the brake valve to be dried; according to the maintenance and cleaning assembly line for the brake valve, the cleaning part is matched with the drying unit, so that cleaning and draining operation before maintenance of the brake valve can be achieved, continuity is good, high conveying efficiency can be achieved, follow-up maintenance operation is facilitated, maintenance operation efficiency is improved, and practicability is achieved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of assembly line, specifically relates to brake valve overhauls cleaning assembly line. BACKGROUND

[0002] In the field of railway, automobile and many industrial equipment, brake valve as the key component of guaranteeing the safe and stable operation of brake system, the reliability of its performance is very important, brake valve in the long-term use process, because of the frequent pressure impact, wear and tear and the influence of complex working environment, easy to appear all kinds of faults, need regular maintenance.

[0003] Traditional brake valve overhauls work, more adopts the manual dispersed operation mode, the overhaul personnel need first to the brake valve and then can carry out detection operation after washing, but at present there is no assembly line for the washing process, and the parts need to be drained and dried after manual washing, and the continuity is poor, and the operation efficiency is poor, therefore, a device suitable for continuous washing and drying of brake valve is considered to be designed to facilitate subsequent overhaul operation, in view of this, we propose brake valve overhauls cleaning assembly line. UTILITY MODEL CONTENT

[0004] The utility model aims at solving the deficiency mentioned in the above background technical field, providing brake valve overhauls cleaning assembly line.

[0005] In order to solve the above technical problem, the utility model adopts the following technical scheme:

[0006] Brake valve overhauls cleaning assembly line, including the horizontal conveying belt for conveying the brake valve after washing, still including:

[0007] The washing part includes a washing pool arranged at the input end of the horizontal conveying belt and a draining conveying belt installed in the washing pool for fetching the brake valve after washing.

[0008] The drying unit is horizontally movably installed at both sides of the horizontal conveying belt and is used for providing flowing air flow to promote the drying of the brake valve.

[0009] Preferably, sliding rails are horizontally installed at both sides of the horizontal conveying belt, and the drying unit includes a moving plate slidably installed on the sliding rails through second sliding clamps.

[0010] A supporting plate is installed on the moving plate, and a blower is installed on the supporting plate to provide flowing air flow.

[0011] Preferably, a pneumatic cylinder is installed between the moving plate and the supporting plate, and the pneumatic cylinder is used to adjust the horizontal height of the supporting plate.

[0012] Preferably, a baffle unit for limiting the moving path of the brake valve is mounted on the sliding rail, the baffle unit comprises a connecting plate slidably mounted on the sliding rail on both sides by a first sliding block;

[0013] A horizontal threaded rod is slidably mounted on the connecting plate on each side, and a side baffle is fixedly mounted on the horizontal threaded rod;

[0014] The side baffles on both sides are provided with a receiving plate at the input end.

[0015] Preferably, a water guide pipe is mounted on the cleaning tank, and a receiving plate for supporting the brake valve to be cleaned is detachably mounted in the cleaning tank.

[0016] Preferably, the water draining conveyor belt adopts a Z-shaped structure, and the receiving plate is not lower than the height of the conveying surface at the bottom end of the water draining conveyor belt.

[0017] Compared with the prior art, the brake valve maintenance and cleaning assembly has the following beneficial effects:

[0018] The brake valve maintenance and cleaning assembly has the following beneficial effects: BRIEF DESCRIPTION OF DRAWINGS

[0019] The drawings accompanying the specification of the present application form a part thereof, serve to provide further understanding of the present application, and together with the description serve to explain the present application. In the drawings:

[0020] Figure 1 It is a schematic diagram of the overall structure of the present application;

[0021] Figure 2 It is a schematic diagram of the cleaning part of the present application;

[0022] Figure 3 It is a schematic diagram of the cleaning part of the present application;

[0023] Figure 4 It is a schematic diagram of the installation relationship of the baffle unit, the drying unit and the horizontal conveyor belt of the present application;

[0024] Figure 5 It is a schematic diagram of the baffle unit of the present application;

[0025] Figure 6 It is a schematic diagram of the drying unit of the present application;

[0026] Figure 7 It is a schematic diagram of the Figure 2A part of the local enlarged schematic view.

[0027] The meanings of the various reference numerals in the drawings are as follows:

[0028] 1, cleaning part; 11, cleaning pool; 12, water guide pipe; 13, water draining conveying belt; 14, material supporting plate;

[0029] 2, horizontal conveying belt; 3, sliding rail;

[0030] 4, baffle unit; 41, side baffle; 42, material receiving plate; 43, horizontal threaded rod; 44, connecting plate; 45, first sliding clamping block;

[0031] 5, drying unit; 51, moving plate; 52, second sliding clamping block; 53, air cylinder; 54, supporting plate; 55, air blower. DETAILED DESCRIPTION

[0032] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. The embodiments in the present application and the features in the embodiments can be combined with each other without conflict. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application.

[0033] Please refer to Figures 1-7 , the technical solutions are described in detail by the following embodiments:

[0034] The brake valve overhauling and cleaning assembly line, as shown in Figure 1 , comprises a horizontal conveying belt 2 capable of conveying the cleaned brake valve to an overhauling area, and specifically comprises:

[0035] The cleaning part 1, as shown in Figure 1 , is provided with a cleaning pool 11 at the input end of the horizontal conveying belt 2. In the cleaning pool of the present embodiment, a water guide pipe 12 is installed. Water is pumped by a water pump, and in order to accurately convey the cleaned brake valve backward, a structure as shown in Figure 2 and Figure 3 is installed in the cleaning pool 11. A Z-shaped water draining conveying belt 13 is installed in the cleaning pool 11. A material supporting plate 14 is detachably installed in the cleaning pool 11. The height of the material supporting plate 14 is consistent with the bottom conveying surface of the water draining conveying belt 13. The manually cleaned brake valve can be pushed to the bottom water draining conveying belt 13, and the water draining action is completed during the lifting process.

[0036] In order to better dry the moisture of the brake valve, facilitating subsequent overhauling, as shown in Figure 1 , Figures 4-6As shown in the structure, the sliding rails 3 are horizontally installed on both sides of the horizontal conveying belt 2, the drying unit 5 is slidably installed through the sliding rails 3, the drying unit 5 of the embodiment comprises Figure 6 As shown in the structure, the moving plate 51 is slidably installed on the sliding rail 3 through the second sliding block 52, and the supporting plate 54 is liftably installed through the air cylinder 53, the air blower 55 is installed on the supporting plate 54, different blowing forces can be obtained through height adjustment, and other embodiments can install electric heating wires on the supporting plate 54 to cooperate with the air blower 55 to blow hot air, and the purpose is to improve the dryness of the brake valve.

[0037] It is found that the brake valve is relatively dispersed on the conveying belt during the conveying process, in order to improve the blowing effect, it is considered to limit the moving path of the brake valve at the blowing position, that is, as shown in the structure, Figure 4 and Figure 5 As shown in the structure, the baffle unit 4 for limiting the moving path of the brake valve is installed on the sliding rail 3.

[0038] Specifically, two connecting plates 44 are slidably installed on the sliding rails 3 on both sides through the first sliding block 45, the two connecting plates 44 on each side are slidably inserted on the horizontal threaded rod 43, and the side baffle 41 is fixedly installed on the horizontal threaded rod 43 on both sides, so that the moving path of clamping and limiting is realized; in order to better receive the conveyed brake valve, the receiving plate 42 is installed at the input end of the side baffle 41.

[0039] It should be noted that if the embodiment of the utility model has a directional indication (such as up, down, left, right, front, back, etc.), the directional indication is only used to explain the relative position relationship, movement condition and the like between the components in a certain specific posture, and if the specific posture changes, the directional indication also changes accordingly.

[0040] In addition, if the embodiment of the utility model has a description of "first", "second" and the like, the description of "first", "second" and the like is only for the purpose of description, and cannot be understood as indicating or implying the relative importance of the indicated technical features or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first" and "second" can explicitly or implicitly include at least one of the features. It is obvious for those skilled in the art that the utility model is not limited to the details of the above exemplary embodiments, and the utility model can be realized in other specific forms without departing from the spirit or essential characteristics of the utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting, the scope of the utility model is defined by the appended claims rather than the above description, and therefore all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the utility model.

Claims

1. A brake valve service and cleaning line comprising a horizontal conveyor belt (2) for conveying cleaned brake valves, characterized in that: Also include: The cleaning part (1) includes a cleaning pool (11) arranged at the input end of the horizontal conveying belt (2), and a draining conveying belt (13) installed in the cleaning pool (11) for fetching the cleaned brake valve; The drying unit (5) is horizontally installed on both sides of the horizontal conveying belt (2) to provide flowing air flow to promote drying of the brake valve.

2. The brake valve service wash line of claim 1, wherein: The horizontal conveying belt (2) is horizontally installed with a sliding rail (3) on both sides, and the drying unit (5) includes a moving plate (51) slidably installed on the sliding rail (3) through a second sliding block (52). The moving plate (51) is installed with a supporting plate (54), and the supporting plate (54) is installed with a blower (55) for providing flowing air flow.

3. The brake valve service wash line of claim 2, wherein: The moving plate (51) and the supporting plate (54) are installed with a gas cylinder (53) for adjusting the horizontal height of the supporting plate (54).

4. The brake valve service wash line of claim 2, wherein: The sliding rail (3) is installed with a baffle unit (4) for limiting the moving path of the brake valve, and the baffle unit (4) includes a connecting plate (44) slidably installed on both sides of the sliding rail (3) through a first sliding block (45). The connecting plate (44) is slidably inserted with a horizontal threaded rod (43) on each side, and the horizontal threaded rod (43) is fixedly installed with a side baffle (41). The side baffles (41) on both sides are installed with a receiving plate (42) at the input end.

5. The brake valve service wash line of claim 1, wherein: The cleaning pool (11) is installed with a water guide pipe (12), and the cleaning pool (11) is detachably installed with a material supporting plate (14) for supporting the brake valve to be cleaned.

6. The brake valve service wash line of claim 5, wherein: The draining conveying belt (13) adopts a Z-shaped structure, and the material supporting plate (14) is not lower than the height of the conveying surface at the bottom end of the draining conveying belt (13).