Turnover pipeline lifting device for comprehensive pipe gallery
By using a reusable pipe lifting device in the integrated utility tunnel, the space limitation problem of installing large-diameter pipes in the tunnel was solved, enabling rapid and stable pipe lifting and installation, and reducing construction complexity and cost.
Patent Information
- Application Number
- CN202520566299.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-28
- Publication Date
- 2026-01-16
- Estimated Expiration
- 2035-03-28
AI Technical Summary
Within the limited space of a single-compartment integrated utility tunnel, conventional construction machinery cannot effectively install large-diameter pipes, and existing methods of pre-embedded lifting rings and expansion bolts have problems such as inaccurate positioning and complex construction.
Design a reusable pipe lifting device, which adopts a support frame, limiting beam, clamping limiting bolts and pipe lifting tools to form a rigid frame structure. Through the bidirectional clamping of the clamping limiting bolts and the inclined design of the wing plate, it can adapt to different pipe gallery sizes. Combined with a wear-resistant rubber lining layer, it can achieve rapid installation and repeated use.
It improves the stability and load-bearing capacity of the equipment, reduces the construction period, lowers the cost of repeated equipment purchases, and conforms to the concept of green construction.
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Figure CN223804774U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to pipeline construction technical field more specifically, relate to a kind of turnover pipeline hoisting device for comprehensive pipe gallery. BACKGROUND
[0002] Single-bin comprehensive pipe gallery is an important carrier for intensive laying of urban underground pipelines, and the main structure thereof is usually limited to a width of 3-5 meters, and the internal net height is generally less than 3 meters. In such a limited space, when multiple large-diameter pipelines such as water supply, heating and gas pipelines need to be laid, the pipeline arrangement density can reach 0.8-1.2 pipelines per meter. Due to the pre-installation of a large number of steel structure supports and cable bridge systems inside the pipe gallery, the actual operation space is further limited, and the minimum operation radius of conventional construction machinery such as pipeline installation hoists and other auxiliary equipment is required to be 1.5 meters, so that the construction cannot be carried out.
[0003] The current construction method mainly uses a pre-buried or post-positioned hoisting system: the former pre-buries cast iron lifting rings during the construction of the main structure, and the latter fixes temporary lifting points by drilling and expanding bolts in the cast-in-place roof. Both methods have significant defects: the pre-buried lifting rings need to be accurately positioned during the construction of the structure, and in actual construction, more than 30% of the pre-buried points are often invalid due to adjustment of the pipeline arrangement scheme; the post-positioned expansion bolt installation is time-consuming and has the risk of local damage to the concrete structure. UTILITY MODEL CONTENT
[0004] To overcome the above-mentioned deficiencies in the prior art, the utility model provides a turnover pipeline hoisting device for comprehensive pipe gallery. The device can be temporarily stressed on the pipeline support, and then the pipeline installation is carried out, without the need for pre-buried lifting rings or post-installation of lifting rings during pipeline installation. After the pipeline is installed and fixed, the hoisting device is removed for reuse, which has the advantages of simple production, flexible installation and strong practicality.
[0005] To solve the above technical problems, the utility model adopts the following technical scheme:
[0006] A turnover pipeline hoisting device for comprehensive pipe gallery, which is installed and erected on the top of the comprehensive pipe gallery, comprises a support frame, a limiting cross beam, a wing plate, a clamping limiting bolt and a pipeline lifting tool. The support frame is a rectangular frame with an open bottom. The limiting cross beam is arranged inside the support frame, and the limiting cross beam is arranged vertically to the side plates of the support frame. Two wing plates are arranged on the top of the support frame and face two sides respectively. Holes are formed in the two side edges of the support frame. The clamping limiting bolt is arranged in the support frame through the holes. The clamping limiting bolt is arranged below the limiting cross beam and parallel to the limiting cross beam. Connection holes are formed in the wing plate, and the pipeline lifting tool is connected to the wing plate through the connection holes.
[0007] The wing plate is provided with a reinforcing rib plate, and the bottom of the reinforcing rib plate is welded and fixed with the side plate of the support frame body.
[0008] The reinforcing rib plate is vertically arranged with the wing plate.
[0009] The wing plate is arranged obliquely on the support frame body.
[0010] An inner gasket layer is arranged on the bottom of the limiting cross beam and the inner side wall of the support frame body, and the inner gasket layer is made of wear-resistant rubber material.
[0011] Position adjusting strip-shaped holes are formed in the two side plates of the support frame body, and the clamping limiting bolts are arranged to penetrate through the position adjusting strip-shaped holes.
[0012] The support frame body is made of flat steel by welding.
[0013] The pipeline lifting tool is an electric hoist or a hand-operated hoist.
[0014] Compared with the prior art, the utility model has the beneficial effects that:
[0015] The vertical arrangement of the support frame body and the limiting cross beam forms a rigid frame structure, and the two-way clamping design of the clamping limiting bolts significantly improves the overall stability of the device. The oblique arrangement of the wing plate at an angle of 45° in combination with the vertical welding structure of the reinforcing rib plate further enhances the carrying capacity and the bending strength; the position adjusting strip-shaped holes arranged on the two sides of the support frame body and the clamping limiting bolts form an adjustable clamping system, and through the flexible adjustment of the position of the bolts, the device can be adapted to comprehensive pipe gallery cross beams of different width specifications, realizes "one machine with multiple uses", and reduces the repeated purchase cost of equipment; the open bottom support frame body design does not require complex pre-embedded parts or welding procedures, and the installation of the frame body can be quickly completed through the synergistic effect of the limiting cross beam and the clamping bolt. The wear-resistant rubber inner gasket layer not only improves the friction coefficient to ensure the installation stability, but also avoids the wear caused by the direct contact of metal components; the device is made of standard flat steel by welding, has a lightweight structure and high strength redundancy, and supports repeated turnover use. Compared with the traditional scaffold erection method, the device can reduce the consumption of auxiliary materials, significantly shorten the construction period, and meet the green construction concept. BRIEF DESCRIPTION OF DRAWINGS
[0016] Fig. 1 is a use schematic view of the utility model;
[0017] Fig. 2 is a front view of the utility model;
[0018] Fig. 3 is a top view of the utility model;
[0019] Fig. 4 is a side view of the utility model;
[0020] In the diagram: 1 is the integrated utility tunnel, 2 is the pipe, 3 is the support frame, 4 is the limiting beam, 5 is the inner lining layer, 6 is the wing plate, 7 is the connecting hole, 8 is the reinforcing rib plate, 9 is the clamping limiting bolt, 10 is the adjustment strip hole, and 11 is the pipe lifting tool. Detailed Implementation
[0021] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.
[0022] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the scope of protection of the present invention is not limited to the specific embodiments disclosed below.
[0023] like Figs. 1 to 4 As shown, a reusable pipe lifting device for a utility tunnel is installed on the top of the utility tunnel 1. The device includes a support frame 3, a limiting beam 4, wing plates 6, clamping and limiting bolts 9, and a pipe lifting tool 11. The support frame 3 is a rectangular frame with an open bottom. The limiting beam 4 is located inside the support frame 3 and is perpendicular to the side plate of the support frame 3. Two sets of wing plates 6 are provided, with the two wing plates 6 facing the sides on the top of the support frame 3 respectively. Holes are provided on the sides of the support frame 3, and the clamping and limiting bolts 9 are installed on the support frame 3 through the holes. The clamping and limiting bolts 9 are located below the limiting beam 4 and are parallel to the limiting beam 4. Connection holes 7 are provided on the wing plates 6, and the pipe lifting tool 11 is connected to the wing plates 6 through the connection holes 7.
[0024] The spacing between the two side plates of the support frame 3 matches the size of the integrated utility tunnel 1. Before the pipeline 2 is laid, the support frame 3 is erected above the integrated utility tunnel 1. The support frame 3 is fixed by the limiting beam 4 and the clamping limiting bolt 9. One end of the pipeline lifting tool 11 is fixed on the wing plate 6, and the other end is connected to the pipeline 2. The pipeline 2 is lifted by the pipeline lifting tool 11 to complete the operation of placing the pipeline in the integrated utility tunnel 1.
[0025] Preferably, the wing plate 6 is provided with a reinforcing rib 8, and the bottom of the reinforcing rib 8 is welded and fixed to the side plate of the support frame 3. The reinforcing rib 8 increases the load-bearing strength of 6 by half.
[0026] Preferably, the reinforcing rib 8 is arranged perpendicularly to the wing plate 6.
[0027] Preferably, the wing plates 6 are obliquely arranged on the support frame body 3. The wing plates 6 are arranged at an angle of 45 degrees with the horizontal plane.
[0028] Preferably, an inner cushion layer 5 is arranged on the bottom of the limiting cross beam 4 and the inner side wall of the support frame body 3. The inner cushion layer 5 is made of wear-resistant rubber material. The inner cushion layer 5 improves the friction force of the contact surface between the support frame body 3 and the comprehensive pipe gallery 1, ensures the installation stability, and protects the surface of the support frame body 3 and the limiting cross beam 4.
[0029] Preferably, a positioning strip-shaped hole is arranged on the both side plates of the support frame body 3, and the clamping limiting bolt 9 is arranged to penetrate through the positioning strip-shaped hole. According to the comprehensive pipe gallery 1 with different sizes, the position of the clamping limiting bolt 9 can be flexibly adjusted, so that the clamping limiting bolt 9 is clamped and fixed with the limiting cross beam 4.
[0030] Preferably, the support frame body 3 is made of flat steel by welding.
[0031] Preferably, the pipeline lifting tool 11 is an electric hoist or a hand-operated hoist.
[0032] The support frame body 3 is installed on the top of the comprehensive pipe gallery 1. The position of the clamping limiting bolt 9 is adjusted through the positioning strip-shaped hole 10, so that the clamping limiting bolt 9 is clamped with the limiting cross beam 4 to clamp the cross beam of the comprehensive pipe gallery 1, and the fixing is realized. The both ends of the pipeline lifting tool 11 are connected with the connecting ears 7 on the wing plates 6 and the pipeline 2 respectively, and the pipeline 2 is lifted and installed through the pipeline lifting tool 11.
[0033] The above only describes the preferred embodiments of the utility model in detail, but the utility model is not limited to the above-mentioned embodiments. Within the knowledge range possessed by the ordinary skilled in the art, various changes can be made without departing from the purpose of the utility model, and various changes should be included in the protection range of the utility model.
Claims
1. A recyclable pipe lifting device for a utility tunnel, the lifting device being mounted on the top of a utility tunnel (1), characterized in that: Including support frame body (3), limiting crossbeam (4), wing plate (6), clamping limiting bolt (9) and pipeline lifting tool (11), the support frame body (3) adopts the rectangular frame of bottom opening, the limiting crossbeam (4) is set inside the support frame body (3), the limiting crossbeam (4) is vertically arranged with the side plate of the support frame body (3), the wing plate (6) is provided with two groups, two wing plates (6) are respectively arranged towards two sides on the top of the support frame body (3), the holes are set on the two side edges of the support frame body (3), the clamping limiting bolt (9) is set on the support frame body (3) through the hole, the clamping limiting bolt (9) is set below the limiting crossbeam (4), and the clamping limiting bolt (9) is parallelly arranged with the limiting crossbeam (4), the connecting hole (7) is formed in the wing plate (6), and the pipeline lifting tool (11) is connected with the wing plate (6) through the connecting hole (7).
2. A turn-around pipe lifting device for use in a utility tunnel according to claim 1, wherein: The wing plate (6) is provided with a reinforcing rib plate (8), and the reinforcing rib plate (8) is welded and fixed to the side plate of the support frame body (3).
3. A turn-around pipe lifting device for use in a utility tunnel according to claim 2, wherein: The reinforcing rib plate (8) is vertically arranged with the wing plate (6).
4. The turn-around pipe-lifting device for use in a utility tunnel of claim 1, wherein: The wing plate (6) is inclinedly arranged on the support frame body (3).
5. The turn-around pipe-lifting device for use in a utility tunnel of claim 1, wherein: The limiting crossbeam (4) bottom, the inner side wall of support frame body (3) is provided with inner lining layer (5), and the inner lining layer (5) is made of wear-resistant rubber material.
6. The turn-around pipe-lifting device for use in a utility tunnel of claim 1, wherein: The side plates of the support frame body (3) are provided with corresponding position adjusting strip-shaped holes (10), and the clamping limiting bolt (9) is arranged through the position adjusting strip-shaped holes (10).
7. The reusable pipe lifting device for use in a utility tunnel of claim 1, wherein: The support frame body (3) is made of flat steel by welding.
8. The turn-around pipe-lifting device for use in a utility tunnel of claim 1, wherein: The pipeline lifting tool (11) is an electric hoist or a hand-operated hoist.