Bottling, rotary filling and purging all-in-one machine

Abstract

The utility model discloses a bottled rotary filling and purging all-in-one machine which comprises a machine table, an equal-angle intermittent rotation module installed at the top end of the machine table, an upper supporting frame fixed to the top end of the machine table on one side of the equal-angle intermittent rotation module, and a hollow cage frame fixed to the outer wall of the side, close to the equal-angle intermittent rotation module, of the upper supporting frame. A sliding disc is slidably installed in the hollow cage frame, and a Z-axis lifting module used for driving the sliding disc to conduct Z-axis lifting is installed in the upper supporting frame. Packaging bottles to be cleaned are placed on the equal-angle intermittent rotation module, the equal-angle intermittent rotation module sequentially transfers the packaging bottles to the position below the washing pipe and the sponge roller, and the Z-axis lifting module enables the washing pipe and the sponge roller to enter the corresponding packaging bottles. And at the moment, the gear type middle driving unit enables the washing pipe and the sponge roller to rotate, so that the packaging bottle is washed and rolled and brushed.

Description

TECHNICAL FIELD

[0001] The utility model relates to technical field, concretely is a bottle spin irrigation blow -washing integrated machine. BACKGROUND

[0002] The bottle spin irrigation blow -washing integrated machine is a kind of automatic equipment integrated with cleaning, blow -drying and filling, is widely used in beverage, food and cosmetics etc. industry, aims at improving production efficiency and ensuring product quality.The main function of the equipment is to remove the impurities and microorganisms in the bottle by efficient cleaning, blow -drying is carried out using high-pressure airflow, ensure the dry state of bottle before filling, avoid the influence of moisture on product, the structure of bottle spin irrigation blow -washing integrated machine is mainly composed of bottle feeding system, cleaning system, blow -drying system, filling system, control system and bottle discharging system, forms a high -efficient production line.Its working principle includes several stages: first, empty bottle is sent into the equipment by bottle feeding system;Subsequently, in cleaning system, cleaning fluid is sprayed into bottle by nozzle, combined with high-pressure water flow for cleaning;Then, bottle enters blow -drying area, and high-pressure air is used to remove moisture rapidly;Finally, filling system fills liquid into bottle according to the set liquid level, ensures the accuracy of filling;The bottle spin irrigation blow -washing integrated machine of present stage can effectively flush away the surface dirt and some loose impurities on the inner wall of bottle in cleaning stage, but the removal effect of stubborn dirt, grease and sediment is limited, especially in the corner and gap of bottle, high-pressure water flow is difficult to achieve ideal cleaning effect, if not thoroughly brushed, it will lead to product pollution in subsequent filling process, and due to the fact that high-pressure water flow cannot completely clean the inner wall of bottle, many production lines still need to rely on manual operation before high-pressure flushing, i.e. manual cleaning using roller brush and other tools, at this time, workers need to clean each bottle, which not only increases the overall cleaning time of production line, but also leads to the decline of production efficiency, especially in large-scale production environment, the speed of manual cleaning is far from matching the processing speed of automatic equipment, causes production bottleneck, affects overall output. SUMMARY

[0003] The utility model aims at providing a kind of bottle spin irrigation blow -washing integrated machine, places the packaging bottle to be cleaned on equiangular intermittent rotary module, equiangular intermittent rotary module sequentially sends in order packaging bottle to the below of flushing pipe, sponge roller, Z-axis lifting module makes flushing pipe, sponge roller enter into corresponding packaging bottle, gear type middle drive unit makes flushing pipe, sponge roller rotate to this, to complete flushing and roller brush operation to packaging bottle, to solve the problem presented in the above background technique.

[0004] In order to achieve the above object, the utility model provides the following technical scheme: a bottle spin irrigation and washing integrated machine, including the bench, the bench top installation equal angle intermittent rotation module, equal angle intermittent rotation module one side bench top fixed upper support frame and upper support frame is fixed on the hollow cage frame of equal angle intermittent rotation module one side outer wall, and the inside of hollow cage frame is installed with sliding disc, the inside of upper support frame is installed with Z axis lifting module for driving sliding disc Z axis lifting, the bottom end edge position of sliding disc is installed with a plurality of washing pipes, the bottom end of sliding disc between adjacent two washing pipes is rotatably installed with a vertical shaft, and the outer circumferential surface of vertical shaft is fixed with sponge roller, the top of sliding disc is installed with swivel joint, and the bottom of swivel joint is fixedly connected with the top of washing pipe, the inside of hollow cage frame is provided with gear type middle drive unit for driving each washing pipe, vertical shaft rotates together, one side of the surface of bench is installed with PLC control panel and equal angle intermittent rotation module, Z axis lifting module, gear type middle drive unit input end electric connection.

[0005] Preferably, the equal angle intermittent rotation module includes a cam divider installed on the top of the machine table, a disc on the output shaft of the cam divider, and a stepper motor installed on the top of the machine table, a belt drive structure for maintaining power connection is installed between the drive shaft of the stepper motor and the input shaft of the cam divider, a plurality of annular upper protrusions for supporting the packaging bottle are installed on the top of the stepper motor, and the output end of the PLC control panel is electrically connected with the input end of the stepper motor.

[0006] Preferably, the number of annular upper protrusions is equal to the total number of washing pipes and vertical shafts.

[0007] Preferably, the Z-axis lifting module includes a cylinder installed on the outer wall of the upper support frame and a connecting plate installed on the top end of the cylinder piston rod, and the outer wall of one side of the connecting plate is welded with the outer wall of one side of the sliding disc.

[0008] Preferably, the gear type middle drive unit includes a second motor installed at the center position of the top of the hollow cage frame, a middle shaft installed at the bottom end of the drive shaft of the second motor, and a center gear disc installed at one end of the surface of the middle shaft, the surface of one end of the washing pipe and the vertical shaft is fixed with a driven gear, and the driven gear and the center gear disc are engaged with each other.

[0009] Preferably, the bottom end of the sliding disc is installed with a telescopic column, and the bottom end of the telescopic column is fixedly connected with the bottom wall of the hollow cage frame.

[0010] Compared with the prior art, the beneficial effects of the utility model are: the bottle washing and rotating integrated machine is provided with the structure of the equal-angle intermittent rotation module, the sliding disc, the flushing pipe, the sponge roller and the gear type middle driving unit which cooperate with each other, the packaging bottle to be cleaned is placed on the equal-angle intermittent rotation module, the equal-angle intermittent rotation module sequentially transfers the packaging bottle to the lower side of the flushing pipe and the sponge roller in order, the Z-axis lifting module makes the flushing pipe and the sponge roller enter the corresponding packaging bottle, at this time the gear type middle driving unit makes the flushing pipe and the sponge roller rotate, so that the flushing and the rolling brush operation of the packaging bottle are completed, the design of the equal-angle intermittent rotation module makes the packaging bottle be transferred to the lower side of the flushing pipe and the sponge roller in a stable and controllable speed and order, the design can reduce the waiting time of the bottle in the cleaning process, and the whole cleaning process is more smooth, and the application of the Z-axis lifting module can ensure that the flushing pipe and the sponge roller can accurately enter each packaging bottle, guarantee the good contact of the cleaning tool and the bottle body, and effectively avoid the cleaning blind area caused by the position deviation, the design of the gear type middle driving unit makes the flushing pipe and the sponge roller can stably rotate, the rotating action can produce uniform cleaning force, the cleaning agent and the water flow can better penetrate every part of the bottle, thereby improving the cleaning effect, compared with the manual cleaning, the consistent cleaning effect can effectively reduce the difference caused by human factors in the cleaning process, and ensure that every bottle can reach the same sanitary standard, finally, after the above structure design, the labor cost in the cleaning process is effectively reduced, and the incomplete cleaning or pollution risk caused by human operation failure is reduced, compared with the traditional manual rolling brush cleaning mode, the cleaning efficiency can be greatly improved, especially in the large-scale production environment, the production cycle can be effectively shortened, and the overall yield is improved. BRIEF DESCRIPTION OF DRAWINGS

[0011] Figure 1 It is the front view structure schematic diagram of the utility model;

[0012] Figure 2 It is the side view structure schematic diagram of the utility model;

[0013] Figure 3 It is the three-dimensional structure schematic diagram of the utility model Figure 1 ;

[0014] Figure 4 It is the three-dimensional structure schematic diagram of the utility model Figure 2 ;

[0015] Figure 5 It is the gear type middle driving unit three-dimensional structure schematic diagram of the utility model.

[0016] In the diagram: 1. Machine base; 2. Equal angle intermittent rotation module; 201. Cam divider; 202. Stepper motor; 203. Disc; 204. Annular upper protrusion; 205. Belt drive structure; 3. Upper support frame; 4. Hollow cage frame; 401. Slide plate; 5. Gear-type central drive unit; 501. Second motor; 502. Central shaft; 503. Central gear plate; 6. Rotary joint; 7. Flushing pipe; 8. Vertical shaft; 9. Sponge roller; 10. Driven gear; 11. Z-axis lifting module; 12. PLC control panel. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0018] Example 1, by Figures 1 to 4 The present invention includes a machine base 1, an equal-angle intermittent rotary module 2 mounted on the top of the machine base 1, an upper support frame 3 fixed to the top of the machine base 1 on one side of the equal-angle intermittent rotary module 2, and a hollow cage frame 4 fixed to the outer wall of the upper support frame 3 near the equal-angle intermittent rotary module 2. A sliding plate 401 is slidably mounted inside the hollow cage frame 4. A Z-axis lifting module 11 for driving the sliding plate 401 to perform Z-axis lifting is installed inside the upper support frame 3. Several flushing pipes 7 are installed at the bottom edge of the sliding plate 401. Adjacent flushing pipes 7... A vertical shaft 8 is rotatably mounted on the bottom of the slide plate 401, and a sponge roller 9 is fixed on the outer circumference of the vertical shaft 8. A rotary joint 6 is mounted on the top of the slide plate 401, and the bottom of the rotary joint 6 is fixedly connected to the top of the rinsing pipe 7. A gear-type central drive unit 5 is set at the central axis position inside the hollow cage frame 4 to drive each rinsing pipe 7 and the vertical shaft 8 to rotate together. A PLC control panel 12 is installed on one side of the surface of the machine base 1 and is electrically connected to the input end of the equal angle intermittent rotation module 2, the Z-axis lifting module 11, and the gear-type central drive unit 5.

[0019] Example 2, based on Example 1, is... Figure 3 , Figure 4 and Figure 5 As shown, the equal-angle intermittent rotary module 2 includes a cam divider 201 mounted on the top of the machine base 1, a disc 203 on the output shaft of the cam divider 201, and a stepper motor 202 mounted on the top of the machine base 1. A belt drive structure 205 for maintaining power connection is installed between the drive shaft of the stepper motor 202 and the input shaft of the cam divider 201. Several annular upper protrusions 204 for supporting the packaging bottle are mounted on the top of the stepper motor 202. The output terminal of the PLC control panel 12 is electrically connected to the input terminal of the stepper motor 202.

[0020] The number of annular upper convex portions 204 is equal to the number of flushing pipes 7 and vertical shafts 8, and the staff places the packaging bottles to be flushed in the annular upper convex portions 204. The inner cavities of the annular upper convex portions 204 can also be set according to the specific structure of the packaging bottle body to ensure that the packaging bottles are placed stably in the annular upper convex portions 204.

[0021] When the PLC control panel 12 is turned on and works, the PLC control panel 12 drives the cam divider 201 to work through the belt transmission structure 205, so that the cam divider 201 drives the disc 203 to rotate at equal angles intermittently, so as to change the positions of the annular upper convex portions 204 and the packaging bottles below the hollow cage 4. By rotating at fixed angles intermittently, it is ensured that each packaging bottle uniformly contacts the cleaning equipment or other processes, and the efficiency of cleaning or processing is improved.

[0022] The Z-axis lifting module 11 includes a gas cylinder mounted on the outer wall of one side of the upper support frame 3 and a connecting plate mounted at the top end of the gas cylinder piston rod. The outer wall of one side of the connecting plate is welded with the outer wall of one side of the sliding disc 401. The gas cylinder in the Z-axis lifting module 11 drives the sliding disc 401 to descend, and then the plurality of flushing pipes 7 and vertical shafts 8 at the bottom end of the sliding disc 401 move downward together until the flushing pipes 7 and the sponge rollers 9 can enter the packaging bottles. During this process, the gear type middle drive unit 5 and the flushing pipes 7 and vertical shafts 8 still maintain the power connection state, and the Z-axis lifting module 11 can adjust the height of the flushing pipes 7 and the sponge rollers 9 as needed to adapt to bottles of different heights and ensure that the flushing pipes 7 and the sponge rollers 9 clean at the best position to avoid incomplete cleaning or over-cleaning.

[0023] The gear type middle drive unit 5 includes a second motor 501 mounted at the top center position of the hollow cage 4, a middle shaft 502 mounted at the bottom end of the driving shaft of the second motor 501, and a center gear disc 503 mounted at one end of the surface of the middle shaft 502. One end of the surface of each of the flushing pipes 7 and the vertical shafts 8 is fixed with a driven gear 10. The driven gear 10 and the center gear disc 503 are meshed with each other. The bottom end of the sliding disc 401 is provided with a telescopic column, and the bottom end of the telescopic column is fixedly connected with the bottom wall of the hollow cage 4.

[0024] The second motor 501 drives the middle shaft 502 and the center gear disc 503 to rotate. Since the flushing pipes 7 and the vertical shafts 8 are power-connected with the center gear disc 503 through the driven gears 10, each flushing pipe 7 and vertical shaft 8 can rotate under the driving of the center gear disc 503 and the driven gear 10 to complete the flushing and rolling work. During this process, the top end of the flushing pipe 7 keeps the liquid path unobstructed with the external water pipe through the rotary joint 6. The gear type middle drive unit 5 can provide stable and powerful power to ensure the efficient operation of the flushing pipes 7 and the sponge rollers 9.

[0025] In use, the embodiments of the present application first place several packaging bottles to be cleaned on the equiangular intermittent rotation module 2, which can rotate intermittently at a fixed angle, ensuring that each packaging bottle can be sequentially transferred to below the washing pipe 7 and the sponge roller 9. When placing, the staff needs to ensure that the bottles are stable to avoid tilting or falling during rotation. Once the packaging bottles are in place, the staff starts the cleaning program through the PLC control panel 12. The PLC control panel 12 will automatically control the rotation of the equiangular intermittent rotation module 2, the lifting of the Z-axis lifting module 11, and the rotation of the gear type middle drive unit 5 according to the preset program. At this time, the staff needs to observe the running state of the equipment to ensure that all modules are working properly. When the two adjacent packaging bottles are transferred to below the washing pipe 7 and the sponge roller 9, the Z-axis lifting module 11 starts to work, and the washing pipe descends into the bottle. At this time, the gear type middle drive unit 5 starts to drive the rotation of each washing pipe 7 and vertical shaft 8, so that the cleaning liquid in the washing pipe 7 is sprayed into the bottle to form a strong water flow to wash the dirt on the bottle wall and bottom. At the same time, the sponge roller 9 also descends into the other packaging bottle and performs a rolling brush operation. The softness and adaptability of the sponge roller 9 enable it to closely fit the bottle wall, fully cleaning every corner in the bottle. Once the rolling brush operation is completed, the Z-axis lifting module 11 lifts the slide plate 401, washing pipe 7 and sponge roller 9 at the same time, leaving the packaging bottles. At this time, the equiangular intermittent rotation module 2 is started again to transfer the cleaned packaging bottles to the next station. After the cleaning process is completed, the packaging bottles are removed from the equiangular intermittent rotation module 2, and the equipment is checked and maintained to check whether the washing pipe 7 and the sponge roller 9 are worn or blocked, ensuring that the equipment is in good condition.

Claims

1. A bottle filling, rotating irrigation and flushing integrated machine, characterized in that: The utility model provides a kind of bottle washing machine, including machine table (1), equiangular intermittent rotary module (2) installed at the top of machine table (1), upper support frame (3) is fixed at the top of machine table (1) on one side of equiangular intermittent rotary module (2) and hollow cage (4) is fixed on the outer wall of one side of upper support frame (3) close to equiangular intermittent rotary module (2), and the inside of hollow cage (4) is slidably installed with sliding disc (401), the inside of upper support frame (3) is installed with Z-axis lifting module (11) for driving sliding disc (401) to carry out Z-axis lifting, the bottom end edge position of sliding disc (401) is installed with several washing pipes (7), the bottom end of sliding disc (401) is rotatably installed with vertical shaft (8) between adjacent two washing pipes (7), and the outer circumferential surface of vertical shaft (8) is fixed with sponge roller (9), the top of sliding disc (401) is installed with rotary joint (6), and the bottom end of rotary joint (6) is fixedly connected with the top of washing pipe (7), the inside of hollow cage (4) is provided with gear type middle drive unit (5) for rotating each washing pipe (7) together with vertical shaft (8) at the middle axis position, and the surface of machine table (1) is installed with PLC control panel (12) and equiangular intermittent rotary module (2), Z-axis lifting module (11), gear type middle drive unit (5) input end electric connection.

2. The bottle spin irrigation and washing integrated machine according to claim 1, characterized in that: The equiangular intermittent rotary module (2) includes a cam divider (201) installed at the top of the machine table (1), a disc (203) on the output shaft of the cam divider (201), and a stepper motor (202) installed at the top of the machine table (1). A belt drive structure (205) is installed between the drive shaft of the stepper motor (202) and the input shaft of the cam divider (201) to maintain power connection. The top of the stepper motor (202) is provided with a plurality of annular upper protrusions (204) for supporting the packaging bottles. The output of the PLC control panel (12) is electrically connected to the input of the stepper motor (202).

3. The bottle spin irrigation and washing integrated machine according to claim 2, characterized in that: The number of annular upper protrusions (204) is equal to the total number of washing pipes (7) and vertical shafts (8).

4. The bottle spin irrigation and washing integrated machine according to claim 1, characterized in that: The Z-axis lifting module (11) includes a cylinder installed on the outer wall of one side of the upper support frame (3) and a connecting plate installed at the top of the cylinder piston rod. The outer wall of one side of the connecting plate is welded to the outer wall of one side of the sliding disc (401).

5. The bottle spin irrigation and washing integrated machine according to claim 3, characterized in that: The gear type middle drive unit (5) includes a second motor (501) installed at the top center position of the hollow cage (4), a middle shaft (502) installed at the bottom end of the drive shaft of the second motor (501), and a center gear disc (503) installed at one end of the surface of the middle shaft (502). One end of the surface of the washing pipe (7) and the vertical shaft (8) is fixed with a driven gear (10), and the driven gear (10) and the center gear disc (503) are engaged with each other.

6. The bottle spin irrigation and washing integrated machine according to claim 1, characterized in that: The bottom end of the sliding disc (401) is installed with a telescopic column, and the bottom end of the telescopic column is fixedly connected to the bottom wall of the hollow cage (4).

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