Composite board substrate deoiling device

Abstract

The utility model relates to the technical field of composite board processing, in particular to a composite board base board deoiling device which comprises a composite board base board and a tool board, the tool board is used as a structural bearing part, an initial placing station is arranged at the upper end of the tool board, the composite board base board is stacked on the initial placing station, and the composite board base board is placed on the tool board. A finished product placing station is arranged on one side of the initial placing station, a station baffle and a pretreatment station which are fixed to the tool plate are arranged between the initial placing station and the finished product placing station, the pretreatment station is arranged at the upper end of the tool plate, and the pretreatment station comprises an alkali washing unit, a blow-drying unit and a standing unit. The alkali washing unit, the blow-drying unit and the standing unit are sequentially arranged in the pretreatment station, an initial carrying device is arranged between the initial placement station and the station baffle, and a treatment process carrying device is arranged at the position, located on one side of the pretreatment station, of the upper end of the tool plate.

Description

TECHNICAL FIELD

[0001] The utility model relates to composite board processing technical field especially is related to a composite board substrate oil removal device. BACKGROUND

[0002] The wear-resistant composite board is a kind of high-performance material, it is composed of substrate and alloy wear-resistant layer two parts, has been widely used in industrial field, in the processing process, wear-resistant ceramic, hard alloy powder is usually sprayed on the substrate surface, then the substrate is heated, until the substrate is heated to soft state, wear-resistant ceramic, hard alloy is embedded in substrate by rolling mode, before this process, substrate needs to be pretreated step, to ensure the surface quality of substrate.

[0003] At present, the Chinese patent with publication number CN117066205A discloses a kind of composite board surface cleaning device, it includes transmission device, cleaning agent injection device and cleaning cylinder device, cleaning cylinder device includes cleaning roller and driving motor, the rotation direction of cleaning roller is opposite to the transmission direction of transmission device, the outer periphery of cleaning roller is provided with cleaning sponge and filter fork plate, filter fork plate extends along the direction of the central axis of cleaning roller, multiple prongs are arranged on filter fork plate with interval, driving device is arranged in cleaning roller, in the process that cleaning roller drives filter fork plate to rotate, driving device drives the prong of filter fork plate to extend or retract cleaning sponge, one side of cleaning roller is equipped with collection box.

[0004] This composite board surface cleaning device, although not pretreatment to substrate, but its purpose is still oil removal, consistent with the purpose of substrate oil removal, this device can form cleaning agent pool between cleaning roller and composite board, be beneficial to soak and remove grease, but:

[0005] ①In transport means, the device is transported by conveyer belt, and the flexibility is poor, so that the workpiece cannot be effectively transported to different processes;②The device cannot realize automatic feeding, and manual workpiece is transported to the transport device;③The device cannot realize drying, drying workpiece after cleaning workpiece. UTILITY MODEL CONTENT

[0006] In view of the above situation, in order to overcome the defects of prior art, the purpose of the utility model is to provide a kind of composite board substrate oil removal device, the above technical purpose is realized by the following technical scheme:

[0007] A kind of composite board substrate oil removal device, including composite board substrate, tool plate, the tool plate is used as structural bearing, the upper end of the tool plate is equipped with initial placement station, the composite board substrate is stacked on initial placement station, one side of initial placement station is equipped with finished product placement station, fixed in the tool plate between initial placement station and finished product placement station is equipped with station baffle.

[0008] A pretreatment station is arranged at the upper end of the tooling plate, and the pretreatment station comprises an alkali washing unit, a blow-drying unit and a standing unit arranged in sequence inside the pretreatment station.

[0009] An initial carrying device is arranged between the initial placement station and the tooling plate baffle, and the initial carrying device comprises a device support, a first linear module and a second linear module. The device support is fixed to the upper end of the tooling plate. The first linear module is fixed to the upper end of the device support. The second linear module is arranged perpendicularly to the first linear module. A transverse connecting rod is arranged in the first linear module and moves under control. The second linear module is fixed to one side of the transverse connecting rod. An elevating rod is arranged in the second linear module and moves under control. A synchronous elevating plate is fixed to one side of the elevating rod. A first carrying suction disc is fixed to the lower end of the synchronous elevating plate. The first carrying suction disc is opposite to the composite board base plate.

[0010] A processing process carrying device is arranged at one side of the upper end of the tooling plate in the pretreatment station. The processing process carrying device comprises a third linear module, a support column, an extension plate, a control cylinder and a second carrying suction disc. The third linear module is fixed to the upper end of the tooling plate. The support column moves transversely under the control of the third linear module. The extension plate is fixed to the upper end of the support column. The control cylinder is fixed to the front end of the extension plate. The second carrying suction disc is fixed to the piston rod of the control cylinder.

[0011] Further, the alkali washing unit comprises a first treatment disc, a support frame and an alkali washing pipeline. The first treatment disc is fixed to the right side in the pretreatment station. The support frame is arranged on both sides of the first treatment disc. The alkali washing pipeline is fixed to the top end of the support frame. The alkali washing pipeline is arranged obliquely above one side of the first treatment disc. One end of the alkali washing pipeline is provided with a liquid inlet. An alkali washing spray pipe is fixed to one side of the alkali washing pipeline facing the first treatment disc.

[0012] Further, the blow-drying unit comprises a second treatment disc and a fan. The second treatment disc is fixed to the left side of the first treatment disc in the pretreatment station. The surface of the second treatment disc is provided with a ventilation groove. The fan is fixed to the upper end of the tooling plate and arranged directly below the second treatment disc.

[0013] Further, the standing unit comprises a third treatment disc. The third treatment disc is fixed to the left side of the second treatment disc in the pretreatment station.

[0014] Further, the lower end of the first treatment disc is provided with a guide pipe. A alkali washing liquid recovery tank is fixed to the bottom of the tooling plate below the guide pipe.

[0015] In summary, the utility model has the following beneficial effects:

[0016] ①The tooling plate is provided with a pretreatment station, the whole machining process includes an alkali washing unit, a drying unit and a standing unit, realizes the functional integration of the pretreatment process before the composite board processing, improves the automation degree of the composite board pretreatment through the use of linear module and automatic equipment such as carrying suction disc, reduces manual operation and improves production efficiency;

[0017] ②Through the industrial camera installed in the carrying device, the position and state of the composite board substrate can be monitored in real time, which helps to improve the accuracy and quality control of the pretreatment process;

[0018] ③The oil stains on the surface of the plate are removed by the alkaline aqueous solution, and then heated and dried, so that the base plate is dehydrated and deoiled, so that the surface water and oil stains are fully removed, and the treatment effect is good. BRIEF DESCRIPTION OF DRAWINGS

[0019] The drawings described herein are used to provide further understanding of the utility model and form part of the application, but do not constitute improper limitation on the utility model, and in the drawings:

[0020] Figure 1 is the oblique view of the utility model;

[0021] Figure 2 is the upper view of the utility model;

[0022] Figure 3 is the utility model Figure 1 A place in the enlarged schematic view;

[0023] Figure 4 is the utility model Figure 1 B place in the enlarged schematic view.

[0024] In the drawing, 1, composite board substrate;2, tooling plate;3, initial placement station;4, finished product placement station;5, pretreatment station;6, first treatment disc;7, support frame;8, alkali washing pipeline;9, alkali washing spray pipe;10, second treatment disc;11, fan;12, ventilation slot;13, third treatment disc;14, device support;15, first linear module;16, second linear module;17, transverse moving connecting rod;18, lifting rod;19, synchronous lifting plate;20, first carrying suction disc;21, third linear module;22, support column;23, extension plate;24, control cylinder;25, second carrying suction disc;26, guide pipe;27, alkali washing liquid recovery tank;28, vertically arranged connecting plate;29, camera mounting block;30, industrial camera. DETAILED DESCRIPTION

[0025] The foregoing and other technical contents, characteristics and effects of the present application will be described below in conjunction with the accompanying drawings. Figure 1 to the accompanying drawings Figure 4 The detailed description of the embodiments will be clearly presented. The structural contents mentioned in the following embodiments are all referred to the drawings.

[0026] The various exemplary embodiments of the present application will be described below with reference to the accompanying drawings. Embodiment

[0027] A composite plate substrate oil removal device, comprising a composite plate substrate 1, a tool plate 2, the tool plate 2 as a structural bearing, the upper end of the tool plate 2 is provided with an initial placement station 3, the composite plate substrate 1 is stacked on the initial placement station 3, one side of the initial placement station 3 is provided with a finished product placement station 4, and a station baffle fixed to the tool plate 2 is arranged between the initial placement station 3 and the finished product placement station 4.

[0028] The upper end of the tool plate 2 is provided with a pretreatment station 5, the pretreatment station 5 comprises an alkali washing unit, a blow-drying unit and a standing unit, and the alkali washing unit, the blow-drying unit and the standing unit are sequentially arranged in the pretreatment station 5.

[0029] The alkali washing unit comprises a first treatment disc 6, a support frame 7 and an alkali washing pipeline 8, the first treatment disc 6 is fixed to the right side in the pretreatment station 5, the support frame 7 is arranged on both sides of the first treatment disc 6, the alkali washing pipeline 8 is fixed to the top end of the support frame 7, and the alkali washing pipeline 8 is arranged obliquely above one side of the first treatment disc 6, one end of the alkali washing pipeline 8 is provided with a liquid inlet, and an alkali washing spray pipe 9 is fixedly arranged on one side of the alkali washing pipeline 8 facing the first treatment disc 6, and the lower end of the first treatment disc 6 is provided with a guide pipe 26, and the lower side of the guide pipe 26 is provided with an alkali washing liquid recovery tank 27 fixed to the bottom of the tool plate 2.

[0030] When the composite plate substrate 1 is carried above the first treatment disc 6, the alkali washing spray pipe 9 sprays the alkaline aqueous solution to the surface of the composite plate substrate 1, the alkaline aqueous solution is usually composed of sodium hydroxide 1%, sodium carbonate 0.8%, dodecyl sulfonic acid 0.05% and the balance of water, and the solution temperature is controlled at 50-60°C, and the oil stains on the surface of the plate are removed by the alkaline aqueous solution.

[0031] The blow-drying unit comprises a second treatment disc 10 and a fan 11, the second treatment disc 10 is fixed to the left side of the first treatment disc 6 in the pretreatment station 5, the surface of the second treatment disc 10 is provided with a ventilation groove 12, and the fan 11 is fixed to the upper end of the tool plate 2 and arranged directly below the second treatment disc 10.

[0032] When the composite board substrate 1 is transported to above the second processing disc 10, the fan 11 below the second processing disc 10 continues to rotate, driving the gas around the periphery of the second processing disc 10 to flow rapidly, accelerating the flow of moisture on the surface of the composite board substrate 1, providing a clean surface for subsequent sandblasting and coating preparation, which can ensure that the substrate surface of the wear-resistant composite board has good surface quality, thereby improving the overall performance and service life of the composite board.

[0033] The standing unit includes a third processing disc 13 fixed to the left side of the second processing disc 10 in the pretreatment station 5. The composite board substrate 1 after washing and drying is transported and placed on the third processing disc 13. The composite board substrate 1 on the third processing disc 13 is left to dry completely, and then manually transported by workers to the finished product placement station 4.

[0034] The initial placement station 3 and the station baffle are provided with an initial transport device. The initial transport device includes a device support 14, a first linear module 15, and a second linear module 16. The device support 14 is fixed to the upper end of the tooling plate 2. The first linear module 15 is fixed to the upper end of the device support 14. The second linear module 16 is arranged perpendicular to the first linear module 15. The first linear module 15 is provided with a controlled moving horizontal moving link 17. The second linear module 16 is fixed to one side of the horizontal moving link 17. The second linear module 16 is provided with a controlled moving lifting rod 18. One side of the lifting rod 18 is fixedly provided with a synchronous lifting plate 19. The lower end of the synchronous lifting plate 19 is fixedly provided with a first transport suction cup 20. The first transport suction cup 20 is opposite to the composite board substrate 1 below.

[0035] In the above structure, the first linear module 15 and the second linear module 16 jointly form two-axis movement. The first linear module 15 controls the forward and backward movement adjustment of the first transport suction cup 20. The second linear module 16 controls the lifting movement adjustment of the first transport suction cup 20. After the first transport suction cup 20 is lowered, the composite board substrate 1 to be processed is grabbed on the initial placement station 3. Then the height is raised. Through the control of the first linear module 15, the grabbed composite board substrate 1 is transported to above the first processing disc 6.

[0036] One end of the horizontal moving link 17 is fixedly provided with a vertical connecting plate 28. The lower end of the vertical connecting plate 28 is fixedly provided with a camera mounting block 29. One side of the camera mounting block 29 is provided with an industrial camera 30. The industrial camera 30 shoots towards the position direction of the composite board substrate 1. When the first transport suction cup 20 performs the grabbing action on the composite board substrate 1 on the initial placement station 3, the industrial camera 30 synchronously comes above the composite board substrate 1. The industrial camera 30 can capture the surface image of the composite board substrate 1 to check the defect condition of the surface of the composite board substrate 1.

[0037] The upper end of the tool plate 2 is provided with a processing process carrying device on one side of the pretreatment station 5, and the processing process carrying device comprises a third linear module 21, a supporting column 22, an extension plate 23, a control air cylinder 24 and a second carrying suction disc 25. The third linear module 21 is fixed to the upper end of the tool plate 2, the supporting column 22 is controlled to move horizontally by the third linear module 21, the extension plate 23 is fixed to the upper end of the supporting column 22, the control air cylinder 24 is fixed to the front end of the extension plate 23, and the second carrying suction disc 25 is fixed to the piston rod of the control air cylinder 24. In the above structure, the third linear module 21 controls the second carrying suction disc 25 to move horizontally along the pretreatment station 5, the lifting of the second carrying suction disc 25 is controlled by the control air cylinder 24, and the two are cooperated to carry the composite plate substrate 1 to different processes in the pretreatment station 5.

[0038] The above is a further detailed description of the utility model made in combination with the specific implementation, and cannot be determined that the specific implementation of the utility model is limited to this; for the skilled in the art and related technical field of the utility model, the expansion, operation method and data replacement made on the basis of the technical scheme idea of the utility model should be within the protection scope of the utility model.

Claims

1. A composite board substrate oil removing device, characterized by: The utility model relates to a kind of composite board production line, including Composite board substrate (1), tool plate (2), the tool plate (2) is as structure carrier, the upper end of the tool plate (2) is equipped with initial placement station (3), the composite board substrate (1) is stacked on initial placement station (3), one side of the initial placement station (3) is equipped with finished product placement station (4), and station baffle fixed to tool plate (2) is equipped between initial placement station (3) and finished product placement station (4); Preprocessing station (5), the preprocessing station (5) is arranged on the upper end of tool plate (2), and the preprocessing station (5) includes alkali washing unit, blow-drying unit, standing unit, the alkali washing unit, blow-drying unit, standing unit are sequentially arranged in order in the inside of preprocessing station (5); The initial placement station (3) and station baffle are equipped with initial handling device, and the initial handling device includes device support (14), first linear module (15), second linear module (16), the device support (14) is fixed to the upper end of tool plate (2), the first linear module (15) is fixed to the upper end of device support (14), the second linear module (16) is vertically arranged with the first linear module (15), the first linear module (15) is equipped with transverse link (17) of controlled movement, the second linear module (16) is fixed to one side of transverse link (17), the second linear module (16) is equipped with lifting rod (18) of controlled movement, one side of the lifting rod (18) is fixedly provided with synchronous lifting plate (19), the lower end of the synchronous lifting plate (19) is fixedly provided with first handling suction cup (20), and the first handling suction cup (20) is opposite to composite board substrate (1) below; The upper end of tool plate (2) is equipped with processing process handling device on one side of preprocessing station (5), and the processing process handling device includes third linear module (21), support column (22), extension plate (23), control cylinder (24), second handling suction cup (25), the third linear module (21) is fixed to the upper end of tool plate (2), the support column (22) is controlled to move transversely by the third linear module (21), the extension plate (23) is fixed to the upper end of support column (22), the control cylinder (24) is fixed to the front end of extension plate (23), and the second handling suction cup (25) is fixed to the piston rod of control cylinder (24).

2. The composite board substrate oil removing device according to claim 1, characterized in that: The alkali washing unit includes first processing disc (6), support frame (7), alkali washing pipeline (8), the first processing disc (6) is fixed to the right side in preprocessing station (5), the support frame (7) is arranged on both sides of first processing disc (6), the alkali washing pipeline (8) is fixed to the top end of support frame (7), and the alkali washing pipeline (8) is obliquely arranged on the side above first processing disc (6), one end of the alkali washing pipeline (8) is equipped with liquid inlet, and alkali washing spray pipe (9) is fixedly provided on the side of the alkali washing pipeline (8) towards first processing disc (6).

3. The composite board substrate oil removing device according to claim 1, characterized in that: The blow-drying unit comprises a second treatment disc (10) fixed to the left side of the first treatment disc (6) in the pretreatment station (5), a surface of the second treatment disc (10) is provided with a ventilation groove (12), and a fan (11) is fixed to the upper end of the tool plate (2) and arranged directly below the second treatment disc (10).

4. The composite board substrate oil removing device according to claim 1, characterized in that: The standing unit comprises a third treatment disc (13) fixed to the left side of the second treatment disc (10) in the pretreatment station (5).

5. The composite board substrate oil removing device according to claim 2, characterized in that: The lower end of the first treatment disc (6) is provided with a guide pipe (26), and the lower end of the guide pipe (26) is provided with an alkali liquor recovery tank (27) fixed to the bottom of the tool plate (2).

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