Preheating furnace for electrode production and processing
By setting a heat-resistant layer, an insulation layer, and a protective layer inside the preheating furnace body, and distributing heating wires inside the cavity, combined with electromagnetic heating and a limiting mechanism, the problems of preheating furnace stability and ease of maintenance are solved, achieving efficient heating and convenient maintenance of the electrodes.
Patent Information
- Application Number
- CN202520443809.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-14
- Publication Date
- 2026-01-16
- Estimated Expiration
- 2035-03-14
AI Technical Summary
Existing preheating furnaces used in electrode production and processing have low stability and rapid heat loss, resulting in poor preheating effect and affecting the performance.
The preheating furnace body is made of multiple layers of materials, including a heat-resistant layer, an insulation layer and a protective layer. The inner cavity is made of ceramic fiber material, and a second heating wire is evenly distributed in the inner cavity. Combined with an electromagnetic heater and a limiting mechanism, it can achieve rapid heating and convenient maintenance.
It improves the insulation and mechanical strength of the preheating furnace, ensuring the stability and efficiency of electrode heating, and facilitates the quick installation and disassembly of the inner cavity, thus enhancing the maintainability of the equipment.
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Figure CN223807610U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of electrode production and processing, specifically to a preheating furnace for electrode production and processing. BACKGROUND
[0002] The preheating furnace for electrode production and processing is an industrial equipment for heating electrode materials to an appropriate temperature, mainly used to improve the electrical conductivity of electrodes and prolong their service life. During production, the preheating furnace helps electrode materials achieve the required physical properties by controlling temperature and heating rate.
[0003] The preheating furnace for graphite electrode production and processing disclosed in Chinese Patent No. CN210833086 U is provided with a blocking mechanism, so that during the heating process, the use of natural gas heating can be temporarily stopped, allowing the heat absorbed by the support column, blocking horizontal plate and blocking top plate to be fed back to continue heating the graphite electrode. At the same time, the heat dissipated from the graphite electrode will be blocked by the blocking top plate, allowing the heat to swirl above the graphite electrode to ensure the temperature around the graphite electrode. However, the overall use stability of the preheating furnace is low, making it inconvenient to quickly and efficiently preheat electrodes. In addition, poor heat preservation may cause rapid heat loss, affecting the overall use effect of the preheating furnace. SUMMARY
[0004] The utility model aims to provide a preheating furnace for electrode production and processing to solve the problems raised in the background art.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a preheating furnace for electrode production and processing, comprising a preheating furnace main body, an electromagnetic heater is installed on one side of the inside of the preheating furnace main body, a heating mechanism is arranged at the middle position of the bottom end of the inside of the preheating furnace main body, a supporting table is fixedly connected to the bottom end of the inside of the preheating furnace main body, a limiting mechanism is arranged on both sides of the inside of the preheating furnace main body, an inner cavity is arranged at the top end of the supporting table, inner cavities are fixedly connected at equal intervals in the inside of the inner cavity, and a material layer is arranged in the inside of the preheating furnace main body.
[0006] Preferably, a sealing door is installed on one side of the outside of the preheating furnace main body, an exhaust pipe is installed on one side of the top end of the preheating furnace main body, and a through slot is arranged at the middle position of the inside of the supporting table.
[0007] Preferably, the heating mechanism includes an air inlet bin fixedly connected to the middle position of the bottom end of the inside of the preheating furnace main body, fans are fixedly connected to both sides of the bottom end of the inside of the air inlet bin, and a first electric heating wire is fixedly connected to the top end of the inside of the air inlet bin.
[0008] Preferably, the limiting mechanism comprises a hollow seat fixedly connected to the inside of the preheating furnace body, one side of the hollow seat is slidably connected with a pull block, one side of the pull block is fixedly connected with a movable plate, one side of the movable plate is fixedly connected with a spring, one side of the movable plate away from the spring is fixedly connected with a positioning rod, and both sides of the inner cavity are provided with positioning grooves into which the positioning rod is inserted.
[0009] Preferably, the inner cavity is fixedly connected with a second electric heating wire inside, and the inner cavity is provided with a ventilation hole at the bottom end.
[0010] Preferably, the material layer comprises a heat-resistant layer arranged inside the preheating furnace body, the heat-resistant layer is made of high-aluminum brick material, the heat-resistant layer is externally provided with a heat preservation layer, the heat preservation layer is made of aluminum silicate fiber material, and the heat preservation layer is externally provided with a protective layer, and the protective layer is made of stainless steel material.
[0011] Compared with the prior art, the preheating furnace has the advantages that:
[0012] 1. The preheating furnace for electrode production and processing is provided with a heat-resistant layer, a heat preservation layer and a protective layer in the preheating furnace body, so that the heat insulation, mechanical strength and corrosion resistance of the preheating furnace body are ensured, the heating treatment of the electrode is efficiently and stably completed, an inner cavity is arranged in the preheating furnace body, the inner cavity is made of ceramic fiber material, and a plurality of second electric heating wires are uniformly distributed on the inner wall, so that the electrode surface can be rapidly heated, the heat is concentrated on the electrode, and the overall preheating effect and the overall use stability of the preheating furnace are effectively improved.
[0013] 2. The preheating furnace for electrode production and processing is provided with a limiting mechanism on both sides of the preheating furnace body, when the positioning rod on the limiting mechanism is inserted into the positioning groove on the inner cavity, the inner cavity can be quickly installed in the preheating furnace body, the pull block can drive the positioning rod to be quickly pulled out from the positioning groove on the inner cavity by the movable plate when the pull block is actuated, and the inner cavity can be quickly taken out from the preheating furnace body at this time, so that the parts of the furnace body are convenient to disassemble, when the inner cavity needs to be cleaned or the device in the preheating furnace body needs to be replaced, a complex disassembly process is not needed, and the maintainability of the equipment is greatly improved. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 It is a whole structure schematic view of the utility model;
[0015] Figure 2 It is a front view structure schematic view of the utility model;
[0016] Figure 3 It is a whole structure schematic view of the utility model Figure 2 It is an enlarged structure schematic view of A in the utility model;
[0017] Figure 4 It is the whole structure schematic view of the limiting mechanism of the utility model.
[0018] Figure 5 It is the whole structure schematic view of the inner cavity of the utility model.
[0019] In the drawing: 1, preheating furnace main body; 101, sealing door; 102, exhaust pipe; 103, electromagnetic heater; 2, heating mechanism; 201, air inlet bin; 202, fan; 203, first electric heating wire; 3, supporting table; 301, through slot; 4, limiting mechanism; 401, hollow seat; 402, pull block; 403, movable plate; 404, spring; 405, positioning rod; 5, inner cavity; 501, positioning groove; 502, second electric heating wire; 503, air hole; 6, bracket; 7, material layer; 701, heat-resistant layer; 702, heat preservation layer; 703, protective layer. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0021] Please refer to Figures 1-5 The utility model provides two technical schemes:
[0022] Embodiment one, a preheating furnace for electrode production and processing, including preheating furnace main body 1, the inside one side of preheating furnace main body 1 is installed with electromagnetic heater 103, the inside bottom end of preheating furnace main body 1 is provided with heating mechanism 2 in the middle position, the bottom end of preheating furnace main body 1 is fixedly connected with supporting table 3 in the inside, the both sides of preheating furnace main body 1 are provided with limiting mechanism 4, the top end of supporting table 3 is provided with inner cavity 5, and the inside of inner cavity 5 is fixedly connected with bracket 6 at equal distance and evenly, preheating furnace main body 1 is provided with material layer 7 in the inside, electromagnetic heater 103 is based on electromagnetic induction principle, when the alternating current passes through the induction coil, the induced electromotive force is generated in the electrode, and then the eddy current is generated, and the eddy current generates heat to rapidly heat the electrode. Induction heating speed is fast, and the efficiency is high, the rapid preheating can be realized, and the preheating temperature can be accurately controlled by adjusting the parameters and input power of the induction coil.
[0023] A sealing door 101 is mounted on one side of the outer portion of the preheating furnace body 1, and an exhaust pipe 102 is mounted on one side of the top end of the preheating furnace body 1. A through slot 301 is arranged at the middle position of the inner portion of the support table 3. The exhaust pipe 102 can be connected with an external waste gas purification machine, so that the gas generated by heating in the preheating furnace body 1 is purified and treated, and the hot air can pass through the through slot 301 arranged on the support table 3 and enter the inner portion of the inner cavity 5 through the air hole 503 at the bottom end of the inner cavity 5.
[0024] The heating mechanism 2 comprises an air inlet bin 201 fixedly connected to the middle position of the bottom end of the inner portion of the preheating furnace body 1. Air fans 202 are fixedly connected to the bottom end of the inner portion of the air inlet bin 201. A first electric heating wire 203 is fixedly connected to the top end of the inner portion of the air inlet bin 201. The air fans 202 can accelerate the input of external air into the heating mechanism 2, and the hot air can be input into the inner portion of the preheating furnace body 1 through the heating of the first electric heating wire 203.
[0025] The inner portion of the inner cavity 5 is fixedly connected with a second electric heating wire 502. An air hole 503 is arranged at the bottom end of the inner portion of the inner cavity 5. The inner cavity 5 is made of ceramic fiber material and has a very low thermal conductivity, which can effectively reduce heat loss and ensure that heat is concentrated on the electrode to improve preheating efficiency. At the same time, the second electric heating wire 502 is uniformly embedded in the inner portion of the positioning groove 501, which not only ensures the heating efficiency but also prevents the heating wire from being directly exposed to a high-temperature environment to prolong its service life.
[0026] The material layer 7 comprises a heat-resistant layer 701 arranged in the inner portion of the preheating furnace body 1. The heat-resistant layer 701 is made of high-aluminum brick material and has good stability under thermal shock and temperature change. It is suitable for parts of the furnace that directly contact high-temperature gas flow and electrodes, which can effectively protect the furnace body from damage.
[0027] The outer portion of the heat-resistant layer 701 is provided with a heat preservation layer 702 made of aluminum silicate fiber material. The heat preservation layer 702 has excellent heat insulation performance, which can effectively reduce heat loss, improve energy utilization rate, and reduce the burden of the furnace body.
[0028] The outer portion of the heat preservation layer 702 is provided with a protective layer 703 made of stainless steel material. The protective layer 703 has strong corrosion resistance and is used for the external coating of the furnace body, which can enhance the overall strength of the furnace body and prevent the furnace body from being corroded by the external environment.
[0029] The main difference between Example Two and Example One is that:
[0030] The utility model provides an electrode production processing preheating furnace, the limiting mechanism 4 includes the hollow seat 401 fixedly connected inside both sides of preheating furnace main part 1, one side of hollow seat 401 outside is slidably connected with pull block 402, one side of pull block 402 is fixedly connected with movable plate 403, one side of movable plate 403 is fixedly connected with spring 404, one side of movable plate 403 away from spring 404 is fixedly connected with positioning rod 405, the both sides of inner cavity body 5 outside are provided with the positioning slot 501 inserted with positioning rod 405, pull pull block 402 on hollow seat 401, then pull block 402 can extrude spring 404 through movable plate 403, and movable plate 403 can drive positioning rod 405 to move simultaneously, when pull block 402 is loosened, then due to the reaction force of spring 404 being extruded, positioning rod 405 can be reset through movable plate 403, when positioning rod 405 inserts the positioning slot 501 on inner cavity body 5, then the installation of inner cavity body 5 on the bottom end support 3 in preheating furnace main part 1 can be completed, and the contents not described in detail in the specification all belong to the prior art known to those skilled in the art.
[0031] The utility model discloses an electrode production processing preheating furnace, the limiting mechanism 4 includes the hollow seat 401 fixedly connected inside both sides of preheating furnace main part 1, one side of hollow seat 401 outside is slidably connected with pull block 402, one side of pull block 402 is fixedly connected with movable plate 403, one side of movable plate 403 is fixedly connected with spring 404, one side of movable plate 403 away from spring 404 is fixedly connected with positioning rod 405, the both sides of inner cavity body 5 outside are provided with the positioning slot 501 inserted with positioning rod 405, the pull block 402 of pull hollow seat 401, then pull block 402 can extrude spring 404 through movable plate 403, and movable plate 403 can drive positioning rod 405 to move simultaneously, when pull block 402 is loosened, then due to the reaction force of spring 404 being extruded, positioning rod 405 can be reset through movable plate 403, when positioning rod 405 inserts the positioning slot 501 on inner cavity body 5, then the installation of inner cavity body 5 on the bottom end support 3 in preheating furnace main part 1 can be completed, and the contents not described in detail in the specification all belong to the prior art known to those skilled in the art.
[0032] The basic principle, main features and advantages of the utility model are shown and described above. Those skilled in the art should understand that the utility model is not limited by the above examples, and the above examples and descriptions in the specification are only preferred examples of the utility model and do not limit the utility model. Without departing from the spirit and scope of the utility model, the utility model can have various changes and improvements, and these changes and improvements fall within the scope of the claimed utility model. The scope of protection of the utility model is defined by the appended claims and their equivalents.
Claims
1. An electrode production process preheating furnace comprising a preheating furnace main body (1), characterized by: The inside of the preheating furnace body (1) is provided with an electromagnetic heater (103) on one side, and a heating mechanism (2) is arranged at the middle position of the bottom end inside the preheating furnace body (1), and a supporting table (3) is fixedly connected to the bottom end inside the preheating furnace body (1), and a limiting mechanism (4) is arranged on both sides of the inside of the preheating furnace body (1), and an inner cavity (5) is arranged at the top end of the supporting table (3), and a plurality of brackets (6) are uniformly and equidistantly fixedly connected inside the inner cavity (5), and a material layer (7) is arranged inside the preheating furnace body (1).
2. The preheating furnace for electrode production and processing according to claim 1, characterized in that: The outside of the preheating furnace body (1) is provided with a sealing door (101) on one side, and an exhaust pipe (102) is arranged on one side of the top end of the preheating furnace body (1), and a through slot (301) is arranged at the middle position inside the supporting table (3).
3. The preheating furnace for electrode production and processing according to claim 1, characterized in that: The heating mechanism (2) comprises an air inlet bin (201) fixedly connected to the middle position of the bottom end inside the preheating furnace body (1), and a fan (202) is fixedly connected to both sides of the bottom end inside the air inlet bin (201), and a first electric heating wire (203) is fixedly connected to the top end inside the air inlet bin (201).
4. The preheating furnace for electrode production and processing according to claim 1, characterized in that: The limiting mechanism (4) comprises a hollow seat (401) fixedly connected to both sides of the inside of the preheating furnace body (1), a pull block (402) is slidingly connected to one side of the outside of the hollow seat (401), an activity plate (403) is fixedly connected to one side of the pull block (402), a spring (404) is fixedly connected to one side of the activity plate (403), a positioning rod (405) is fixedly connected to one side of the activity plate (403) away from the spring (404), and a positioning groove (501) is arranged on both sides of the outside of the inner cavity (5) and is inserted with the positioning rod (405).
5. The preheating furnace for electrode production and processing according to claim 1, characterized in that: The inside of the inner cavity (5) is fixedly connected with a second electric heating wire (502), and a ventilation hole (503) is arranged at the bottom end inside the inner cavity (5).
6. The preheating furnace for electrode production and processing according to claim 1, characterized in that: The material layer (7) comprises a heat-resistant layer (701) arranged inside the preheating furnace body (1), the heat-resistant layer (701) is made of high-aluminum brick material, a heat preservation layer (702) is arranged outside the heat-resistant layer (701), the heat preservation layer (702) is made of aluminum silicate fiber material, a protection layer (703) is arranged outside the heat preservation layer (702), and the protection layer (703) is made of stainless steel material.
Citation Information
Patent Citations
Preheating furnace for graphite electrode production and processing
CN210833086U