Wire stripping, winding and cutting device
By designing a wire stripping, winding, and cutting device, which utilizes components such as slide rails, cylinders, and sensors to achieve precise wire fixing and stripping, the device solves the problems of insufficient precision, automation, and safety in existing devices, thereby improving wire processing efficiency and safety.
Patent Information
- Application Number
- CN202520339053.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-28
- Publication Date
- 2026-01-16
- Estimated Expiration
- 2035-02-28
AI Technical Summary
Existing wire stripping and cutting devices are inadequate in terms of precision, automation, and safety. They are prone to damaging internal wires and have low operating efficiency, requiring manual intervention.
The wire stripping, winding, and cutting device, which includes a pre-processing component, a cutting component, and a winding component, uses components such as slide rails, cylinders, and sensors to achieve precise fixing, stripping, and cutting of the wire, ensuring that the insulation layer is stripped without damaging the core wire, and uses a stepper motor to ensure the neatness of the winding.
It significantly improves the efficiency and precision of wire processing, reduces manual intervention, ensures the neatness and safety of winding, avoids conductor damage, and enhances the automation level of the device.
Smart Images
Figure CN223809508U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of electric wire processing, and relates to an electric wire stripping, winding and cutting device. BACKGROUND
[0002] The stripping and cutting processing of the electric wire in the prior art is a basic step of electric wire processing, which can improve the installation efficiency and reduce problems in subsequent operations, and correct processing of the electric wire can well avoid problems such as damage of the insulation layer, exposure of the conductor or poor connection, thereby reducing the risk of short circuit, electric leakage or fire.
[0003] However, the device integrating the stripping and cutting processing has the following obvious shortcomings, which limit its efficiency and use range: firstly, the accuracy of the device is relatively poor, the internal conductor is easily damaged during stripping, and the winding is often loose or misaligned, which affects the connection quality of the electric wire; secondly, the automation degree of the device is low, and many operations still need manual intervention, which reduces the production efficiency and may cause harm to the operator during high-speed operation of the device, so the existing electric wire stripping, winding and cutting device needs to be improved in terms of accuracy, automation and safety.
[0004] Therefore, the utility model is provided. SUMMARY
[0005] The utility model discloses a kind of electric wire stripping, winding and cutting device, which can greatly improve the efficiency, accuracy and safety of electric wire processing, and can quickly complete stripping, winding and cutting operation, significantly reduce manual intervention and time cost, and the device of the utility model has the ability of high-precision control, can accurately strip insulation layer without damaging internal conductor, while ensuring the neatness of winding.
[0006] In order to achieve the above purpose of the utility model, the following technical scheme is adopted:
[0007] An electric wire stripping, winding and cutting device includes a device platform, wherein the device platform includes a pre-processing component, a shearing component, a winding component and a fixed plate, the pre-processing component, the shearing component and the winding component are arranged on the fixed plate, the pre-processing component includes a fixed table and a stripping moving block arranged in sequence, the fixed table is sequentially provided with two fixed blocks and an external platform from top to bottom, one end of each fixed block is provided with an inductor, each fixed block includes a limit moving block and a wire clamp arranged on the limit moving block, the stripping moving block includes two stripping mechanisms and a sliding component arranged in sequence from top to bottom, and the shearing component is arranged at the front side of the stripping mechanism.
[0008] The device of the utility model, the front processing component mainly realizes the accurate fixing and peeling of the electric wire, avoids damaging the internal core wire to realize the peeling of the insulation layer, the winding component can decompose the core wire in the winding state in the electric wire and completely peel the insulation layer and the internal core wire, and the shearing component can cut the core wire which needs to be cut after the internal core wire and the external insulation layer of the electric wire are completely peeled.
[0009] Preferably, as a further implementable solution, the surface of the external platform is provided with a first sliding rail, and the bottom of the fixing block is provided with a first sliding block abutting against the first sliding rail, so that the fixing block slides on the external platform.
[0010] Preferably, as a further implementable solution, one side of the external platform is provided with two external interfaces.
[0011] Preferably, as a further implementable solution, each peeling mechanism comprises a sliding block and a peeling wire clamp arranged on the sliding block, and the peeling wire clamp is composed of a V-shaped fixed plate and a circular arc shearing block; the two circular arc shearing blocks can accurately peel the insulation layer of the electric wire without damaging the internal core wire of the electric wire, and the left and right V-shaped fixed plates can well fix the electric wire to be processed in the middle, so as to avoid the loosening or misplacement of the electric wire and affect the peeling process of the electric wire.
[0012] Preferably, as a further implementable solution, the top surface of the sliding assembly is provided with a second sliding rail, and the bottom of each peeling mechanism is provided with a second sliding block abutting against the second sliding rail, so that the peeling mechanism slides on the top surface of the sliding assembly.
[0013] Preferably, as a further implementable solution, the sliding assembly is composed of a sliding table air cylinder and a positioning block fixedly arranged below the sliding table air cylinder, and one side of the sliding table air cylinder is provided with two external interfaces.
[0014] Preferably, as a further implementable solution, the surface of the positioning block is provided with a third sliding rail, and the bottom of the sliding table air cylinder is provided with a third sliding block abutting against the third sliding rail, so that the sliding table air cylinder slides on the surface of the positioning block.
[0015] Preferably, as a further implementable solution, the shearing component comprises a thin air cylinder, a fixed cross bar, a cutter and a sensor; the thin air cylinder is arranged at one end of the fixed cross bar, and the cutter and the sensor are arranged at the other end of the fixed cross bar; the fixed cross bar is provided with a groove for placing the electric wire; the cutter is arranged at one side of the groove, and the sensor is arranged at the other side of the groove.
[0016] Preferably, as a further implementable solution, one end of the cutter is provided with a clamping seat, which is fixedly connected with the thin cylinder.
[0017] Preferably, as a further implementable solution, the winding assembly comprises a stepping motor and a rotary cylinder, the stepping motor is arranged at one end of the rotary cylinder, and a fixed groove is arranged at the center of the other end of the rotary cylinder for fixedly placing the electric wire to realize winding.
[0018] The specific processing process of the utility model is: ensure that the device is installed correctly and normally powered on, take out the wire that needs to be peeled and cut, the head of the wire at any one end is inserted into the fixed groove arranged at the center of the rotary cylinder, then press the control switch connected with the device, at this time the control box connected with the control switch controls the fixed groove to tighten so as to fix the wire and the rotary cylinder, then place the other end of the wire in the front processing assembly, when the wire touches the inductor arranged at one end of the fixed block, the control box connected with the outside will issue an instruction to control the air pressure regulating valve connected with the two external interfaces arranged on one side of the external platform, the air pressure regulating valve controls the first sliding rail arranged on the external platform to move, at this time, the bottom of the fixed block is provided with the first sliding block abutting against the first sliding rail, thereby driving the two fixed blocks to fold inward, at this time, the wire clamp arranged on the fixed block will clamp and fix the wire, avoiding sliding or falling off during peeling and winding, when the fixed block clamps the wire, the inductor will return the information correspondingly, the control box will issue an instruction again to control the air pressure regulating valve connected with the external interface arranged on the side of the sliding table cylinder, at this time, the air pressure regulating valve will control the second sliding rail to move, at this time, the bottom of the peeling mechanism is provided with the second sliding block abutting against the second sliding rail, so that the peeling mechanism is driven by the second sliding rail to fold inward, at this time, the arc shearing block in the peeling wire clamp arranged on the peeling mechanism will form a cut on the surface of the wire, then the air pressure regulating valve controls the third sliding rail on the surface of the positioning block to move, thereby driving the whole sliding table cylinder to move outward, at this time, since the peeling wire clamp does not loosen the wire and forms a cut on the surface of the wire, when the sliding table cylinder moves forward and the peeling mechanism tightly clamps the wire, at this time, the peeling mechanism will peel a small part of the insulating layer on the wire, after peeling, the control box will issue an instruction to the stepping motor in the winding assembly, then the stepping motor provides power for the rotary cylinder, so that the rotary cylinder rotates to drive the wire fixedly connected therewith to rotate, after the wire rotates, the rotary cylinder loosens the one end of the wire, the one end of the wire is separated from the rotary cylinder, at this time, the wire inside is loosened after the treatment of the rotary cylinder, the insulating layer of the wire that is not peeled can be manually separated after the internal core wire is loosened, then select the core wire that needs to be cut, place it in the groove arranged on the fixed horizontal rod, when the position of the core wire is accurate, the core wire will touch the inductor arranged on one side of the groove, at this time, the control box will issue an instruction to the thin cylinder to make the clamping seat at the rear end of the cutter move forward, thereby pushing the cutter to move forward to realize the cutting of the core wire, after the cutting of the core wire is completed, the moved components will return to the original position, at this time, the processed wire can be taken out from the device.
[0019] Compared with the prior art, the utility model has the advantages of:
[0020] (1) The utility model provides a kind of electric wire stripping winding cutting device, the device can greatly improve the efficiency, precision and safety of electric wire processing, and can quickly complete stripping, winding and cutting operation, significantly reduce manual intervention and time cost, and the device of the utility model has the ability of high-precision control, can accurately strip insulation layer without damaging internal conductor, while ensuring the neatness of winding. BRIEF DESCRIPTION OF DRAWINGS
[0021] Figure 1 It is a structure schematic view of the electric wire stripping winding cutting device of the utility model;
[0022] Figure 2 It is a structure schematic view of the front processing component and shearing component in the electric wire stripping winding cutting device of the utility model;
[0023] Figure 3 It is a structure schematic view of the wire clamp and stripping mechanism in the electric wire stripping winding cutting device of the utility model.
[0024] Markings in the drawing are as follows: 1. front processing component;2. winding component;3. fixed plate;4. shearing component;5. thin air cylinder;6. stepper motor;7. fixed table;8. stripping moving block;9. rotary air cylinder;10. fixed block;11. inductor;12. external platform;13. first sliding block;14. sliding table air cylinder;15. stripping mechanism;16. wire clamp;17. fixed cross bar;18. cutter;19. groove;20. positioning block;21. stripping wire clamp;22. sliding block;23. second sliding rail;24. second sliding block. DETAILED DESCRIPTION
[0025] The technical solutions of the utility model will be described clearly and completely in connection with the drawings and specific embodiments, but those skilled in the art will understand that the following described embodiments are part of the embodiments of the utility model, not all the embodiments, and are only used to illustrate the utility model, and should not be regarded as limiting the scope of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the utility model.
[0026] In the description of the utility model, it is understood that the terms "top", "bottom", "inner", "side wall" and the like indicate the orientation or positional relationship, only for the convenience of describing the utility model and simplifying the description, and not indicate or imply that the indicated components or elements must have a particular orientation, be constructed and operated in a particular orientation, therefore it cannot be understood as a limitation on the utility model.
[0027] To more clearly illustrate the technical solution of this utility model, the following description is provided in the form of specific embodiments.
[0028] Example 1
[0029] Please see Figures 1-3 As shown, this utility model is a wire stripping, winding, and cutting device, comprising: 1. a pre-processing component; 2. a winding component; 3. a fixing plate; 4. a cutting component; 5. a thin cylinder; 6. a stepper motor; 7. a fixing platform; 8. a stripping moving block; 9. a rotary cylinder; 10. a fixing block; 11. a sensor; 12. an external platform; 13. a first slider; 14. a sliding table cylinder; 15. a stripping mechanism; 16. a wire clamp; 17. a fixing crossbar; 18. a cutter; 19. a groove; 20. a positioning block; 21. a stripping wire clamp; 22. a sliding block; 23. a second slide rail; and 24. a second slider.
[0030] The present invention provides a wire stripping, winding, and cutting device, which mainly includes a device platform, wherein the device platform includes a pre-processing component 1, a cutting component 4, a winding component 2, and a fixing plate 3.
[0031] Furthermore, such as Figure 2 As shown, the pre-processing component 1 includes a fixed platform 7 on the left and a peeling moving block 8 on the right. The fixed platform 7 is provided with two fixed blocks 10 and an external platform 12 from top to bottom. The external platform 12 is provided with two external interfaces on one side, and the external interfaces are connected to air pressure regulating valves.
[0032] Furthermore, the surface of the external platform 12 is provided with a first slide rail, and the bottom of each of the two fixed blocks 10 is provided with a first slider 13 that abuts against the first slide rail, so that both fixed blocks 10 can move on the surface of the external platform.
[0033] Furthermore, such as Figure 2 and Figure 3 As shown, the peeling moving block 8 is arranged from top to bottom as two peeling mechanisms 15 and a sliding assembly. The peeling mechanism 15 includes a sliding block 22 and a peeling clamp 21 disposed on the sliding block 22, wherein, as shown... Figure 3 As shown, the wire stripping clamp 21 consists of a V-shaped fixing plate and an arc-shaped cutting block. The V-shaped fixing plate can fix the wire to be processed, while the arc-shaped cutting block can form a cut on the insulation layer of the wire surface to facilitate subsequent stripping.
[0034] Furthermore, a second slide rail 23 is provided on the top surface of the sliding component, and a second slider 24 that abuts against the second slide rail 23 is provided at the bottom of each of the two peeling mechanisms 15, so that the peeling mechanism 15 can slide on the top surface of the sliding component.
[0035] Further, the sliding assembly is composed of a sliding cylinder 14 and a positioning block 20 fixedly arranged below the sliding cylinder, wherein the positioning block 20 can control the moving distance of the sliding cylinder, thereby controlling the length of the preliminary stripping of the insulating layer of the electric wire, and one side of the sliding cylinder 14 is also provided with two external interfaces connected with two air pressure adjusting valves;
[0036] Further, the surface of the positioning block 20 is provided with a third sliding rail, and the bottom of the sliding cylinder 4 is provided with a third sliding block abutting against the third sliding rail, so that the sliding cylinder can slide on the surface of the positioning block 20;
[0037] Further, the shearing assembly is composed of a thin cylinder 5, a fixed crossbar 17, a cutter 18 and a sensor, wherein the thin cylinder 5 is arranged at one end of the fixed crossbar 17, the cutter 18 and the sensor are arranged at the other end of the fixed crossbar 17, the fixed crossbar 17 is provided with a groove 19 for placing the electric wire to be processed, the cutter 18 is arranged at one side of the groove 19, and the sensor is arranged at the other side of the groove 19;
[0038] Further, the winding assembly 2 is composed of a stepping motor 16 and a rotating cylinder 9, wherein the stepping motor 16 is arranged at one end of the rotating cylinder 9, and the other end of the rotating cylinder 9 is provided with a fixed groove at the center for fixing and placing the electric wire to realize winding;
[0039] The specific working process of the electric wire stripping, winding and cutting device is as follows:
[0040] Ensure that the device is installed correctly and normal power, take the need to peel the wire, the wire at the end of the head into the rotating cylinder 9 center set fixed groove, then press the control switch connected with the device, at this time with the control switch connected with the control box control fixed groove tightening so as to fix the wire and rotating cylinder 9 fixed connected, then the other end of the wire placed in the front processing component 1, when the wire touches the sensor 11 located at the bottom of the fixed block 10 one end set, the control box will issue instructions so as to control the two external interface connected with the side of the platform 12 set gas pressure regulating valve, through the gas pressure regulating valve so as to control the first slide rail set on the platform 12 moves, at this time because the bottom of the fixed block is provided with the first slide block 13 which is in contact with the first slide rail, and then drive the two fixed block 10 inward, at this time the wire clamp 16 set on the fixed block 10 will clamp the wire to avoid sliding or falling off when stripping and winding, then when the fixed block 10 clamp the wire sensor 11 will return the information accordingly, the control box after receiving the information again issued instructions so as to control the gas pressure regulating valve connected with the external interface set on the side of the slide cylinder 14, at this time the gas pressure regulating valve will control the second slide rail 23 moves, at this time because the second slide block 24 which is in contact with the second slide rail 23 is set at the bottom of the stripping mechanism, so that the stripping mechanism 15 is driven inward by the second slide rail 23, at this time the arc shear block in the stripping wire clamp 21 set on the stripping mechanism 15 will form a notch on the surface of the wire, then the gas pressure regulating valve will control the third slide rail on the surface of the positioning block 20 moves, and then drive the whole slide cylinder 14 to move outward, at this time because the stripping wire clamp 21 is not loose and forms a notch on the surface of the wire, so the slide cylinder 14 moves forward and the stripping mechanism clamps the wire, at this time the stripping mechanism will peel off a small part of the insulation layer on the wire, after stripping is completed, the control box will issue instructions to the stepping motor 6 in the winding assembly, then the stepping motor 6 provides power for the rotating cylinder 9, so that it rotates to drive the wire fixedly connected with it to rotate, after the wire rotates, the rotating cylinder 9 releases one end of the wire, one end of the wire is separated from the rotating cylinder 9, and at this time the wire inside the rotating cylinder 9 is loosened, the insulation layer of the wire which is not peeled off can be manually separated after the internal core wire is loosened, then select the core wire which needs to be cut, and place it in the groove 19 set on the fixed cross bar 17, when the core wire is placed in the correct position, the core wire will touch the sensor set on one side of the groove 19, at this time the control box will issue instructions to the thin cylinder 5 so as to make the cartridge seat at the rear end of the cutter 18 move forward, and then push the cutter 18 to move forward to realize the cutting of the core wire, after the cutting of the core wire is completed, the moved components will return to the original position, at this time the processed wire can be taken out of the device.
[0041] Finally, it should be noted that: the above embodiments are used to illustrate the technical solutions of the present application, but not limited to them; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that: it can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement to part or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application.
Claims
1. An electric wire stripping, winding and cutting apparatus characterized by comprising: The device platform comprises a pre-processing assembly, a shearing assembly, a winding assembly and a fixing plate, the pre-processing assembly, the shearing assembly and the winding assembly are arranged on the fixing plate; the pre-processing assembly comprises a fixing table and a stripping moving block arranged in sequence; the fixing table is sequentially provided with two fixing blocks and an external platform from top to bottom; one end of each of the two fixing blocks is provided with an inductor, and each of the fixing blocks is provided with a wire clamp; the stripping moving block comprises two stripping mechanisms and a sliding assembly arranged in sequence from top to bottom; the shearing assembly is arranged on the front side of the stripping mechanism.
2. The wire stripping and winding device according to claim 1, wherein The surface of the external platform is provided with a first sliding rail, and the bottom of the fixing block is provided with a first sliding block abutting against the first sliding rail, so that the fixing block slides on the external platform.
3. The wire stripping and winding device of claim 1, wherein, One side of the external platform is provided with two external interfaces.
4. The wire stripping and winding device of claim 1, wherein, Each of the stripping mechanisms comprises a sliding block and a stripping clamp arranged on the sliding block, and the stripping clamp is composed of a V-shaped fixing plate and a circular arc shearing block.
5. The wire stripping and winding device of claim 1, wherein, The top surface of the sliding assembly is provided with a second sliding rail, and the bottom of each of the stripping mechanisms is provided with a second sliding block abutting against the second sliding rail, so that the stripping mechanism slides on the top surface of the sliding assembly.
6. The wire stripping and winding device of claim 1, wherein, The sliding assembly is composed of a sliding table air cylinder and a positioning block fixedly arranged below the sliding table air cylinder, and one side of the sliding table air cylinder is provided with two external interfaces.
7. The wire stripping and winding device of claim 6, wherein, The surface of the positioning block is provided with a third sliding rail, and the bottom of the sliding table air cylinder is provided with a third sliding block abutting against the third sliding rail, so that the sliding table air cylinder slides on the surface of the positioning block.
8. The wire stripping and winding device of claim 1, wherein, The shearing assembly comprises a thin air cylinder, a fixed cross bar, a cutter and an inductor; the thin air cylinder is arranged at one end of the fixed cross bar, and the cutter and the inductor are arranged at the other end of the fixed cross bar; the fixed cross bar is provided with a groove for placing the electric wire; the cutter is arranged on one side of the groove, and the inductor is arranged on the other side of the groove.
9. The wire stripping and winding device of claim 8, wherein, One end of the cutter is provided with a clamping seat, and the clamping seat is fixedly connected with the thin air cylinder.
10. The wire stripping and winding device of claim 1, wherein, The winding assembly comprises a stepping motor and a rotating air cylinder, the stepping motor is arranged at one end of the rotating air cylinder, and a fixed groove is arranged at the center of the other end of the rotating air cylinder for fixedly placing the electric wire to realize winding.