Film coating device for quartz stone plate production

By incorporating a cleaning component and a pressing component into the quartz stone slab coating device, the problem of surface debris affecting the adhesion of the protective film before coating is solved, achieving a high-quality coating effect.

CN223812333UActive Publication Date: 2026-01-20GUANGXI DONRONG NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202520119616.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-17
Publication Date
2026-01-20
Estimated Expiration
2035-01-17

AI Technical Summary

Technical Problem

In the existing technology, the surface of quartz stone slabs is not effectively cleaned of debris before coating, resulting in poor adhesion of the protective film and affecting the coating quality.

Method used

A film-coating device was designed, comprising a cleaning component and a film-pressing component. The cleaning component wipes the surface of the board with first and second cleaning elements and blows away debris using an air duct. The film-pressing component ensures that the protective film adheres tightly to the board and avoids air bubbles through a lifting device and a guide rod.

Benefits of technology

This allows for effective cleaning of the quartz stone slab surface before lamination, ensuring the protective film adheres tightly to the slab, preventing air bubbles, and improving the quality and effect of lamination.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a film coating device for quartz stone plate production, and belongs to the technical field of quartz plate processing equipment. The film covering device comprises a support and a conveying mechanism arranged on the inner side of the support. The supporting frames are arranged on the two sides of the support, and mounting rods are arranged on the supporting frames; the cleaning assembly comprises a cleaning support arranged on the support; the first connecting rod is arranged on the cleaning bracket and faces the conveying mechanism; the first cleaning piece is arranged at the tail end of the first connecting rod and located above the conveying mechanism; the air duct is arranged on the support, and the side face of the air duct is provided with an air duct of an inclined conveying mechanism; the distance between the cleaning support and the starting end of the conveying mechanism is smaller than that between the supporting frame and the starting end of the conveying mechanism. The air pipe is arranged between the cleaning support and the supporting frame. Through the use of the first cleaning piece, the surface of a quartz stone plate can be wiped when the quartz stone plate enters the conveying mechanism, air supplied by the air pipe is blown to the plate through the air duct, sundries can be blown away, then film covering is conducted, and the situation that the film covering effect is affected by the sundries on the surface of the quartz stone plate is avoided.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to fruit sorting equipment technical field, concretely relates to a film coating device for quartz stone plate production. BACKGROUND

[0002] Quartz stone plate is a kind of artificial stone mainly made of quartz sand and resin, with high hardness, high wear resistance and easy cleaning, and is commonly used as a countertop in kitchen, dining room and bar.

[0003] Chinese patent document CN217436138U discloses a surface film coating device for quartz stone plate production, which comprises a film coating main frame and a film coating upper support.

[0004] However, the above-mentioned patent document cannot clean the plate before film coating, and the debris left on the surface of the plate during processing can cause the protective film to be not firmly adhered, affecting the film coating quality. UTILITY MODEL CONTENTS

[0005] The utility model provides a film coating device for quartz stone plate production to solve the above technical problems.

[0006] To solve the above technical problems, the utility model adopts the following technical solutions:

[0007] The utility model provides a film covering device for quartz stone plate production, including support, the transmission mechanism of inside setting of support, the support frame of being equipped on the both sides of support, be equipped with the mounting rod on support frame, still include: cleaning subassembly, including: the cleaning support of being equipped on the support, first connecting rod, be equipped on the cleaning support, and towards the transmission mechanism, first cleaning piece, be equipped on the end of first connecting rod, and be above the transmission mechanism, the air pipe of being equipped on the support, side is equipped with the air channel of leaning to the transmission mechanism, the distance of cleaning support with the transmission mechanism starting end is less than the distance of support with the transmission mechanism starting end, the air pipe is equipped between the cleaning support with support frame.

[0008] Further, the cleaning assembly further comprises: a second connecting rod arranged on the cleaning support and facing the conveying mechanism; and a second cleaning piece arranged at the end of the second connecting rod and above the conveying mechanism; the second cleaning piece is between the first cleaning piece and the air pipe; the first connecting rod and the second connecting rod, and the first cleaning piece and the second cleaning piece are arranged in parallel, respectively.

[0009] Further, the first connecting rod, the second connecting rod and the cleaning support are movably connected, so that the distance between the first connecting rod, the second connecting rod and the conveying mechanism can be adjusted; the first connecting rod and the second connecting rod are provided with scales in the length direction.

[0010] Further, the cleaning assembly further comprises: two mounting boxes which are hollow inside and open at the bottom and one side, and are connected with the first connecting rod and the second connecting rod, respectively; the first cleaning piece and the second cleaning piece are movably arranged in the mounting boxes, so that they can be taken out or put in along the length direction of the mounting boxes.

[0011] Further, the air channel is arranged on the side of the air pipe close to the second cleaning piece.

[0012] Further, the inside of the support is further provided with an upper guide rod and a lower guide rod, respectively; the upper guide rod and the lower guide rod are arranged on the upper and lower sides of the support, and both are above the conveying mechanism; the air pipe and the upper guide rod and the lower guide rod are arranged on the two sides of the support frame.

[0013] Further, the film covering device further comprises: a film pressing assembly, comprising: a lifting device arranged on the two sides of the support; and a pressing plate arranged at the end of the lifting rod of the lifting device; the lower guide rod is between the pressing plate and the support frame; the length of the pressing plate is equal to the width of the conveying mechanism.

[0014] Compared with the prior art, the utility model has the following beneficial effects:

[0015] 1. The cleaning assembly of the utility model is provided with the first cleaning piece, which can wipe the surface of the quartz stone plate when the quartz stone plate enters the conveying mechanism, and then the air pipe sends air to the plate through the air duct to blow away the sundries; after the cleaning treatment, the plate is subjected to the film coating treatment, so as to avoid the influence of the sundries on the film coating effect.

[0016] 2. The second cleaning piece is arranged to further wipe and clean the surface of the plate, so as to ensure the cleaning effect; the humidity of the first cleaning piece is greater than that of the second cleaning piece, the second cleaning piece is used to wipe the sundries which are not wiped clean by the first cleaning piece, and the air pipe is used to blow away the moisture on the surface of the first cleaning piece and the second cleaning piece after the treatment, so as to facilitate the subsequent film coating operation.

[0017] 3. The first connecting rod and the second connecting rod are movably connected with the cleaning frame, so that the height of the two connecting rods and the conveying mechanism can be adjusted according to the requirement, so as to meet the cleaning requirement of plates with different thicknesses; the bottom and one side of the mounting box are open, the open bottom is used to make the first cleaning piece and the second cleaning piece contact with the plate, and the open side is used to facilitate the quick replacement of the first cleaning piece and the second cleaning piece according to the requirement, so as to improve the convenience of use.

[0018] 4. The protective film used for the film coating is a roll, which is placed on the supporting frame after passing through the mounting rod; during the film coating, the starting end of the protective film is lowered below the conveying mechanism, and when the plate moves forward on the conveying mechanism, the plate will contact the protective film and continue to move forward against the protective film; at this time, the protective film is gradually covered on the plate due to the limiting effect of the upper guide rod and the lower guide rod; the lifting device drives the pressing plate to move downward and makes the protective film closely adhere to the plate, so as to avoid the existence of air bubbles after the film coating, ensure that the protective film closely adheres to the surface of the plate, and achieve the protection effect. BRIEF DESCRIPTION OF DRAWINGS

[0019] In order to more clearly illustrate the technical scheme of the embodiments of the utility model, the following will briefly introduce the drawings needed to be used in the embodiments, and it should be understood that the following drawings only show some embodiments of the utility model, and should not be regarded as the limitation to the scope, and for the ordinary skilled in the art, other related drawings can be obtained without the creative labor on the premise.

[0020] Figure 1 It is the front view of the utility model.

[0021] Figure 2 It is the left view of the utility model.

[0022] Figure 3 It is the top view of the utility model.

[0023] Figure 4 It is Figure 1A-A cross-sectional view of the device.

[0024] Reference: 1- support, 11- conveying mechanism, 12- support frame, 13- mounting rod, 14- upper guide rod, 15- lower guide rod, 2- cleaning assembly, 21- cleaning support, 22- first connecting rod, 23- first cleaning piece, 24- air pipe, 25- air duct, 26- second connecting rod, 27- second cleaning piece, 28- mounting box, 3- film pressing assembly, 31- lifting device, 32- pressing plate, 4- controller. DETAILED DESCRIPTION

[0025] In order to better understand the present application, the following examples are described in conjunction with the accompanying drawings, which are within the scope of the present application, but do not limit the scope of the present application.

[0026] Example 1

[0027] A film coating device for quartz stone plate production, as shown in Figures 1-3 The film coating device for quartz stone plate production comprises a support 1, a conveying mechanism 11 arranged on the inner side of the support 1, support frames 12 arranged on both sides of the support 1, mounting rods 13 arranged on the support frames 12, a cleaning assembly 2 comprising a cleaning support 21 arranged on the support 1, a first connecting rod 22 arranged on the cleaning support 21 and facing the conveying mechanism 11, a first cleaning piece 23 arranged at the end of the first connecting rod 22 and above the conveying mechanism 11, and an air pipe 24 arranged on the support 1 and provided with an air duct 25 inclined to the conveying mechanism on the side surface. The distance between the cleaning support 21 and the starting end of the conveying mechanism 11 is less than the distance between the support frame 12 and the starting end of the conveying mechanism 11, and the air pipe 24 is arranged between the cleaning support 21 and the support frame 12.

[0028] The conveying mechanism comprises conveying rollers arranged on the inner side of the support and a driving device arranged on the outer side of the support. The driving device drives the conveying rollers to run through a chain transmission, so as to transport the plates entering the conveying mechanism forward. The driving device can adopt a motor.

[0029] The support frame is arranged above the support, the mounting rod passes through the coiled protective film and is then placed on the support frame and clamped and fixed, and the starting end of the protective film passes through the conveying roller downward. The protective film is limited on the mounting rod to prevent the coiled shaft from shaking and causing the film coating position to deviate during use, resulting in problems such as that part of the plates cannot be coated. The coiled protective film is hollow in the middle, and a limiting cone head can be movably arranged at both ends of the mounting rod. The protective film is first mounted on the mounting rod, then the limiting cone head is mounted and the smaller end is clamped into both ends of the protective film, and finally the limiting cone head is fixed by screws.

[0030] The cleaning frame, the air pipe and the support frame are sequentially arranged along the running direction from the starting end of the conveying roller. The cleaning piece can be made of soft material.

[0031] The first cleaning member is used to wipe the surface of the quartz plate, and the air pipe is connected with the air blower, so that the air blower sends air through the air pipe to blow out from the air duct to blow away the sundries adhered to the surface of the plate.

[0032] Method for use: adjust the first connecting rod to the appropriate position, so that the first cleaning member can contact the top of the plate; pass the installation rod through the protective film roll and fix it on the support frame, and the starting end of the protective film roll hangs downward; start the air blower, so that the air is blown out from the air duct through the air pipe; when the coated quartz plate is conveyed to the conveying roller, the driving device drives the conveying roller to run, so that the plate moves forward, the surface is wiped by the first cleaning member, and the impurities are blown away by the air blown out from the air duct; the plate continues to move forward on the conveying roller, and then contacts the protective film, and as the plate moves forward, the protective film also covers on the plate; the plate covered with the protective film is sent out from the end of the conveying roller to the subsequent process.

[0033] Embodiment 2

[0034] As shown in Figures 1-3 , the cleaning assembly 2 further comprises: a second connecting rod 26 provided on the cleaning support 21 and facing the conveying mechanism 11; a second cleaning member 27 provided at the end of the second connecting rod 26 and above the conveying mechanism 11; the second cleaning member 27 is between the first cleaning member 23 and the air pipe 24; the first connecting rod 22 and the second connecting rod 26, and the first cleaning member 23 and the second cleaning member 27 are respectively arranged in parallel.

[0035] As shown in Figures 1-3 , the first connecting rod 22, the second connecting rod 26 and the cleaning support 21 are movably connected, so that the distance between the first connecting rod 22 and the second connecting rod 26 and the conveying mechanism 11 can be adjusted; the first connecting rod 22 and the second connecting rod 26 are provided with scales in the length direction.

[0036] As shown in Figures 1-3 , the cleaning assembly 2 further comprises: a mounting box 28, which is hollow inside and open at the bottom and one side, and two mounting boxes 28 are provided, which are respectively connected with the first connecting rod 22 and the second connecting rod 26; the first cleaning member 23 and the second cleaning member 27 are movably arranged in the mounting box 28, so that they can be taken out or put in along the length direction of the mounting box 28.

[0037] As shown in Figures 1-3 , the air duct 25 is opened on the side of the air pipe 24 close to the second cleaning member 27.

[0038] The second cleaning piece can further wipe the surface of the plate to ensure more thorough cleaning; the humidity of the first cleaning piece can be slightly greater than that of the second cleaning piece, the second cleaning piece is used to wipe the debris that the first cleaning piece has not wiped clean, and the air pipe can blow away the moisture on the surface of the first cleaning piece and the second cleaning piece after processing, facilitating subsequent film coating operation; the first cleaning piece and the second cleaning piece can be made of soft materials such as cotton cloth.

[0039] The first connecting rod and the second connecting rod are movably connected with the cleaning frame, so that the distance between the first cleaning piece, the second cleaning piece and the plate can be adjusted according to actual needs, so that the first cleaning piece and the second cleaning piece can be in contact with the surface of the plate when coating different thickness plates, and the surface of the plate can be better cleaned; the movable connection mode can be screw connection, which can be tightened or loosened according to needs; the scale is set to better adjust the height of the first connecting rod and the second connecting rod.

[0040] The mounting box arranged at the end of the first connecting rod and the second connecting rod is used to accommodate the first cleaning piece and the second cleaning piece; the first cleaning piece and the second cleaning piece can be pulled out or accommodated from the side of the mounting box, facilitating replacement and use.

[0041] Embodiment 3

[0042] As shown in Figures 1-4 The inner side of the support 1 is also provided with an upper guide rod 14 and a lower guide rod 15; the upper guide rod 14 and the lower guide rod 15 are arranged on the upper and lower sides of the support 1, and both are above the conveying mechanism 11; the air pipe 24 is arranged on the two sides of the support frame 12 with the upper guide rod 14 and the lower guide rod 15.

[0043] As shown in Figure 4 The film coating device further comprises a film pressing assembly 3, which comprises: a lifting device 31 arranged on the two sides of the support 1; a pressing plate 32 arranged at the end of the lifting rod of the lifting device 31; the lower guide rod 15 is between the pressing plate 32 and the support frame 12; the length of the pressing plate 32 is equal to the width of the conveying mechanism 11.

[0044] The upper guide rod is arranged on the inner side of the support, the lower guide rod is arranged on the inner side of the support, and the lower guide rod is arranged directly below the upper guide rod; the lower guide rod is flush with the conveying roller, and the distance between them is greater than the thickness of the plate and smaller than the height of the support; during film coating, the forward moving plate pushes the film material forward, and the film material is better adhered to the plate under the restriction of the upper guide rod and the lower guide rod.

[0045] The protective film used for covering is in a roll, which is placed on the support frame after passing through the installation rod; during covering, the starting end of the protective film is lowered to below the conveying mechanism, and when the plate is moved forward on the conveying mechanism, the plate will contact and continue to move forward against the protective film; at this time, due to the limiting effect of the upper guide rod and the lower guide rod, the protective film is gradually covered on the plate; the lifting device drives the pressing plate to move downward and makes the protective film tightly adhere to the plate, so as to avoid bubbles after covering and ensure that the protective film tightly adheres to the surface of the plate to achieve the protection effect.

[0046] The lifting device can be a cylinder or an electric push rod, and when operating, the lifting rod can be extended or retracted to adjust the distance between the pressing plate and the conveying roller; during the film covering operation, the lifting device is started to drive the pressing plate to move downward and press the protective film to tightly adhere to the plate; the lifting device is used in combination with the upper guide rod and the lower guide rod to avoid bubbles after covering and ensure that the protective film tightly adheres to the surface of the plate.

[0047] The plate after covering can be cut off by a cutter at the end of the support (the end not provided with the cleaning frame).

[0048] As shown in Figure 1 The controller 4 can also be provided on the support, and is connected with the driving device, the fan, the lifting device and the like for control to control the start and stop of the above components; the types of the controller, the driving device, the fan and the lifting device are not the innovative points of the present application, and specific types will not be described herein, and the installation connection adopts the existing mode.

[0049] It should be noted that, in this text, relational terms such as first and second are used only to distinguish one entity or operation from another, and do not necessarily require or imply that there is any such actual relationship or order between these entities or operations. Moreover, the terms "include", "contain" or any other variants thereof are intended to cover non-exclusive inclusion, so that the process, method, article or equipment including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such process, method, article or equipment. Without more limitations, the statement "including a limited element" does not exclude the presence of additional identical elements in the process, method, article or equipment including the element.

[0050] The above is only a preferred embodiment of the present application, and does not limit the present application, and any modification, equivalent replacement and improvement made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A film coating device for quartz stone plate production, comprising a support (1), a conveying mechanism (11) arranged on the inner side of the support (1); support frames (12) arranged on both sides of the support (1), the support frames (12) being provided with mounting rods (13); characterized in that, Also comprising: a cleaning assembly (2) comprising: a cleaning support (21) arranged on the support (1); a first connecting rod (22) arranged on the cleaning support (21) and facing the conveying mechanism (11); a first cleaning member (23) arranged at the end of the first connecting rod (22) and above the conveying mechanism (11); an air duct (24) arranged on the support (1) and having a side air duct (25) inclined to the conveying mechanism (11); the distance between the cleaning support (21) and the starting end of the conveying mechanism (11) is less than the distance between the support frame (12) and the starting end of the conveying mechanism (11); the air duct (24) is arranged between the cleaning support (21) and the support frame (12).

2. The film coating device for quartz stone plate production according to claim 1, characterized in that, The cleaning assembly (2) further comprises: a second connecting rod (26) arranged on the cleaning support (21) and facing the conveying mechanism (11); a second cleaning member (27) arranged at the end of the second connecting rod (26) and above the conveying mechanism (11); the second cleaning member (27) is between the first cleaning member (23) and the air duct (24); the first connecting rod (22) and the second connecting rod (26), and the first cleaning member (23) and the second cleaning member (27) are arranged in parallel, respectively.

3. The film coating device for quartz stone plate production according to claim 2, characterized in that, The first connecting rod (22), the second connecting rod (26) and the cleaning support (21) are all movably connected, so that the distance between the first connecting rod (22), the second connecting rod (26) and the conveying mechanism (11) can be adjusted. The first connecting rod (22) and the second connecting rod (26) are provided with scales in the length direction.

4. The film coating device for quartz stone plate production according to claim 3, characterized in that, The cleaning assembly (2) further comprises: two mounting boxes (28) which are hollow inside and open at the bottom and one side, and are connected with the first connecting rod (22) and the second connecting rod (26), respectively; the first cleaning member (23) and the second cleaning member (27) are movably arranged in the mounting boxes (28), so that they can be taken out or put in along the length direction of the mounting boxes (28).

5. The film coating device for quartz stone plate production according to claim 4, characterized in that, The air duct (25) is arranged on the side of the air duct (24) close to the second cleaning member (27).

6. The film coating device for quartz stone plate production according to claim 5, characterized in that, The inside of the support (1) is further provided with an upper guide rod (14) and a lower guide rod (15), respectively; The upper guide rod (14) and the lower guide rod (15) are arranged on the upper and lower sides of the support (1), respectively, and both are above the conveying mechanism (11); The air duct (24) is arranged on the two sides of the support frame (12) together with the upper guide rod (14) and the lower guide rod (15).

7. The film coating device for quartz stone plate production according to claim 6, characterized in that, Also comprising: a film pressing assembly (3) comprising: a lifting device (31) arranged on the two sides of the support (1); a pressing plate (32) arranged at the end of the lifting rod of the lifting device (31); The lower guide rod (15) is between the pressing plate (32) and the support frame (12); The length of the pressing plate (32) is equal to the width of the conveying mechanism (11).

Citation Information

Patent Citations

  • Surface film coating device for quartz stone plate production

    CN217436138U