Belt deviation detection device for long-distance coal flow system

Abstract

The utility model discloses a belt deviation detection device for a long-distance coal flow system, and relates to the technical field of coal mining equipment. Comprising connecting plates, the connecting plates are arranged on the two sides of a long-distance coal flow system conveying belt, adjusting assemblies are arranged on the sides, close to the belt, of the connecting plates, each adjusting assembly comprises a debugging plate and an adjusting plate, and the debugging plates are arranged on the sides, close to the belt, of the connecting plates through mounting height adjusting mechanisms; the adjusting plate is arranged on one side, close to the belt, of the debugging plate by mounting an inclination adjusting mechanism; through cooperative use of the height adjusting mechanism and the inclination adjusting mechanism, a worker can conveniently debug the relative position and the installation angle of the signal transmitter and the signal receiver according to belts with different widths, so that each section in a long-distance coal flow system can be detected, and the detection quality of belt deviation is improved. The problem that when a traditional detection device is used in a long-distance coal flow system, signals are prone to weakening or losing or false early warning is likely to happen is solved.

Description

TECHNICAL FIELD

[0001] The utility model relates to the field of coal mining, especially a long distance coal flow system belt deviation detection device. BACKGROUND

[0002] The coal flow conveying system formed by coal mining is mainly divided into mine roadway conveying system and surface conveying system according to the geological conditions of the mining area. The long distance coal flow system (conveying distance is greater than or equal to 200 meters) has the following characteristics: large spatial span, the length of the main transport belt of the open pit mine can reach 3-5 kilometers; significant terrain undulation, the vertical height difference of the mine conveying line often exceeds 150 meters; high environmental complexity, the working scene contains high dust concentration and humidity, so high requirements are put forward for the mine roadway conveying system. In the process of coal mining, the crushed coal blocks are conveyed outward through the belt of the coal feeder, but the belt of the coal feeder is easy to deviate from the normal position due to uneven belt tension, improper installation, equipment failure, unbalanced load, belt wear, external factors such as uneven feeding of the coal bunker, etc., thereby affecting the running efficiency and safety of the system, so a belt deviation detection device is generally provided in the coal feeder. The belt deviation detection device is used to prevent the belt deviation from causing uneven material conveying, equipment damage or coal flow blockage, and ensure the safe and stable operation of the equipment.

[0003] A coal feeder belt deviation detection device is disclosed in the utility model with the publication number CN220282615U. The device can detect the conveying position of the conveyor belt with different widths through the setting of the screw rod and the sliding groove mechanism. However, when using the device, due to the structure of the device, it can only be applied to some small and short distance coal feeders. When it is used in some coal flow systems with a distance of more than 100 meters, the signal may be weakened due to the long distance, affecting the detection effect of the belt deviation. At the same time, some long distance coal flow systems are set in a fluctuating state due to the terrain, so the above belt deviation detection device cannot maintain the signal stability in the long coal flow system.

[0004] Therefore, the utility model provides a long distance coal flow system belt deviation detection device to solve the above problems of the prior art. UTILITY MODEL CONTENTS

[0005] Therefore, the main purpose of the utility model is to provide a long distance coal flow system belt deviation detection device to solve the problem of signal weakening, loss or false alarm when using the traditional detection device in the long distance coal flow system.

[0006] To achieve the above purpose, the technical scheme of the utility model is as follows:

[0007] The utility model provides a long distance coal flow system belt deviation detection device, including the connecting plate, the connecting plate sets up in long distance coal flow system conveying belt both sides, and is provided with the adjustment assembly in the connecting plate near the side of belt, the adjustment assembly includes the debugging board and the adjusting board, the debugging board passes through the installation height adjusting mechanism and sets up in the connecting plate near the side of belt, the adjusting board passes through the installation inclination adjusting mechanism and sets up in the debugging board near the side of belt, and is connected with signal transmitter and signal receiver respectively.

[0008] In a preferred embodiment, the connecting plate is a U-shaped connecting steel plate structure, and adjustable sliding grooves are provided through the two side plates of the connecting plate.

[0009] In a preferred embodiment, the adjusting board is further provided with a mounting sliding groove, which is matched with a first adjusting screw rod provided on the signal transmitter and the signal receiver, and a first nut is threadedly connected on the first adjusting screw rod.

[0010] In a preferred embodiment, the first nut is in contact with the adjusting board on the side close to the adjusting board.

[0011] In a preferred embodiment, the height adjusting mechanism includes a screw rod rotatably provided on the surface of the connecting plate, and a threaded sleeve is threadedly connected on the surface of the screw rod, and the threaded sleeve is connected with the debugging board.

[0012] In a preferred embodiment, the threaded sleeves are symmetrically provided at the rear end of the debugging board.

[0013] In a preferred embodiment, the adjusting board is rotatably provided on the side of the debugging board close to the belt through a rotating shaft.

[0014] In a preferred embodiment, the debugging board is further provided with an arc-shaped hole, which is matched with a second adjusting screw rod provided at the end of the adjusting board.

[0015] In a preferred embodiment, a second nut is threadedly connected on the second adjusting screw rod, and the second nut is in contact with the adjusting board on the side close to the adjusting board.

[0016] In a preferred embodiment, the center of the arc-shaped hole and the rotating shaft point of the adjusting board are on the same axis.

[0017] Compared with the prior art, the long distance coal flow system belt deviation detection device has the following beneficial effects:

[0018] 1. By arranging the connecting plate and the adjustment assembly, the device can realize belt deviation detection under single belt and multiple working conditions according to the specifications of the coal flow system during installation, thereby effectively ensuring the applicability of the device.

[0019] 2. By setting the height adjusting mechanism and the inclination adjusting mechanism, the installation position and the inclination angle of the signal transmitter and the signal receiver can be adjusted respectively when the undulating position is encountered in the long-distance coal flow system, the alignment effect of the same group of signal transmitter and signal receiver is effectively ensured, each section in the long-distance coal flow system can be detected, and the detection quality of the belt deviation detection device is improved. BRIEF DESCRIPTION OF DRAWINGS

[0020] In order to more clearly illustrate the technical scheme in the embodiments of the present application or the prior art, the drawings needed to be used in the embodiment or the prior art description will be briefly introduced as follows. Obviously, the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can be obtained without creative labor on the basis of these drawings.

[0021] Figure 1 It is a structure schematic view of the long-distance coal flow system belt deviation detection device of the present application.

[0022] Figure 2 It is a split structure schematic view of the long-distance coal flow system belt deviation detection device of the present application.

[0023] Figure 3 It is a structure schematic view of the adjusting assembly of the present application.

[0024] Figure 4 It is a structure schematic view of the rear view angle of the present application.

[0025] Figure 5 It is a structure schematic view of the debugging board split of the present application.

[0026] Figure 6 It is a use state diagram of the long-distance coal flow system belt deviation detection device of the present application in a single-belt coal flow system.

[0027] Figure 7 It is a use state diagram of the long-distance coal flow system belt deviation detection device of the present application in a multi-belt coal flow system.

[0028]

MAIN COMPONENT SYMBOL DESCRIPTION

[0029] 1, connecting plate; 11, adjustable sliding groove; 2, signal transmitter; 3, adjusting assembly; 31, debugging plate; 32, arc-shaped hole; 33, adjusting plate; 331, mounting sliding groove; 34, first nut; 35, first adjusting screw; 36, second adjusting screw; 37, screw; 38, second nut; 39, groove; 30, rotating shaft; 4, signal receiver; 5, belt. DETAILED DESCRIPTION

[0030] The structure of the long-distance coal flow system belt deviation detection device will be further described in detail below in combination with the drawings and the embodiments of the present application.

[0031] It should be noted that the embodiments in the present application and the features in the embodiments can be combined with each other without conflict. The present application will be described in detail below with reference to the drawings and in combination with the embodiments.

[0032] It should be noted that the terms used herein are only for describing the specific embodiments, and are not intended to limit the exemplary embodiments of the present application. As used herein, the singular form is intended to include the plural form unless the context clearly indicates otherwise, and it should be understood that when the terms "comprise" and / or "include" are used in the specification, there is a presence of the features, steps, operations, devices, components and / or their combinations.

[0033] It should be noted that the terms "first", "second" and the like in the specification and claims of the present application and the above-described drawings are used to distinguish similar objects, and do not necessarily have to describe a specific order or a chronological sequence. It should be understood that the data used in this way can be exchanged under appropriate circumstances, so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein. In addition, the terms "include" and "have" and any variations thereof are intended to cover non-exclusive inclusion, for example, a process, method, system, product or device that includes a series of steps or units does not have to be limited to those steps or units listed, but can include other steps or units not listed or inherent to these processes, methods, products or devices.

[0034] For purposes of the description hereinafter, spatially relative terms, such as "above", "below", "up", "down", "between", "within", "left", "right", "rear", "front", "upper", "lower", "horizontal", "vertical", "above", "below", "up", "down", "top", "bottom", "under", "over", "side", "about", "on", "off", and the like, can be used where appropriate to describe an orientation or position of one element, feature, or portion relative to another element, feature, or portion as illustrated in the figures. It is to be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientations depicted in the figures. For example, if a device in the figures is inverted, elements described as "above" or "up" other elements or features would then be oriented "below" or "down" the other elements or features. Thus, the exemplary term "above" can encompass both an orientation of above and below. The device can be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly. It is to be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientations depicted in the figures. For example, if a device in the figures is inverted, elements described as "above" or "up" other elements or features would then be oriented "below" or "down" the other elements or features. Thus, the exemplary term "above" can encompass both an orientation of above and below. The device can be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.

[0035] As shown in the accompanying drawings Figures 1-7 The utility model provides a technical scheme:

[0036] A long distance coal flow system belt deviation detection device is installed on a long distance coal flow system and is used for fixing a signal transmitter 2 and a signal receiver 4, comprising a connecting plate 1, the connecting plate 1 is installed on the skeleton of the conveying belt of the long distance coal flow system, and an adjusting assembly 3 is installed on the side of the connecting plate 1 close to the belt 5, and the signal transmitter 2 and the signal receiver 4 are both installed on the side of the connecting plate 1 close to the belt through the adjusting assembly 3.

[0037] In the above description, before installing the detection device, the staff first needs to count the nodes of the long distance coal flow system in straight flow, deflection and height fluctuation, so as to determine the installation position of the detection device, then according to the distance that the signal transmitter 2 and the signal receiver 4 can keep stable signal receiving, the installation is debugged, if it is straight flow, then only the signal transmitter 2 and the signal receiver 4 need to be installed according to the specified distance, if it is the case of height fluctuation, then the staff can use the adjusting assembly 3 to debug the position and angle of the signal transmitter 2 and the signal receiver 4 to adapt to the belt in different states, so as to realize the real-time detection of the signal transmitter 2 and the signal receiver 4 to the belt of the long distance coal flow system in different states, so as to ensure the detection accuracy.

[0038] It should be noted that the device is installed along the length direction of the belt, that is, the installation of the signal transmitter 2 and the receiver 4 needs to follow the principle of "three-point positioning" to ensure that the detection system can cover the key area of the belt operation and adapt to complex terrain and harsh environment. At the same time, the belt deviation detection device is installed on both sides of the belt to be detected, and the distance from the edge of the belt is 50-100mm (adjusted dynamically according to the width of the belt). When in use, the signal transmitter 2 and the signal receiver 4 of the belt deviation detection device on both sides are matched to complete the deviation detection of the belt.

[0039] In a preferred embodiment, as shown in Figure 1 and Figure 2 , the connecting plate 1 is a U-shaped connecting steel plate structure, and adjustable sliding grooves 11 are provided on both side plates of the connecting plate 1 and connected with the skeletons on both sides of the coal flow system conveying belt. The installation position of the connecting plate 1 on the skeleton can be fine-tuned through the adjustable sliding grooves 11.

[0040] In a preferred embodiment, as shown in Figure 2 and Figure 4 , the adjusting assembly 3 includes a debugging plate 31 and an adjusting plate 33. The debugging plate 31 is arranged on the side of the connecting plate 1 close to the belt 5 through an installation height adjusting mechanism, which is used to adjust the installation height of the debugging plate 31 through the installation height adjusting mechanism when in use. The adjusting plate 33 is arranged on the side of the debugging plate 31 close to the belt 5 through an installation inclination adjusting mechanism, and is matched with the signal transmitter 2 and the signal receiver 4 respectively, which is used to control the installation inclination of the adjusting plate 33 through the installation inclination adjusting mechanism when in use, so that the height and inclination can meet the detection requirements of the signal transmitter 2 and the signal receiver 4 for the belt under different working conditions, to ensure the detection accuracy of the signal transmitter 2 and the signal receiver 4 and the safety of coal mine transportation.

[0041] In a preferred embodiment, as shown in Figure 1 and Figure 2 , the adjusting plate 33 is further provided with an installation sliding groove 331, which is matched with a first adjusting screw 35 arranged at the connecting end of the signal transmitter 2 and the signal receiver 4, and a first nut 34 is threadedly connected on the first adjusting screw 35.

[0042] In the above description, when encountering some belts with different widths, the workers only need to loosen the first nut 34, then drive the signal transmitter 2 or the signal receiver 4 along the sliding groove 331 of the adjusting plate 33 according to the width of the belt to adjust the position of the signal transmitter 2 or the signal receiver 4, so that the positions of the signal transmitter 2 and the signal receiver 4 in the same group can match each other, finally tighten the first nut 34 and fix the position of the first adjusting screw 35, so that the signal transmitter 2 and the signal receiver 4 can be suitable for the precise detection of various forms of belts in the long-distance coal flow system.

[0043] In a preferred embodiment, as shown in Figure 2 and Figure 3 , the height adjusting mechanism comprises a screw rod 37 rotatably arranged on the surface of the connecting plate 1, the surface of the screw rod 37 is threadedly connected with a threaded sleeve 311, and the threaded sleeve 311 is fixedly connected with one side of the adjusting plate 31.

[0044] In the above description, the threaded sleeve 311 is symmetrically arranged at the rear end of the adjusting plate 31, when encountering a belt with fluctuating height, the workers can drive the screw rod 37 to make the threaded sleeve drive the adjusting plate 31 to rise or move downward, so that the signal transmitter 2 or the signal receiver 4 can be adapted to belts with different heights, and the stability and accuracy of signal transmission and reception are ensured.

[0045] In a preferred embodiment, as shown in Figure 2 and Figure 3 , in order to match the detection of the offset of the adjacent conveying belt of the coal flow system at the same time, the adjusting plate 31 is arranged on the side of the connecting plate 1 close to the belt 5, and a recess 39 is arranged on the side of any adjusting plate 31 close to the other adjusting plate 31, and a protruding part is arranged on the side of the other adjusting plate 31 close to the recess 39, the recess 39 and the protruding part are matched to ensure the fitting between the adjacent adjusting plates 31 during the detection of the adjacent conveying belt of the coal flow system at the same time.

[0046] In a preferred embodiment, as shown in Figure 2 , Figure 3 and Figure 4 , the adjusting plate 33 is rotatably arranged on the adjusting plate 31 through the rotating shaft 30, and an arc-shaped hole 32 is arranged on the adjusting plate 31 and matched with the second adjusting screw 36 arranged at the end of the adjusting plate 33, and a second nut 38 is threadedly connected with the second adjusting screw 36, and the side of the second nut 38 close to the adjusting plate 33 is in contact with the adjusting plate 33.

[0047] In the above description, the center of the arc-shaped hole 32 and the rotating shaft point of the adjusting plate 33 are on the same axis.

[0048] When encountering a highly undulating belt and being in a tilted situation, the personnel need to respectively place the signal receiver 4 and the signal transmitter 2 at the end of the belt at the tilted position, then the worker twists the second nut 38, so that the second adjusting screw rod 36 slides in the arc-shaped hole 32 and adjusts the angle of the adjusting plate 33, and makes the signal transmitter 2 and the signal receiver 4 be at the same level with the belt, and then the second nut 38 is tightened.

[0049] Working principle: in specific use, first, the worker needs to count the nodes of straight flow, flow deflection and height undulation of the long-distance coal flow system, then debug and install according to the distance that the signal transmitter 2 and the signal receiver 4 can keep stable signal receiving, if it is straight flow during debugging, then only the signal transmitter 2 and the signal receiver 4 need to be installed according to the specified distance, if it is the height undulation situation, then the worker can first twist the second nut 38, then make the second adjusting screw rod 36 slide in the arc-shaped hole 32 and make the signal transmitter 2 and the signal receiver 4 be at the same level with the belt, and then tighten the second nut 38, at the same time, the worker can also adjust the position of the signal transmitter 2 or the signal receiver 4 by twisting the lead screw 37 to make the threaded sleeve drive the adjusting plate 31 to rise or move down to adapt to the belt of different heights, when encountering some belts of different widths, the worker only needs to loosen the first nut 34, then drive the signal transmitter 2 or the signal receiver 4 by the first adjusting screw rod 35 in the slot hole of the adjusting plate 33 to debug the position of the signal transmitter 2 or the signal receiver 4 according to the width of the belt, finally, tighten the first nut 34 and fix the position of the first adjusting screw rod 35, in this way, the signal transmitter 2 and the signal receiver 4 can be suitable for precise detection of various forms of belts in the long-distance coal flow system.

[0050] It should be noted that the signal transmitter 2 and the signal receiver 4 are all prior art known to those skilled in the art, and the corresponding model can be selected according to the use scene, which will not be repeated here.

[0051] The above is only a preferred embodiment of the present application, and is not used to limit the protection scope of the present application.

Claims

1. A belt misalignment detection device for a long-distance coal flow system, characterized in that: The system includes a connecting plate (1) which is set on both sides of the conveyor belt of the long-distance coal flow system. An adjustment component (3) is set on the side of the connecting plate (1) near the belt (5). The adjustment component (3) includes a test plate (31) and an adjustment plate (33). The test plate (31) is set on the side of the connecting plate (1) near the belt (5) by installing a height adjustment mechanism. The adjustment plate (33) is set on the side of the test plate (31) near the belt (5) by installing a tilt adjustment mechanism, and is connected to the signal transmitter (2) and the signal receiver (4) respectively.

2. The conveyor belt misalignment detection device for a long-distance coal flow system as described in claim 1, characterized in that: The connecting plate (1) is a U-shaped connecting steel plate structure, and adjustable sliding grooves (11) are provided through both sides of the connecting plate (1).

3. The conveyor belt misalignment detection device for a long-distance coal flow system as described in claim 1, characterized in that: The adjustment plate (33) is also provided with an installation groove (331), which matches the first adjustment screw (35) provided on the signal transmitter (2) and the signal receiver (4), and a first nut (34) is threadedly connected to the first adjustment screw (35).

4. The conveyor belt misalignment detection device for a long-distance coal flow system as described in claim 3, characterized in that: The first nut (34) is in contact with the adjusting plate (33) on the side closest to the adjusting plate (33).

5. The conveyor belt misalignment detection device for a long-distance coal flow system as described in claim 1, characterized in that: The height adjustment mechanism includes a lead screw (37) rotatably mounted on the surface of the connecting plate (1), and a threaded sleeve (311) is threadedly connected to the surface of the lead screw (37), and the threaded sleeve (311) is connected to the adjustment plate (31).

6. The conveyor belt misalignment detection device for a long-distance coal flow system as described in claim 5, characterized in that: The threaded sleeve (311) is symmetrically arranged at the rear end of the debugging board (31).

7. The conveyor belt misalignment detection device for a long-distance coal flow system as described in claim 3, characterized in that: The adjustment plate (33) is rotatably mounted on the side of the adjustment plate (31) near the belt (5) via the rotating shaft (30).

8. The conveyor belt misalignment detection device for a long-distance coal flow system as described in claim 7, characterized in that: The debugging plate (31) is also provided with an arc-shaped hole (32), which matches the second adjusting screw (36) provided at the end of the adjusting plate (33).

9. The conveyor belt misalignment detection device for a long-distance coal flow system as described in claim 8, characterized in that: The second adjusting screw (36) is also threaded with a second nut (38), and the side of the second nut (38) near the adjusting plate (33) is in contact with the adjusting plate (33).

10. The conveyor belt misalignment detection device for a long-distance coal flow system as described in claim 8, characterized in that: The center of the arc-shaped hole (32) and the pivot point of the adjusting plate (33) are on the same axis.

Images