Efficient machining device for electric iron tower
By using anti-slip textured conveyor belts, PLC-controlled tensioning systems, and polyurethane-coated rollers in the power tower processing device, the problem of slippage on the conveyor rollers was solved, achieving stable linear conveying and efficient processing of steel structures.
Patent Information
- Application Number
- CN202520547220.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-26
- Publication Date
- 2026-01-20
- Estimated Expiration
- 2035-03-26
AI Technical Summary
In existing power tower processing equipment, the conveyor rollers are prone to slippage when rotating.
It adopts a circular flexible conveyor belt with anti-slip texture, and a micro push rod and tension roller assembly driven by a PLC controller, combined with a polyurethane coated roller shaft, to ensure proper tension and friction of the conveyor belt and prevent slippage.
It enables smooth, linear conveying of the steel structure, prevents displacement of the conveyor belt and steel structure, and improves processing efficiency and stability.
Smart Images

Figure CN223812994U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to power iron tower processing technical field especially relates to a kind of efficient processing device of electric power iron tower. BACKGROUND
[0002] The existing patent with the publication number CN221495433U discloses a kind of efficient deburring device for electric power iron tower processing, including protective machine case, the inner side of protective machine case is rotatably connected with conveying roller, and the number of the conveying roller is multiple and is evenly distributed at equal intervals, the side of protective machine case is fixedly connected with conveying motor, the conveying roller in the rightmost side is fixedly connected to the spindle of conveying motor by coupling, the end of each conveying roller is fixedly connected with transmission sprocket, the outer side of transmission sprocket is meshingly connected with transmission chain, the inner side of protective machine case is fixedly connected with limiting telescopic link;The utility model is convenient for limiting conveying to steel structure when being used, ensure that steel structure is in linear conveying state, subsequent utilization polisher polishes, can guarantee the effect of polishing etc., in addition, dust gas can be sucked away in the process of polishing, reduce environmental pollution, also reduce the difficulty of manual cleaning etc.
[0003] Although the above-mentioned device can limit conveying and polishing to steel structure, but there is the problem that conveying roller is prone to skidding when rotating in actual application, therefore, we propose a kind of efficient processing device of electric power iron tower. UTILITY MODEL CONTENT
[0004] In order to overcome the defects of the prior art pointed out above, the present inventors have conducted in-depth research thereon, and after a lot of creative labor, the present utility model has been completed.
[0005] Specifically, the technical problem to be solved by the present utility model is to provide an efficient processing device of electric power iron tower to solve the technical problem that conveying roller is prone to skidding when rotating.
[0006] To solve the above technical problems, the present utility model provides the following technical solutions:
[0007] An efficient processing device of electric power iron tower, comprising a protective machine case;
[0008] A conveying mechanism, the conveying mechanism comprising a conveying belt, the conveying belt being an annular flexible belt, the surface of the conveying belt being provided with evenly distributed anti-slip patterns, the conveying belt being driven by a first driving device;
[0009] An auxiliary support assembly, the auxiliary support assembly being installed on the inner side of the protective machine case, and the auxiliary support assembly being located on the inner side of the conveying belt, the auxiliary support assembly being used for supporting and preventing displacement of the steel structure;
[0010] The adjusting assembly comprises a mounting frame, the mounting frame is mounted on the auxiliary support assembly through a second driving device, and a tensioning roller is rotatably mounted on the inner side of the mounting frame, and the conveying belt is in rolling connection with the tensioning roller when the tensioning state is adjusted.
[0011] As an improved technical solution, the conveying belt is an ST type steel wire rope core conveying belt.
[0012] As an improved technical solution, the anti-skid patterns are wave-shaped, rhombic or circular protrusions.
[0013] As an improved technical solution, the first driving device comprises a driving motor, the driving motor is mounted on the protective case, a driving roller shaft is vertically and rotatably mounted on the inner side of the protective case, a driven roller shaft is vertically and rotatably mounted on the inner side of the protective case, the driving roller shaft and the driven roller shaft are arranged in parallel, and the conveying belt is mounted on the outer surfaces of the driving roller shaft and the driven roller shaft.
[0014] As an improved technical solution, the roller surfaces of the driving roller shaft and the driven roller shaft are coated with polyurethane coating.
[0015] As an improved technical solution, the auxiliary support assembly comprises a support frame, the support frame is fixedly mounted on the inner side of the protective case, a plurality of magnetic idlers are rotatably mounted on the inner side of the support frame, and the plurality of magnetic idlers are equidistantly arranged along the length direction of the support frame.
[0016] As an improved technical solution, the second driving device is a micro push rod, the piston end of the micro push rod is mounted on the mounting frame, and the other end of the micro push rod is mounted on the support frame.
[0017] As an improved technical solution, the protective case is provided with a PLC controller for controlling the driving motor, the rotating speed of the adjusting assembly, the start and stop of the micro push rod and the start and stop of the micro push rod.
[0018] After the above technical scheme is adopted, the beneficial effects of the present application are as follows:
[0019] 1. The utility model discloses a micro push rod is started through the use of PLC controller, and elongation is carried out, the piston end of micro push rod drives the mounting bracket to move at this moment, and the mounting bracket drives the tensioning roller to move, and drives the tensioning roller to move to the direction of approaching the conveyer belt, until the conveyer belt is adjusted to the suitable tension, and the slip does not occur between the roller axle and the conveyer belt, during this period, the polyurethane coating on the roller axle roll surface can improve the friction of roller axle, can further prevent the conveyer belt from slipping, thereby the tightness of the conveyer belt is conveniently adjusted, and the friction between the conveyer belt and the driving roller axle and the driven roller axle can be guaranteed to prevent the conveyer belt from slipping during the conveying process.
[0020] 2. The utility model discloses a steel structure is placed on the conveyer belt, and utilizes the PLC controller to start the driving motor, the output shaft of driving motor drives the driving roller axle to rotate at this moment, and the driving roller axle drives the conveyer belt to convey, and the driven roller axle is rotated along with the conveyer belt, and the conveyer belt drives the steel structure to convey, and simultaneously, the magnetic carrier roller installed on the support frame can prevent the displacement of steel structure, to ensure that the steel structure can be stably straight -line conveyed, during this period, the anti -skid line plays the role of antiskid, thereby the steel structure is conveniently stably straight -line conveyed, and the displacement of steel structure can be prevented.
[0021] 3. The utility model discloses a polyurethane coating is coated on the roll surface of the driving roller axle and the driven roller axle, can improve the friction of the driving roller axle and the driven roller axle, and further can prevent the conveyer belt from slipping during the conveying process. ACCOUNT OF DRAWINGS
[0022] In order to more clearly illustrate the technical scheme of the embodiments of the utility model, the following will be to the drawings needed to be used in the embodiment description simple introduction, obviously, the following description in the drawings only some embodiments of the utility model, for the ordinary skilled person in the art comes, under the premise of not paying the creative labor, can also obtain other drawings according to these drawings. Among them:
[0023] Figure 1 It is the whole main view structure schematic diagram of the utility model.
[0024] Figure 2 It is the structure schematic diagram of the conveying mechanism, auxiliary support assembly and adjusting assembly of the utility model.
[0025] Figure 3 It is the cut structure schematic diagram of the conveying mechanism, auxiliary support assembly and adjusting assembly of the utility model.
[0026] Figure 4 It is the Figure 3 A enlarged structure schematic diagram in the utility model.
[0027] Reference signs:
[0028] In the figure: 1, protective case; 2, drive motor; 3, driving roller shaft; 4, driven roller shaft; 5, conveying belt; 501, non-slip pattern; 6, support frame; 7, magnetic idler; 8, micro push rod; 9, mounting frame; 10, tensioning roller; 11, PLC controller. DETAILED DESCRIPTION
[0029] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative labor fall within the scope of protection of the present application.
[0030] It should be noted that all directional indications (such as up, down, left, right, front, back, etc.) in the embodiments of the present application are only used to explain the relative positional relationship, movement condition, etc. between components in a certain posture (as shown in the drawings), and if the certain posture changes, the directional indications will also change accordingly.
[0031] Meanwhile, "and / or" or "and / or" appearing throughout the text means that it includes three schemes, taking "A and / or B" as an example, including A scheme, or B scheme, or A and B schemes are satisfied at the same time.
[0032] In addition, in the present application, the description such as "first", "second" and the like is only for the purpose of description, and cannot be understood as indicating or implying the relative importance of the indicated technical features or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first", "second" can explicitly or implicitly include at least one of the features. In addition, the technical solutions of each embodiment can be combined with each other, but it must be based on the realization of ordinary skill in the art, when the combination of technical solutions appears contradictory or unachievable, it should be considered that the combination of technical solutions does not exist, nor within the scope of protection required by the present application.
[0033] Reference Figures 1-4 A kind of efficient processing device of electric power tower is provided, and the efficient processing device of electric power tower includes: protective case 1, other devices can be adapted on protective case 1, and the other devices are disclosed in CN221495433U;
[0034] The conveying mechanism comprises a conveying belt 5, the conveying belt 5 is an annular flexible belt, the surface of the conveying belt 5 is provided with anti-skid lines 501 which are uniformly distributed, the conveying belt 5 is driven by a first driving device, the conveying belt 5 is an ST type steel wire rope core conveying belt so as to improve the tensile strength of the conveying belt 5, the anti-skid lines 501 are wave-shaped, rhombic or circular protrusions so as to improve the anti-skid performance of the conveying belt 5, the first driving device comprises a driving motor 2, the driving motor 2 is installed on the protective cabinet 1, a driving roller shaft 3 is vertically and rotatably installed on the inner side of the protective cabinet 1, the output shaft of the driving motor 2 is in transmission connection with the driving roller shaft 3, a driven roller shaft 4 is vertically and rotatably installed on the inner side of the protective cabinet 1, the driving roller shaft 3 and the driven roller shaft 4 are arranged in parallel, the conveying belt 5 is installed on the outer surface of the driving roller shaft 3 and the driven roller shaft 4, the roller surfaces of the driving roller shaft 3 and the driven roller shaft 4 are coated with polyurethane coating so as to improve the friction of the driving roller shaft 3 and the driven roller shaft 4, thereby preventing the conveying belt 5 from slipping during the conveying process;
[0035] The auxiliary support assembly is installed on the inner side of the protective cabinet 1 and is located on the inner side of the conveying belt 5, and is used for supporting and preventing displacement of the steel structure, and comprises a support frame 6 which is fixedly installed on the inner side of the protective cabinet 1, and a plurality of magnetic idlers 7 which are rotatably installed on the inner side of the support frame 6 and are equidistantly arranged along the length direction of the support frame 6 so as to prevent displacement of the steel structure;
[0036] The adjusting assembly comprises a mounting frame 9 which is installed on the auxiliary support assembly by a second driving device, and a tensioning roller 10 which is rotatably installed on the inner side of the mounting frame 9 and is in rolling connection with the conveying belt 5 when the tensioning state is adjusted, and the second driving device is a micro push rod 8, the piston end of the micro push rod 8 is installed on the mounting frame 9, and the other end of the micro push rod 8 is installed on the support frame 6.
[0037] Referring to Figures 1-4 , the protective cabinet 1 is provided with a PLC controller 11 which is used for controlling the driving motor 2, the rotating speed and start-stop of the adjusting assembly and the start-stop of the micro push rod 8, so as to control the rotating speed and start-stop of the driving motor 2, the adjusting assembly and the micro push rod 8, thereby embodying the intelligence and high efficiency of the conveying steel structure.
[0038] In actual use, the steel structure is placed on the conveying belt 5, and the driving motor 2 fixed on the protective cabinet 1 is started by the PLC controller 11, at this time, the output shaft of the driving motor 2 drives the driving roller shaft 3 to rotate, the driving roller shaft 3 drives the conveying belt 5 to convey, and the conveying belt 5 drives the driven roller shaft 4 to rotate, and the conveying belt 5 drives the steel structure to convey, at the same time, the magnetic idler 7 installed on the support frame 6 can prevent the steel structure from moving, so as to ensure that the steel structure can be stably and linearly conveyed, and the anti-skid pattern 501 plays a role of anti-skid, so that the steel structure can be stably and linearly conveyed, and the steel structure can be prevented from moving;
[0039] When it is necessary to adjust the tightness of the conveying belt 5, the micro push rod 8 is started by the PLC controller 11, and is elongated, at this time, the piston end of the micro push rod 8 drives the mounting frame 9 to move, the mounting frame 9 drives the tensioning roller 10 to move, and drives the tensioning roller 10 to move towards the conveying belt 5, until the conveying belt 5 is adjusted to the appropriate tightness, and the roller shaft and the conveying belt 5 do not slip, during which, the polyurethane coating on the roller shaft roller surface can improve the friction of the roller shaft, and can further prevent the conveying belt 5 from slipping, so that the tightness of the conveying belt 5 can be adjusted, and the friction between the conveying belt 5 and the driving roller shaft 3 and the driven roller shaft 4 can be ensured, so as to prevent the conveying belt 5 from slipping during conveying.
[0040] The utility model provides a kind of efficient processing device of electric power iron tower, the device not only facilitates the tightness of conveying belt 5, simultaneously can guarantee the friction between conveying belt 5 and driving roller shaft 3 and driven roller shaft 4, to prevent the conveying belt 5 from slipping during conveying, it is also convenient to stably and linearly convey steel structure, simultaneously can prevent steel structure from moving.
[0041] It should be understood that the use of these embodiments is only for illustrating the utility model and is not intended to limit the protection scope of the utility model. In addition, it should also be understood that after reading the technical content of the utility model, those skilled in the art can make various changes, modifications and / or variations to the utility model, and all these equivalent forms also fall within the protection scope defined by the appended claims of the present application.
Claims
1. A high efficiency processing device for electrical towers, characterized in that: The utility model relates to a kind of steel structure conveying device, including: Protective cabinet (1); Conveying mechanism, the conveying mechanism includes conveying belt (5), the conveying belt (5) is annular flexible belt, the surface of the conveying belt (5) is provided with evenly distributed anti-skid line (501), the conveying belt (5) is driven by first driving device; Auxiliary support assembly, the auxiliary support assembly is installed in the inside of the protective cabinet (1), and the auxiliary support assembly is located in the inside of the conveying belt (5), and the auxiliary support assembly is used to support and prevent steel structure displacement; Adjustment assembly, the adjustment assembly includes mounting bracket (9), the mounting bracket (9) is installed on the auxiliary support assembly by second driving device, the inside of the mounting bracket (9) is rotatably installed with tensioning roller (10), when being in the state of adjusting tensioning, the conveying belt (5) is connected with the tensioning roller (10) between rolling.
2. The apparatus for efficient processing of power towers as claimed in claim 1, wherein: The conveying belt (5) is ST type steel wire rope core conveying belt.
3. The apparatus for efficient processing of power towers as claimed in claim 1, wherein: The anti-skid line (501) is wave-shaped, diamond-shaped or circular convex.
4. The apparatus for efficient processing of power towers as claimed in claim 1, wherein: The first driving device includes driving motor (2), the driving motor (2) is installed on the protective cabinet (1), the inside of the protective cabinet (1) is vertically and rotatably installed with driving roller shaft (3), the inside of the protective cabinet (1) is vertically and rotatably installed with driven roller shaft (4), the driving roller shaft (3) and the driven roller shaft (4) are arranged in parallel, and the conveying belt (5) is installed on the outer surface of the driving roller shaft (3) and the driven roller shaft (4).
5. The apparatus for efficient processing of power towers as claimed in claim 4, wherein: The roller surface of the driving roller shaft (3) and the driven roller shaft (4) is coated with polyurethane coating.
6. The apparatus for efficient processing of power towers according to claim 1, wherein: The auxiliary support assembly includes support frame (6), the support frame (6) is fixedly installed in the inside of the protective cabinet (1), the inside of the support frame (6) is rotatably installed with a plurality of magnetic idler rollers (7), and a plurality of the magnetic idler rollers (7) are equidistantly arranged along the length direction of the support frame (6).
7. The apparatus for efficient processing of power towers as claimed in claim 6, wherein: The second driving device is micro push rod (8), the piston end of the micro push rod (8) is installed on the mounting bracket (9), and the other end of the micro push rod (8) is installed on the support frame (6).
8. The apparatus for efficient processing of electric power towers according to any of claims 1-7, characterized in that: The protective cabinet (1) is installed with PLC controller (11) that controls driving motor (2), adjustment assembly rotating speed, start-stop and micro push rod (8) start-stop.
Citation Information
Patent Citations
Efficient deburring device for electric iron tower machining
CN221495433U