Turnover device and installation production line of skylight and skyscreen
By introducing an angle sensor into the flipping device to detect the flipping angle, the problem of inaccurate angle of the flipping device is solved, enabling precise flipping and stable transportation of skylights and canopies, and expanding the applicable objects of the equipment.
Patent Information
- Application Number
- CN202520374413.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-04
- Publication Date
- 2026-01-20
- Estimated Expiration
- 2035-03-04
AI Technical Summary
The existing flipping device cannot ensure the accuracy of the flipping angle when flipping the skylight and canopy, resulting in inconsistent orientation during transportation and requiring the placement trolley to be changed midway.
A flipping device was designed, which includes a drive cylinder, a connecting rod, a mounting plate, an angle sensor, and a suction cup. The angle sensor detects the flipping angle and stops flipping when it reaches 180 degrees, ensuring that the sunroof and the canopy are placed in the same placement trolley.
It achieves precise control of the flipping angle, avoids the need to change the trolley midway, improves the accuracy and stability of the flipping device's angle adjustment, and expands the application range of the equipment.
Smart Images
Figure CN223813101U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a turnover device technical field, especially in a kind of turnover device and skylight and awning's installation production line. BACKGROUND
[0002] Tightening type panoramic skylight and rubber-coated awning are from top to bottom to the structure of vehicle, skylight or awning is transported to handling position, then transplanting device is placed on the same placement trolley after being grabbed, is transported by placement trolley.
[0003] But in this process, skylight and awning transport incoming material and there will be 180 degrees deviation, when transporting after order building is completed, the direction of skylight and awning needs to keep consistent, so that skylight and awning can be placed in the same placement trolley, skylight needs to be adjusted by turnover device, but the accuracy of turning angle cannot be ensured when the current turnover device is turned.
[0004] Therefore, it is necessary to provide a new kind of turnover device and skylight and awning's installation production line to solve the above technical problems. UTILITY MODEL CONTENT
[0005] The main purpose of the utility model is to provide a kind of turnover device and skylight and awning's installation production line, to improve the technical problem of angle accuracy when the turnover device in prior art is turned.
[0006] To achieve the above-mentioned purpose, according to the utility model, a kind of turnover device is provided, the turnover device is used for the turnover of automobile panoramic skylight, and the turnover device includes:
[0007] The body;
[0008] Grabbing component, the grabbing component includes drive cylinder, connecting rod, mounting plate, angle sensor and suction cup, the mounting plate is rotationally installed on the body, the mounting plate is formed with through hole, the cylinder body of the drive cylinder is installed on the mounting plate, the output shaft of the drive cylinder is drivingly connected with the connecting rod, the connecting rod is installed in the through hole, the suction cup is installed on the connecting rod, the output shaft of the drive cylinder can be extended or retracted to drive the suction cup to rise or fall, the angle sensor is installed on the mounting plate, the angle sensor is signal connected with the body, and the angle sensor is used to detect the angle of the mounting plate.
[0009] In an embodiment, the number of the drive cylinder, the connecting rod and the suction cup is multiple, the plurality of drive cylinders are arranged in a rectangular shape, and the plurality of drive cylinders, the plurality of connecting rods and the plurality of suction cups are one-to-one correspondingly arranged.
[0010] In an embodiment, the grabbing component further comprises a pressure detection sensor, the output shaft of the driving cylinder and the connecting rod are connected with the pressure detection sensor, and the pressure detection sensor is connected with the driving cylinder.
[0011] In an embodiment, the body comprises a base and a mechanical arm, the mechanical arm is rotatably installed on the base, the mounting plate is rotatably connected with the mechanical arm, and the angle sensor is connected with the mechanical arm.
[0012] In an embodiment, the mechanical arm comprises at least a first connecting arm, a second connecting arm and a third connecting arm which are sequentially hinged, the first connecting arm is rotatably installed on the base, and the mounting plate is rotatably connected with the third connecting arm.
[0013] In an embodiment, the turnover device further comprises a protective fence, the protective fence is arranged around the body, and the surrounding area of the protective fence is greater than the movement range of the mechanical arm.
[0014] In an embodiment, the turnover device further comprises a safety light barrier, the safety light barrier is arranged on the protective fence, and the safety light barrier is connected with the body.
[0015] In an embodiment, the turnover device further comprises an audible and visual alarm, the audible and visual alarm is used for alarming when the pressure detected by the pressure detection sensor is greater than a preset pressure, and the audible and visual alarm is connected with the pressure detection sensor.
[0016] In an embodiment, the grabbing component further comprises a vacuum generator, the vacuum generator is connected with the suction disc, and the vacuum generator is connected with the pressure detection sensor.
[0017] According to another aspect of the utility model, the utility model also proposes a skylight and sky curtain installation production line, first control part, second control part, transplanting device and above-mentioned turnover device, the turnover device is used for turning over the angle of skylight on the transplanting device, the first control part and second control part are connected with signal, the first control part is connected with signal with the transplanting device, and the second control part is connected with signal with the turnover device.
[0018] In the above scheme, the turnover device is used for turnover of the panoramic sunroof of the automobile, and the turnover device comprises a body and a grabbing component, the grabbing component comprises a driving cylinder, a connecting rod, a mounting plate, an angle sensor and a suction cup, the mounting plate is rotationally installed on the body, the mounting plate is formed with a through hole, a cylinder body of the driving cylinder is installed on the mounting plate, an output shaft of the driving cylinder is in transmission connection with the connecting rod, the connecting rod is telescopically installed in the through hole, the suction cup is installed on the connecting rod, the output shaft of the driving cylinder can be extended or retracted to drive the suction cup to ascend or descend, the angle sensor is installed on the mounting plate, the angle sensor is in signal connection with the body, and the angle sensor is used for detecting the angle of the mounting plate; when the transplanting device moves the component, the type of the component is identified by the transplanting device, if the component is a sunroof, the transplanting device directly moves the sunroof to a placing trolley, then the transplantating device runs to the original position to continue the transplanting action, if the component is identified as a sunroof, the transplanting device transports the sunroof above the turnover device, the body of the turnover device operates to make the suction cup close to the lower side of the sunroof, then the output shaft of the driving cylinder is retracted, so that the connecting rod extends towards the sunroof, so that the suction cup is tightly attached to the sunroof, so that the suction cup adsorbs the sunroof, then the body operates again to make the sunroof turn over, at this time, the angle sensor on the mounting plate detects the angle change of the mounting plate at present, which represents the angle change of the sunroof at this time, when the turning angle reaches 180 degrees, the angle sensor transmits a signal to the body to stop turning, then the body keeps the current turning state and transports the sunroof to the placing trolley, so that the sunroof and the sunroof are placed in the same placing trolley, and the trolley does not need to be replaced halfway. BRIEF DESCRIPTION OF DRAWINGS
[0019] In order to more clearly illustrate the technical scheme in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or the prior art description. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can also be obtained according to the structures shown in these drawings without creative labor for those skilled in the art.
[0020] Figure 1 The structure schematic view of the embodiment of the turnover device provided by the present application is shown in the figure.
[0021] Figure 2 The local structure schematic view of the embodiment of the turnover device provided by the present application is shown in the figure.
[0022] Explanation of reference numerals:
[0023] 100, turnover device; 1, body; 11, base; 12, mechanical arm; 121, first connecting arm; 122, second connecting arm; 123, third connecting arm; 2, grabbing component; 21, driving cylinder; 22, connecting rod; 23, mounting plate; 24, angle sensor; 25, suction cup; 26, pressure detection sensor; 3, guardrail.
[0024] The realization, functional features and advantages of the utility model will be further described with reference to the drawings in combination with embodiments. DETAILED DESCRIPTION
[0025] The technical solutions in the embodiments of the utility model will be clearly and completely described in combination with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the protection scope of the utility model.
[0026] It should be noted that if the embodiments of the utility model involve directional indications (such as up, down, left, right, front, back, etc.), the directional indications are only used to explain the relative position relationship, movement condition, etc. between components in a certain posture, and if the certain posture changes, the directional indications also change accordingly.
[0027] In addition, if the embodiments of the utility model involve descriptions of "first", "second", etc., the descriptions of "first", "second", etc. are only for description purposes, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of indicated technical features. Therefore, the features limited by "first", "second" can explicitly or implicitly include at least one feature. In addition, if "and / or" or "and / or" appears in the entire text, it means that the three parallel schemes are included, for example, "A and / or B" includes A scheme, or B scheme, or A and B simultaneously satisfy the scheme. In addition, the technical solutions of each embodiment can be combined with each other, but it must be based on the realization of the ordinary skill in the art, and when the combination of technical solutions appears contradictory or unachievable, it should be considered that the combination of technical solutions does not exist, and is not within the protection scope required by the utility model.
[0028] Please refer to Figure 1 and Figure 2According to one aspect of the utility model, the utility model provides a turnover device 100 for the turnover of automobile panoramic sunroof, turnover device 100 includes body 1 and grabbing component 2, grabbing component 2 includes drive cylinder 21, connecting rod 22, mounting plate 23, angle sensor 24 and suction cup 25, mounting plate 23 is rotatably installed on body 1, mounting plate 23 is formed with through -hole, the cylinder body of drive cylinder 21 is installed on mounting plate 23, the output shaft of drive cylinder 21 is transmission connection with connecting rod 22, connecting rod 22 is installed in the through -hole, suction cup 25 is installed on connecting rod 22, the output shaft of drive cylinder 21 can extend or retract, to drive suction cup 25 to rise or drop, angle sensor 24 is installed on mounting plate 23, angle sensor 24 is signal connection with body 1, and angle sensor 24 is used to detect the angle of mounting plate 23, when the transplanting device transplanting component, the type of component is identified through the transplanting device, if the component is sky curtain, then the transplanting device directly moves sky curtain to the placing trolley, then the transplanting device runs to the original position and continues to transplant, if the component is identified as skylight, then the transplanting device transports skylight to the upper of turnover device 100, and body 1 of turnover device 100 will work, so that suction cup 25 is close to the lower of skylight, then the output shaft of drive cylinder 21 is retracted, so that connecting rod 22 extends towards skylight, so that suction cup 25 is tightly attached on skylight, so that suction cup 25 adsorbs skylight, then body 1 runs again, so that skylight turns over, when angle sensor 24 on mounting plate 23 detects the angle change of mounting plate 23, it represents the angle change of skylight, when detecting that the turning angle reaches 180 degrees, angle sensor 24 will signal transmission to body 1, so that body 1 stops turning over, then body 1 keeps the current turning state, transports sky curtain to the placing trolley, so that skylight and sky curtain are placed in the same placing trolley, so that the trolley does not need to be replaced halfway, in the embodiment, the turning angle of skylight is detected through angle sensor 24, so as to realize the accurate control of turning angle, when detecting that the turning angle meets the demand, then signal transmission to body 1, realizes timely stopping turning over, greatly improves the angle adjustment accuracy of turnover device 100.
[0029] Please refer to Figure 1 and Figure 2In an embodiment, the number of driving cylinders 21, connecting rods 22 and suction cups 25 is multiple, the multiple driving cylinders 21 are arranged in a rectangular structure, and the multiple driving cylinders 21, multiple connecting rods 22 and multiple suction cups 25 are arranged one by one. By using multiple driving cylinders 21, multiple connecting rods 22 and multiple suction cups 25, and arranging the multiple driving cylinders 21 in a rectangular structure, the suction cups 25 will also be arranged in a rectangular structure, which can more evenly distribute the adsorption force, ensure that the sunroof is more stable during the turning process, and reduce the risk of tilting or sliding caused by uneven single-point adsorption. The combined action of multiple suction cups 25 can increase the total adsorption force, so that the turning device 100 can safely turn larger and heavier sunroofs, expanding the application range and applicable objects of the equipment.
[0030] Please refer to Figure 2 In an embodiment, the grabbing component 2 further comprises a pressure detection sensor 26, the output shaft of the driving cylinder 21 and the connecting rod 22 are connected with the pressure detection sensor 26, and the pressure detection sensor 26 is signal connected with the driving cylinder 21. When the component transported by the transplanting device is a sunroof, the transplanting device transports the sunroof to the upper side of the turning device 100, then the body 1 drives the grabbing component 2 to approach the sunroof, that is, the suction cup 25 approaches the lower side of the sunroof, then the output shaft of the driving cylinder 21 is retracted, so that the connecting rod 22 extends towards the sunroof, so that the suction cup 25 tightly adheres to the sunroof, and the suction cup 25 will be subjected to the reverse force of the sunroof on the suction cup 25, then the force is transmitted to the pressure detection sensor 26 through the connecting rod 22, and the pressure detection sensor 26 compares the received pressure with the preset critical pressure. If the received pressure is greater than or equal to the preset critical pressure, the pressure sensor will transmit information to the driving cylinder 21 to stop the driving cylinder 21 from running, so that the extension shaft of the driving cylinder 21 no longer retracts, thereby preventing damage to the sunroof or the connecting rod 22 caused by excessive pressure.
[0031] Please refer to Figure 1 and Figure 2 In an embodiment, the body 1 comprises a base 11 and a mechanical arm 12, the mechanical arm 12 is rotatably installed on the base 11, the mounting plate 23 is rotatably connected with the mechanical arm 12, and the angle sensor 24 is signal connected with the mechanical arm 12. By rotatably installing the mechanical arm 12 on the base 11 and rotatably connecting the mounting plate 23 with the mechanical arm 12, the whole grabbing component 2 can realize multi-directional and multi-angle operation. This provides greater flexibility for the turning device 100, which can adapt to sunroofs in different positions and postures for precise operation. The design of signal connection between the angle sensor 24 and the mechanical arm 12 allows real-time monitoring and control of the angle change of the mounting plate 23. This is particularly important for application scenarios that require precise positioning and turning, such as the turning operation of a panoramic sunroof of a car, ensuring that each turning can reach the expected angle and improving the accuracy of the work.
[0032] Referring to Figure 1 and Figure 2 In an embodiment, the mechanical arm 12 comprises at least a first connecting arm 121, a second connecting arm 122 and a third connecting arm 123 connected in sequence, the first connecting arm 121 is rotatably mounted on the base 11, and the mounting plate 23 is rotatably connected with the third connecting arm 123. Through the design of multi-joint connecting arms, the three-joint connecting arms are adopted in this embodiment, the mechanical arm 12 can bend and stretch at multiple joints, so as to realize more complex motion paths in three-dimensional space. This provides more flexibility for operation, so that the turnover device 100 can reach any position in the working area. The multi-connecting arm structure increases the stretching range and coverage area of the mechanical arm 12, and expands the angle range that the mounting plate 23 can adjust. The articulation between each connecting arm allows individual control of the angle and position of each segment, combined with feedback mechanisms such as angle sensors 24, precise control of the position and posture of the grabbing component 2 can be achieved.
[0033] Referring to Figure 1 In an embodiment, the turnover device 100 further comprises a protective fence 3, the protective fence 3 surrounds the body 1, and the surrounding area of the protective fence 3 is greater than the activity range of the mechanical arm 12. The main function of the protective fence 3 is to provide a physical barrier to prevent personnel from accidentally entering the working area of the mechanical arm 12, thereby reducing the risk of accidental injury during operation. Since the surrounding area of the protective fence 3 is greater than the maximum activity range of the mechanical arm 12, it can be ensured that no matter how the mechanical arm 12 moves, it is under the safety protection of the protective fence 3. The protective fence 3 clearly defines the boundary between the working area and the non-working area, which helps to remind workers to pay attention to safety and avoid entering the danger zone during equipment operation. This not only protects the safety of the on-site operators, but also helps to maintain the order of the working environment.
[0034] In an embodiment, the turnover device 100 further comprises a safety light curtain, the safety light curtain is arranged on the protective fence 3, and the safety light curtain is signal connected with the body 1. When detecting that someone or something is close to the protective fence 3, the safety light curtain will sense the working personnel, and the safety light curtain will transmit a signal to the body 1, so that the body 1 stops running, realizing an emergency stop mechanism, and further protecting the safety of the working personnel.
[0035] In an embodiment, the turnover device 100 further comprises an audible and visual alarm, the audible and visual alarm is used to issue an alarm when the pressure detected by the pressure detection sensor 26 is greater than a preset pressure, and the audible and visual alarm is signal connected with the pressure detection sensor 26. When the turnover device 100 is running, the audible and visual alarm will start in real time, issuing a sound alarm and a light alarm, reminding the surrounding personnel and preventing personnel injury.
[0036] In an embodiment, the grabbing component 2 further comprises a vacuum generator, which is in communication with the suction cup 25 and is signal connected with the pressure detection sensor 26. The vacuum generator enhances the adsorption force of the suction cup 25 to the skylight surface by generating negative pressure, ensuring that the skylight can be firmly held in the predetermined position during the overturning process, reducing the risk of sliding or falling. In combination with the pressure detection sensor 26, the system can monitor the contact pressure between the suction cup 25 and the skylight in real time. If the actual contact pressure is lower than the set value, indicating that the adsorption is not firm enough, the system can automatically adjust the working state of the vacuum generator to increase the adsorption force, thereby ensuring the reliability of each grabbing operation. When the pressure detected by the pressure detection sensor 26 exceeds the preset safety threshold, a signal will be sent to the vacuum generator to stop further adsorption action, avoiding damage to the skylight or other components due to excessive adsorption force.
[0037] According to another aspect of the utility model, the utility model also proposes a skylight and sky screen installation production line, including first control part, second control part, transplanting device and above-mentioned overturning device 100, overturning device 100 is used for overturning the angle of skylight on transplanting device, first control part and second control part signal connection, first control part with transplanting device signal connection, second control part with overturning device 100 signal connection. First control part controls transplanting device alone, and second control part controls overturning device 100 alone, then first control part and second control part are mutually self-locking, that is, when first control part controls the operation of transplanting device, second control part will control overturning device 100 to stop running, and when second control part overturning device 100 runs, first control part controls transplanting device to stop running, which can realize signal interlocking and avoid interference between transplanting device and overturning device 100. Since the skylight and sky screen installation production line includes all embodiments of the above-mentioned overturning device 100, it at least has all the beneficial effects brought by all the above-mentioned embodiments, which will not be repeated here.
[0038] The above-mentioned is only the exemplary embodiment of the utility model, and does not limit the patent range of the utility model, and any equivalent structural transformation made by the utility model specification and the drawings, or direct / indirect application in other related technical fields is included in the patent protection range of the utility model.
Claims
1. A turnover device for turnover of a panoramic sunroof of a motor vehicle, characterized in that The device comprises a body, a grabbing component, the grabbing component comprises driving cylinders, connecting rods, mounting plates, angle sensors and suction cups, the mounting plates are rotationally mounted on the body, the mounting plates are formed with through holes, cylinder bodies of the driving cylinders are mounted on the mounting plates, output shafts of the driving cylinders are in transmission connection with the connecting rods, the connecting rods are telescopically mounted in the through holes, the suction cups are mounted on the connecting rods, the output shafts of the driving cylinders can be extended or retracted to drive the suction cups to ascend or descend, the angle sensors are mounted on the mounting plates, the angle sensors are in signal connection with the body, and the angle sensors are used to detect angles of the mounting plates. The number of the driving cylinders, the connecting rods and the suction cups is multiple, the driving cylinders are arranged in a rectangular shape, and the driving cylinders, the connecting rods and the suction cups are one-to-one correspondingly arranged. The grabbing component further comprises a pressure detection sensor, the output shafts of the driving cylinders and the connecting rods are connected with the pressure detection sensor, and the pressure detection sensor is in signal connection with the driving cylinders.
2. The turnover device according to claim 1, wherein The body comprises a base and a mechanical arm, the mechanical arm is rotationally mounted on the base, the mounting plates are in rotational connection with the mechanical arm, and the angle sensors are in signal connection with the mechanical arm.
3. Turnover device according to any one of claims 1 or 2, characterized in that The mechanical arm at least comprises a first connecting arm, a second connecting arm and a third connecting arm which are sequentially hinged, the first connecting arm is rotationally mounted on the base, and the mounting plates are in rotational connection with the third connecting arm.
4. The turnover device according to claim 3, wherein The turnover device further comprises a protective fence, the protective fence surrounds the body, and an area surrounded by the protective fence is greater than a movement range of the mechanical arm.
5. The turnover apparatus according to claim 4, wherein The turnover device further comprises a safety light barrier, the safety light barrier is arranged on the protective fence, and the safety light barrier is in signal connection with the body.
6. The turnover apparatus according to claim 4, wherein The turnover device further comprises an audible and visual alarm, the audible and visual alarm is used to give an alarm when the pressure detected by the pressure detection sensor is greater than a preset pressure, and the audible and visual alarm is in signal connection with the pressure detection sensor.
7. The turnover apparatus according to claim 6, wherein The grabbing component further comprises a vacuum generator, the vacuum generator is in communication with the suction cups, and the vacuum generator is in signal connection with the pressure detection sensor.
8. The turnover apparatus according to claim 3, wherein The device comprises a first control component, a second control component, a transplanting device and the turnover device according to any one of claims 1 to 9, the turnover device is used to turn an angle of a sunroof of the transplanting device, the first control component and the second control component are in signal connection, the first control component is in signal connection with the transplanting device, and the second control component is in signal connection with the turnover device.
9. The turnover apparatus according to claim 3, wherein 10. A sunroof and sunshade installation line, characterized by,