Water treatment equipment and aeration head thereof

By using a tenon and mortise structure to connect the aeration membrane to the base and the pressure cap in the aeration head, the problems of difficult disassembly and high cost caused by threaded connections in the existing technology are solved. This achieves quick disassembly and replacement, reduces production and maintenance costs, and extends the service life of the equipment.

CN223813401UActive Publication Date: 2026-01-20BEIJING HUANENG SHUANGYI TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202520309843.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-25
Publication Date
2026-01-20
Estimated Expiration
2035-02-25

AI Technical Summary

Technical Problem

The existing aeration head base and gland are connected by threads, which means they are molded in one piece in the factory, making them difficult to disassemble and maintain, thus increasing the cost of use and maintenance.

Method used

The aeration membrane is connected to the base and the pressure cap using a mortise and tenon structure. The interlocking of the concave and convex parts of the mortise and tenon structure enables quick disassembly and replacement, reducing maintenance costs.

Benefits of technology

The mortise and tenon structure facilitates the mass production of molds, reduces production costs, improves design flexibility and appearance, extends equipment lifespan, and avoids metal thread corrosion and polymer material creep problems.

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Abstract

The utility model discloses water treatment equipment and an aeration head thereof, the aeration head comprises a base, an aeration membrane, a gland and a dismounting pin, and the aeration membrane is arranged between the base and the gland. A mortise and tenon joint structure is arranged between the base and the aeration diaphragm and / or between the aeration diaphragm and the gland, and the base and the gland are connected through the mortise and tenon joint structure, so that the aeration diaphragm is extruded and fixed between the base and the gland. A mortise is formed in a tenon tongue extending out of the tenon-and-mortise structure between the base and the gland, and the disassembly and assembly pin penetrates through the mortise to limit separation of the tenon-and-mortise structure between the gland and the base. According to the water treatment equipment and the aeration head thereof, each component is designed into a concave-convex structure which is meshed with each other by utilizing a tenon-and-mortise basic principle, so that simple and effective fixation is realized, and the problem of complicated assembly of the aeration head is fundamentally solved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to water treatment technical field, concretely relates to a water treatment equipment and aeration head thereof. BACKGROUND

[0002] It is known that the most common water treatment is aerobic treatment process, and the equipment for increasing oxygen and aeration of water body generally uses aeration head, wherein the microporous membrane aeration head is more widely used. Generally, the microporous membrane aeration head is composed of a base, a cover and a perforated membrane clamped in the middle.

[0003] At present, the base and the cover of the aeration head are generally connected by threads, and this structure needs to be fastened together by a large torque wrench in the workshop. Therefore, this aeration head is once formed in the factory, and cannot be simply disassembled and maintained on site, which greatly increases the use cost and maintenance cost. SUMMARY

[0004] Therefore, it is necessary to provide a water treatment equipment and aeration head thereof to facilitate the on-site disassembly and maintenance of the rubber membrane and prolong the service life of the aeration head.

[0005] An aeration head comprises a base, an aeration membrane, a cover and a disassembly pin, the aeration membrane is arranged between the base and the cover.

[0006] A mortise and tenon structure is arranged between the base and the aeration membrane and / or between the aeration membrane and the cover, the base and the cover are connected through the mortise and tenon structure to extrude and fix the aeration membrane between the base and the cover.

[0007] A tenon tongue of the mortise and tenon structure between the base and the cover is provided with a mortise hole, and the disassembly pin is arranged in the mortise hole to limit the separation of the mortise and tenon structure between the cover and the base.

[0008] In one embodiment, the cover is provided with a pressing part extending to the center of the base, and a mortise and tenon structure is arranged between the pressing part and the aeration membrane.

[0009] In one embodiment, a tenon tongue is arranged on the aeration membrane, and a mortise hole is arranged on the base and / or the cover, and the tenon tongue on the aeration membrane is inserted into the mortise hole of the base and / or the cover.

[0010] In one embodiment, the aeration membrane comprises a flat aeration area and a folded edge area with an angle connected to the edge of the aeration area, the edge of the base is provided with a folded edge part corresponding to the folded edge area, and the folded edge area is extruded and fixed between the folded edge part and the cover.

[0011] In one of the embodiments, the mortise and tenon structure between the base and the aeration membrane and / or between the aeration membrane and the gland is arranged in the folded edge area.

[0012] In one of the embodiments, the edge of the base is formed with a mounting portion, which is connected with the tenon of the gland.

[0013] In one of the embodiments, the mounting portion extends to the center of the base, and the mounting portion is provided with a mortise, through which the tenon of the gland is connected with the dismounting pin.

[0014] In one of the embodiments, the gland has a truncated notch or is divided into multiple segments in the circumferential direction, and the notches of the gland or the notches of the adjacent two segments are connected by a connecting piece.

[0015] In one of the embodiments, the dismounting pin can be deformed to be expanded, and is used for being clamped in the mortise of the base or the tenon of the extended tenon of the gland.

[0016] A water treatment device comprises:

[0017] The aeration head according to any one of the preceding embodiments.

[0018] The water treatment device and the aeration head have at least the following advantages:

[0019] 1. The mortise and tenon structure is formed by the concave and convex parts of different components, which has higher design flexibility and perfect appearance.

[0020] 2. The mortise and tenon structure is convenient for batch production by using a mold, and the production speed is faster than that of a threaded part, thereby reducing the manufacturing cost.

[0021] 3. The mortise and tenon structure has the advantages of quick dismounting and reusing, so that the structure of the aeration head is changed from the traditional integrity to the replaceability of components, thereby reducing the maintenance cost of the device.

[0022] 4. The mortise and tenon structure fundamentally eliminates the problem of threaded connection, prevents the corrosion of metal threads and the creep of polymer material threads, and greatly prolongs the service life of the device. BRIEF DESCRIPTION OF DRAWINGS

[0023] In order to more clearly illustrate the specific embodiments of the present application, the following will briefly introduce the drawings needed in the specific embodiments. In all the drawings, the elements or parts are not necessarily drawn according to the actual scale.

[0024] Figure 1 It is a schematic diagram of various shapes of the aeration head in one embodiment;

[0025] Figure 2 Structure diagram of the aeration head in an embodiment;

[0026] Figure 3 Structure diagram of the aeration membrane and the base and the cap mortise and tenon connection;

[0027] Figure 4 Structure diagram of the aeration membrane and the cap mortise and tenon connection;

[0028] Figure 5 Structure diagram of the base and the aeration membrane mortise and tenon connection;

[0029] Figure 6 Structure diagram of the cap vertically downward and the base mortise and tenon connection;

[0030] Figure 7 Structure diagram of the cap and the base disassembly;

[0031] Figure 8 Structure diagram of the cap vertically upward and the base mortise and tenon connection;

[0032] Figure 9 Structure diagram of the base and the cap mortise and tenon relationship exchange;

[0033] Figure 10 Structure diagram of the cap and the base installation and disassembly with tools;

[0034] Figure 11 Structure diagram of the mortise hole on the base;

[0035] Figure 12 Structure diagram of the cap being non-closed loop or consisting of more than two parts;

[0036] Figure 13 Structure diagram of the disassembly pin plug-in locking base or cap tongue;

[0037] Figure 14 Structure diagram of the three specific forms of the disassembly pin.

[0038] Reference signs:

[0039] 1-aeration head, 10-base, 11-flange part, 12-mounting part, 20-aeration membrane, 21-aeration area, 22-flange area, 30-cap, 31-pressing part, 32-segment, 33-connector, 40-disassembly pin, 50-mortise, 60-tongue, 70-clamp. DETAILED DESCRIPTION

[0040] In order to make the above objectives, characteristics and advantages of the present application more obvious and understandable, the specific embodiments of the present application will be described in detail below with reference to the drawings. In the following description, a large number of specific details are set forth in order to provide a thorough understanding of the present application. However, the present application can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without departing from the spirit of the present application. Therefore, the present application is not limited to the specific embodiments disclosed below.

[0041] It should be noted that when an element is referred to as being "fixed" to another element, it can be directly on the other element or there can be an intervening element. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or there can be an intervening element. The terms "vertical", "horizontal", "left", "right", and similar expressions used herein are for illustrative purposes only and are not intended to be limiting.

[0042] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which the present application belongs. The terminology used in the description of the present application herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the present application.

[0043] Please refer to Figure 1 The water treatment device in an embodiment comprises an aeration head 1, which is used for aerating a water body. The shape of the aeration head 1 can be designed according to requirements. For example, the aeration head 1 can be circular or elliptical. Of course, the aeration head 1 can also be designed as a polygon, such as a quadrilateral or a hexagon. The aeration head 1 can be arranged in a plurality of circumferential directions around an aeration pipe, and the plurality of aeration heads 1 are connected to the same aeration pipe.

[0044] Please refer to Figure 2 In an embodiment, the aeration head 1 comprises a base 10, an aeration membrane 20, a gland 30 and a dismounting pin 40. The aeration membrane 20 is arranged between the base 10 and the gland 30, and a mortise and tenon structure is arranged between the base 10 and the aeration membrane 20 and / or between the aeration membrane 20 and the gland 30. That is, the mortise and tenon structure is designed between the base 10 and the aeration membrane 20, or between the aeration membrane 20 and the gland 30, or between the base 10 and the aeration membrane 20 and between the aeration membrane 20 and the gland 30.

[0045] In an embodiment, the gland 30 is provided with a pressing portion 31 extending towards the center of the base 10, and a mortise and tenon structure is arranged between the pressing portion 31 and the aeration membrane 20. Specifically, the aeration membrane 20 is provided with a mortise eye 50, and a tenon tongue 60 of the pressing portion 31 is inserted into the mortise eye 50, so that the pressing portion 31 and the aeration membrane 20 are connected by the mortise and tenon structure.

[0046] like Figure 3 As shown, in another embodiment, the aeration membrane 20 is provided with tenons 60, and the base 10 and / or the pressure cap 30 is provided with mortises 50. The tenons 60 on the aeration membrane 20 are inserted into the mortises 50 of the base 10 and / or the pressure cap 30. The protruding tenons 60 of the aeration membrane 20 can be compressed and deformed during assembly to function as a sealing ring, preventing gas from escaping between the base 10 and the aeration membrane 20.

[0047] Specifically, the local thickness of the aeration membrane 20 is increased to form a tenon 60. Both the base 10 and the pressure cap 30 have mortises 50, and these mortises 50 are located at the same position on the aeration membrane 20. This simplifies the structure of the aeration membrane 20 and facilitates the assembly of the aeration head 1. Alternatively, the mortises 50 on the base 10 and the pressure cap 30 can be located at different positions on the aeration membrane 20; in this case, the aeration membrane 20 can be locally thickened at the corresponding position to form the tenon 60.

[0048] Please see Figure 4 In one embodiment, the aeration membrane 20 includes a planar aeration zone 21 and an angled folded edge zone 22 connected to the edge of the aeration zone 21. The base 10 has a folded edge portion 11 corresponding to the folded edge zone 22 on its edge, and the folded edge zone 22 is pressed and fixed between the folded edge portion 11 and the pressure cap 30. The aeration membrane 20 is fixed by circumferential pressing, which avoids the installation of the aeration membrane 20 affecting the size of the aeration zone 21, resulting in more uniform air output from the pores at the center and edges of the aeration zone 21.

[0049] Based on the above embodiments, furthermore, the tenon and mortise structure between the base 10 and the aeration membrane 20 and / or between the aeration membrane 20 and the pressure cap 30 is provided within the folded edge area 22. The aeration membrane 20 is provided with a mortise 50, and a protruding tenon 60 on the pressure cap 30 is inserted into the mortise 50. For example... Figure 5 As shown, or, the base 10 has a mortise 50, and the aeration membrane 20 partially protrudes to form a tenon 60, which is inserted into the mortise 50 of the base 10. Figure 6 As shown, or, the aeration membrane 20 is provided with a mortise 50, and the protruding tenon 60 on the base 10 is inserted into the mortise 50 of the aeration membrane 20.

[0050] like Figure 5 and Figure 6As shown, the base 10 and the cover 30 are connected by a mortise and tenon structure to press and fix the aeration membrane 20 between the base 10 and the cover 30. The aeration membrane 20 is clamped between the base 10 and the cover 30 in a manner of interference fit, and the aeration membrane 20 is always in a compressed state after assembly, and the elastic deformation of the aeration membrane 20 generates pressure on the sealing surface to ensure the sealing effect.

[0051] In an embodiment, the edge of the base 10 is formed with a mounting portion 12, and the mounting portion 12 and the cover 30 are connected by a mortise and tenon structure. Specifically, the mounting portion 12 is connected with the folded edge portion 11 of the base 10, and the mortise hole 50 of the mounting portion 12 is a vertical opening, which facilitates the vertical connection of the base 10 and the cover 30. As shown in Figure 7 Further, as shown, the mounting portion 12 extends horizontally away from the center of the base 10, and the mortise hole 50 is provided in the mounting portion 12, and the tongue 60 of the cover 30 is vertically inserted into the mortise hole 50 of the mounting portion 12. When disassembling the cover 30, an upward force is applied to the bottom of the cover 30, so that the cover 30 and the base 10 can be disassembled.

[0052] As shown in Figure 8 Of course, the mounting portion 12 can also extend horizontally towards the center of the base 10, and the mounting portion 12 extends to the lower part of the base 10, and the mortise hole 50 is provided in the mounting portion 12, and the tongue 60 of the cover 30 is vertically inserted into the mortise hole 50 of the mounting portion 12. The installation of this structure is relatively difficult, but the disassembly pin 40 is a hidden design and is not easy to be damaged by external force.

[0053] As shown in Figure 9 and Figure 10 Of course, in other embodiments, the mortise and tenon relationship between the base 10 and the cover 30 can be interchanged. That is, the cover 30 is provided with a mortise hole 50, and the tongue 60 of the mounting portion 12 is vertically inserted into the mortise hole 50 of the cover 30, so that the base 10 and the cover 30 are connected by a mortise and tenon structure. At this time, since the cover 30 is blocked by the base 10, the disassembly of the cover 30 needs to open a disassembly hole 51 on the base 10, and when the cover 30 is disassembled, the tool outside the base 10 pushes the cover 30 upwards through the disassembly hole 51, so that the cover 30 and the base 10 are disassembled and separated.

[0054] Please refer to Figure 11 In an embodiment, the mortise hole 50 opened by the mounting portion 12 of the base 10 can be a closed inner hole, or a slit with an opening. Please refer to Figure 12 The cover 30 can be a non-closed ring, that is, the cover 30 has a truncated notch, or the cover 30 is divided into multiple segments 32 in the circumferential direction, and the cover 30 is composed of two or more parts, and the notch of the cover 30 or the notches of the adjacent two segments 31 are connected by a connecting piece 33. Figure 11The connecting piece 33 is provided with a mortise 50, and the tongue 60 formed on both sides of the gap of the cover 30 is inserted into the mortise 50 of the connecting piece 33, so as to realize the mortise and tenon connection between the connecting piece 33 and the cover 30. Of course, the connecting piece 33 can also be provided with the tongue 60, and the cut part of the cover 30 is provided with the mortise 50, and the two are connected.

[0055] Please refer to Figure 6 , Figure 9 and Figure 13 , the tongue 60 of the mortise and tenon structure between the base 10 and the cover 30 is provided with the mortise 50, and the dismounting pin 40 is inserted into the mortise 50, so as to limit the separation of the mortise and tenon structure between the cover 30 and the base 10, that is, the tongue 60 between the base 10 and the cover 30 is locked and fixed by the dismounting pin 40.

[0056] Specifically, when the installation part 12 is provided with the mortise 50, the tongue 60 of the cover 30 is vertically inserted into the mortise 50 of the installation part 12, and the part of the tongue 60 of the cover 30 extending out of the mortise 50 is designed as the mortise 50, and the dismounting pin 40 is inserted into the mortise 50 of the cover 30. When the cover 30 is provided with the mortise 50, the tongue 60 of the installation part 12 is vertically inserted into the mortise 50 of the cover 30, and the part of the tongue 60 of the installation part 12 extending out of the mortise 50 is designed as the mortise 50, and the dismounting pin 40 is inserted into the mortise 50 of the installation part 12.

[0057] In an embodiment, the dismounting pin 40 is fixed in the mortise 50 of the tongue 60 extending out of the base 10 or the cover 30 by friction or the clamping piece 70, and the dismounting pin 40 cannot be freely taken out, so as to avoid the disassembly of the aeration head 1 after assembly.

[0058] Please refer to Figure 14 , specifically, the dismounting pin 40 can be formed in various forms, for example, the end of the dismounting pin 40 is provided with an elastic clamp, which expands after being compressed through the mortise 50 and cannot be freely taken out. Alternatively, the surface of the dismounting pin 40 is made of a material with large resistance, such as a brush or a rubber sleeve, which cannot be freely taken out under the action of resistance after being inserted into the mortise 50. Alternatively, the end of the dismounting pin 40 is provided with the clamping piece 70, and the end of the dismounting pin 40 is provided with the clamping piece 70 after being inserted into the mortise 50, so as to realize self-locking.

[0059] In an embodiment, in addition to the fact that the aeration membrane 20 of the aeration head 1 is made of elastic rubber material, the other components of the aeration head 1 are preferentially made of materials with high strength and corrosion resistance, such as organic polymer materials ABS, UPVC, PP, etc., and can also be made of metal materials with higher strength.

[0060] The water treatment equipment and the aeration head 1 thereof split the aeration head 1 into four parts of the base 10, the aeration membrane 20, the gland 30 and the dismounting pin 40, and utilize the basic principle of mortise and tenon to design the parts into concave-convex structures that are interlocked and limited, that is, each part cannot move and rotate in three-dimensional direction, thus realizing simple and effective fixation and fundamentally solving the complicated assembly problem of the aeration head 1.

[0061] The above examples are only used to illustrate the technical solutions of the present application, but not to limit it; although the present application has been described in detail with reference to the foregoing examples, those skilled in the art should understand that the technical solutions recorded in the foregoing examples can still be modified, or some or all of the technical features can be replaced equivalently; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application, and they should be covered in the scope of the claims and the specification of the present application.

Claims

1. An aeration head, characterized in that The aeration head comprises: a base, an aeration membrane, a cover and a dismounting pin, the aeration membrane is arranged between the base and the cover; a mortise and tenon structure is arranged between the base and the aeration membrane and / or between the aeration membrane and the cover, the base and the cover are connected through the mortise and tenon structure to press and fix the aeration membrane between the base and the cover; a tenon of the mortise and tenon structure between the base and the cover is provided with a mortise, the dismounting pin is arranged in the mortise to limit the separation of the mortise and tenon structure between the cover and the base.

2. The aerator head of claim 1, wherein, a tenon is arranged on the aeration membrane, a mortise is arranged on the base and / or the cover, and the tenon on the aeration membrane is inserted into the mortise on the base and / or the cover.

3. The aerator head of claim 1, wherein, the cover is provided with a pressing part extending to the center of the base, and a mortise and tenon structure is arranged between the pressing part and the aeration membrane.

4. The aerator head of claim 1, wherein, the aeration membrane comprises a flat aeration area and a folded edge area with an angle connected to the edge of the aeration area, the edge of the base is provided with a folded edge part corresponding to the folded edge area, and the folded edge area is press-fixed between the folded edge part and the cover.

5. The aerator head of claim 4, wherein, the mortise and tenon structure between the base and the aeration membrane and / or between the aeration membrane and the cover is arranged in the folded edge area.

6. The aerator head of claim 1, wherein, the edge of the base is formed with a mounting part, and the mounting part is connected with the mortise and tenon of the cover.

7. The aerator head of claim 6, wherein, the mounting part extends to the center of the base, the mounting part is provided with a mortise, and the tenon of the cover is connected with the dismounting pin through the mortise.

8. Aerator according to any one of claims 1-7, characterized in that the cover has a truncated notch or is divided into multiple segments in the circumferential direction, and the notch of the cover or the notches of the adjacent two segments are connected through a connecting piece.

9. The aerator head according to any one of claims 1 to 7, characterized in that the dismounting pin is fixed in the mortise of the tenon of the base or the cover by friction or a clamping piece.

10. A water treatment apparatus, characterized by, The aeration head comprises: the aeration head according to any one of claims 1-9.