Production line industrial personal computer fault early warning device

Abstract

The utility model relates to the technical field of production line equipment, and discloses a production line industrial personal computer fault early warning device which comprises a cover plate used for being connected with a shell at the top end of an industrial personal computer, the top end of the cover plate is connected with an extension frame, and the top end of the cover plate is connected with a transverse frame. And a temperature sensor, a vibration sensor and a humidity sensor are connected to one side of the transverse frame, and a mounting frame is connected to the top end of the interior of the extension frame. According to the utility model, through the monitoring unit and the execution unit, the use state of the industrial personal computer can be monitored, and through cooperation with the temperature sensor, the vibration sensor and the humidity sensor, the monitoring of the physical state can be ensured, the real-time early warning effect can be achieved for the use of the industrial personal computer, the usability of the production line industrial personal computer can be significantly improved, and the production line industrial personal computer is convenient to use. Therefore, the production efficiency is improved, the downtime is reduced, and the service life of equipment is prolonged.

Description

TECHNICAL FIELD

[0001] The utility model relates to production line equipment technical field, concretely is a production line industrial computer fault early warning device. BACKGROUND

[0002] Industrial computer is full name "industrial control computer", is the computer technology that is especially for industrial control and automation control custom, compares with general PC machine, industrial computer has stronger casing, higher stability and anti -interference, can be in strict industrial environment high -efficient operation, industrial computer is widely used in real -time monitoring, control and management of various equipment and parameters in industrial production.

[0003] Due to the influence of industrial computer use environment and under the long time continuous work of itself, each department is easy to appear overload situation, thereby causing high temperature of internal CPU and part electronic component, seriously leading to internal damage, unable correct to production line equipment sends output signal, influence work progress, and higher humidity also can cause corrosion to internal electronic component, influence service life, reduce production efficiency.

[0004] The above information disclosed in the background is only used to increase the understanding of the background of the application, and therefore, it can include prior art known by those skilled in the art. CONTENT OF THE UTILITY MODEL

[0005] The utility model aims at providing a production line industrial computer fault early warning device to solve the problems raised in the above background technology.

[0006] To achieve the above object, the utility model provides the following technical scheme: including the cover plate for connecting with the top shell of industrial computer, the top of cover plate is connected with extension frame, the top of cover plate is connected with crosspiece, one side of crosspiece is connected with temperature sensor, vibration sensor and humidity sensor, the inside top of extension frame is connected with mounting bracket, the other end of mounting bracket is connected with circuit board, one side of circuit board is connected with monitoring unit and execution unit, one side of circuit board is connected with I / O interface plug-in and power line, both sides of the top of extension frame are connected with cooling fan, the top of extension frame is connected with prompt light, one side of extension frame is connected with loudspeaker.

[0007] Preferably, the top of the cover plate is connected with a heat sink.

[0008] Preferably, the inside of the extension frame is connected with a deflector, and the both sides of the deflector are provided with heat dissipation holes.

[0009] Preferably, the top of the cover plate is connected with a protective net on both sides of the crosspiece.

[0010] Preferably, the monitoring unit comprises a data acquisition card, a network signal monitoring module and a DC-DC power module.

[0011] Preferably, the data acquisition card is electrically connected with the temperature sensor, the vibration sensor and the humidity sensor.

[0012] Preferably, the execution unit comprises a control chip, an execution chip, a wireless communication module and a signal output module, and the control chip and the signal output module are electrically connected with an I / O interface plug-in.

[0013] In summary, the present application has the following beneficial technical effects:

[0014] Through the monitoring unit and the execution unit, the use state of the industrial personal computer can be monitored, and the temperature sensor, the vibration sensor and the humidity sensor are used to ensure the monitoring of the physical state, which can realize real-time early warning for the use of the industrial personal computer, can significantly improve the usability of the production line industrial personal computer, thereby improving the production efficiency, reducing the downtime, prolonging the service life of the equipment, and achieving good heat dissipation effect through the cooperation of the cooling fan, the cooling fin and the cooling hole, without increasing the burden of the use of the industrial personal computer. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is a whole structure schematic view of the production line industrial personal computer fault early warning device.

[0016] Figure 2 It is a side sectional structure schematic view of the production line industrial personal computer fault early warning device.

[0017] Figure 3 It is a local structure schematic view of the production line industrial personal computer fault early warning device.

[0018] In the figure: 1, cover plate; 2, extension frame; 3, cross frame; 4, temperature sensor; 5, vibration sensor; 6, humidity sensor; 7, mounting frame; 8, circuit board; 9, control chip; 10, DC-DC power module; 11, data acquisition card; 12, network signal monitoring module; 13, execution chip; 14, wireless communication module; 15, signal output module; 16, I / O interface plug-in; 17, power cord; 18, cooling fan; 19, prompt light; 20, loudspeaker; 21, deflector; 22, cooling fin; 23, cooling hole; 24, protective net. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative efforts fall within the scope of the present application.

[0020] Please refer to Figures 1-3 The utility model provides a technical scheme: including the cover plate 1 for with industrial computer top end shell connection, through the drawing can see, the cover plate 1 both sides are equipped with the mounting hole for installation, the cover plate 1 is installed in the top end of industrial computer with bolt, thereby with the shell connection of industrial computer, the cover plate 1 top end connection is equipped with extension frame 2, the cover plate 1 top end connection is equipped with crosspiece 3, and the crosspiece 3 one side is connected and is equipped with temperature sensor 4, vibration sensor 5 and humidity sensor 6, and the extension frame 2 inside top end connection is equipped with mounting bracket 7, and the mounting bracket 7 other end connection is equipped with circuit board 8, and the circuit board 8 one side is connected and is equipped with monitoring unit and execution unit, and the circuit board 8 one side is connected and is equipped with I / O interface plug-in 16 and power line 17, and the extension frame 2 top end both sides are connected and are equipped with cooling fan 18, and the extension frame 2 top end connection is equipped with prompt light 19, and the extension frame 2 one side is connected and is equipped with loudspeaker 20;

[0021] Refer to Figure 1 And Figure 2 As shown in the drawings, the cover plate 1 top end connection is equipped with fin 22, for increasing the heat dissipation effect of the device itself, and since the cover plate 1 is installed on the top end of the industrial computer, it can also play a certain heat dissipation effect for the industrial computer.

[0022] Refer to Figure 2 As shown in the drawings, the extension frame 2 inside connection is equipped with guide plate 21 between, and the both sides of corresponding guide plate 21 are equipped with heat dissipation hole 23, when the hot gas in the industrial computer rises, the hot gas guided by guide plate 21 will flow to both sides, thereby being discharged through heat dissipation hole 23, and conversely when the external air enters through heat dissipation hole 23, part of the air will enter the industrial computer through the guide of guide plate 21.

[0023] Refer to Figure 2 As shown in the drawings, the cover plate 1 top end both sides connection is equipped with protective net 24 corresponding to crosspiece 3, to avoid external dust entering the industrial computer.

[0024] Refer to Figure 3As shown, the monitoring unit includes a data acquisition card 11, a network signal monitoring module 12 and a DC-DC power module 10, the data acquisition card 11 is electrically connected with the temperature sensor 4, the vibration sensor 5 and the humidity sensor 6, for collecting the data collected by the temperature sensor 4, the vibration sensor 5 and the humidity sensor 6, and converting them into digital signals for sending out, so as to check the internal temperature and humidity of the industrial computer in real time. At the same time, in the industrial field, there are often various mechanical equipment running, such as punch press, injection molding machine, machine tool, etc. The operation of these equipment will produce vibration, which may be transmitted to the nearby industrial computer. In the industrial environment, there may be trucks, forklifts and other heavy vehicles running, which will produce vibration and shock wave when moving and loading and unloading goods, affecting the stability of the industrial computer. Some industrial processes, such as forging, casting, blasting, etc., will produce strong vibration and impact. When other equipment in the industrial field fails, such as bearing damage, unbalanced rotating parts, etc., it may cause additional vibration, which can be monitored in real time by the vibration sensor 5. The network signal monitoring module 12 is a device or software module for detecting and evaluating network signal quality. Its functions include monitoring the strength, stability and interference of network signal to ensure the quality and reliability of network communication, avoiding serious signal interference to the industrial computer during use, affecting the sending and receiving of execution signals, so as to monitor in real time through 12. Through the DC-DC power module 10, the output and input voltage, current, load, waveform, efficiency and other parameters of the industrial computer can be evaluated. According to the comparison of output and input parameters, if the difference is too large, there is a circuit fault inside, which will send signals and start the prompt light 19 and the loudspeaker 20 through the execution chip 13 and the signal output module in the execution unit, reminding the personnel to repair in time.

[0025] Referring to Figure 3 As shown, the execution unit includes a control chip 9, an execution chip 13, a wireless communication module 14 and a signal output module 15, the control chip 9 and the signal output module 15 are electrically connected with the I / O interface plug-in 16, which is connected with the industrial computer through the I / O interface plug-in 16, so as to play a role as a backup scheme. In the case of poor signal reception or individual hardware failure of the industrial computer in the field due to external reasons, the wireless communication module 14 in the present application can be used for signal transmission between them. The wireless communication module 14 includes WiFi, 5G and Bluetooth connection modes, which can realize signal sending, so as to receive the signal of the background and send it to the control chip 9 and the execution chip 13, so as to control the continuous operation of the equipment and avoid shutdown due to small faults.

[0026] The implementation principle of the application is: when in use, the cover plate 1 is installed at the top end of the industrial computer through bolts, meanwhile, the I / O interface plug-in 16 is plugged on the I / O interface of the industrial computer, realizing wired connection between the industrial computer, then the monitoring unit monitors the physical state inside the industrial computer in real time, when the temperature and humidity are too high and large vibration occurs, the execution unit sends a signal to inform the background, reminding the on-site personnel through the loudspeaker 20 and the prompt light 19, adjusting the equipment in time to avoid serious failure, meanwhile, the output and input voltage, current, load, waveform, efficiency and other parameters of the industrial computer can be monitored for comparison, if the difference is too large, an alarm is also sent to avoid greater failure, meanwhile, the 18 can be used for self-heat dissipation, the heat dissipation hole 23 and the heat dissipation fin 22 can be used for natural heat dissipation, without increasing the working burden of the industrial computer.

[0027] It should be noted that, in the present document, relational terms such as first and second and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.

[0028] Although the embodiments of the present application have been shown and described, it is to be understood that for the purpose of the present application, the embodiments change, modify, replace, and vary in many ways without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A production line industrial computer fault early warning device, comprising a cover plate (1) for connecting with the top shell of the industrial computer, characterized in that: The cover plate (1) top end is connected with an extension frame (2), the cover plate (1) top end is connected with a cross frame (3), one side of the cross frame (3) is connected with a temperature sensor (4), a vibration sensor (5) and a humidity sensor (6), the inside top end of the extension frame (2) is connected with a mounting frame (7), the other end of the mounting frame (7) is connected with a circuit board (8), one side of the circuit board (8) is connected with a monitoring unit and an execution unit, one side of the circuit board (8) is connected with an I / O interface plug-in (16) and a power line (17), both sides of the top end of the extension frame (2) are connected with a cooling fan (18), the top end of the extension frame (2) is connected with a prompt light (19), one side of the extension frame (2) is connected with a loudspeaker (20).

2. The production line industrial computer fault early warning device according to claim 1, characterized in that: The cover plate (1) top end is connected with a cooling fin (22).

3. The production line industrial computer fault early warning device of claim 1, wherein: The inside of the extension frame (2) is connected with a guide plate (21), and the both sides of the guide plate (21) are provided with cooling holes (23).

4. The production line industrial computer fault early warning device of claim 1, wherein: The both sides of the cover plate (1) top end corresponding to the cross frame (3) are connected with a protective net (24).

5. The production line industrial computer fault early warning device of claim 1, wherein: The monitoring unit comprises a data acquisition card (11), a network signal monitoring module (12) and a DC-DC power module (10).

6. The production line industrial computer fault early warning device of claim 5, wherein: The data acquisition card (11) is electrically connected with the temperature sensor (4), the vibration sensor (5) and the humidity sensor (6).

7. The production line industrial computer fault early warning device of claim 1, wherein: The execution unit comprises a control chip (9), an execution chip (13), a wireless communication module (14) and a signal output module (15), the control chip (9) and the signal output module (15) are electrically connected with the I / O interface plug-in (16).

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