Automatic discharging structure of winding machine

By designing an automatic unloading structure for the winding machine, and utilizing components such as lifting cylinders and clamping cylinders to achieve automatic unloading, the problems of low efficiency and high equipment cost of manual unloading are solved, realizing efficient and low-cost automatic unloading.

CN223816086UActive Publication Date: 2026-01-20DONGGUAN JINGLEI INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202423028239.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-09
Publication Date
2026-01-20
Estimated Expiration
2034-12-09

AI Technical Summary

Technical Problem

Most existing winding machines rely on manual unloading, which affects unloading efficiency and increases labor costs. Furthermore, equipping the machines with robotic arms would increase equipment costs.

Method used

An automatic unloading structure for a winding machine was designed. The automatic unloading system, consisting of components such as lifting cylinders, pushing cylinders, and clamping cylinders, enables automatic clamping and unloading of products, replacing manual operation.

Benefits of technology

It improved unloading efficiency, reduced equipment costs, and decreased labor costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic discharging structure of a winding machine, which comprises a supporting block, a supporting bottom plate, a lifting guide rod, a lifting air cylinder, a pushing air cylinder, a pushing frame, a clamping air cylinder, a clamping block, a guide sliding block, a pushing guide rail, a lifting sliding block and a lifting sliding rail, and the center of the top of the supporting bottom plate is fixedly connected with the output end of the lifting air cylinder; according to the utility model, the arranged lifting air cylinder can drive the lifting plate to move up and down, the pushing air cylinder on the vertical plate is connected with the pushing frame to form a pushing structure of the pushing frame, the clamping air cylinder and the clamping block on the mounting plate form a clamp structure for discharging, and the position of the clamping air cylinder is adjusted through the matching of the pushing air cylinder and the lifting air cylinder; the multi-station synchronous discharging device is simple in structure and stable in operation, can replace manual work to complete the synchronous discharging process of multiple stations at the same time, reduces the equipment cost compared with an additionally-installed mechanical arm, replaces manual taking and placing, improves the discharging efficiency, and meanwhile reduces the generated labor cost.
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Description

TECHNICAL FIELD

[0001] The utility model relates to automatic winding equipment technical field, especially winding machine automatic unloading structure. BACKGROUND

[0002] The winding machine is a kind of equipment for winding linear material on specific mandrel or framework, is widely used in the production and manufacturing process of motor, transformer, inductor coil and other electrical products, winding machine can accurately wind coil according to motor design requirement in motor production, ensure the performance and quality of motor, and can be used for the stator and rotor coil of various motors;Most of the existing winding machine equipment remains in manual taking and placing unloading condition, and unloading process is limited to manual operation, thereby affecting the taking and placing efficiency of product, and increasing the labor cost in production process;And carrying manipulator in equipment to take and place can increase equipment cost;Therefore, it is necessary to design winding machine automatic unloading structure to replace manual taking and placing while keeping the simple structure of equipment, improve unloading efficiency and reduce labor cost. SUMMARY

[0003] The utility model discloses a winding machine automatic unloading structure, to solve the most of existing winding machine equipment remains in manual taking and placing unloading condition, and unloading process is limited to manual operation, thereby affecting the taking and placing efficiency of product, and increasing the labor cost in production process;And carrying manipulator in equipment to take and place can increase equipment cost problem.

[0004] In order to solve the above technical problem, the utility model provides the following technical scheme: winding machine automatic unloading structure, including support block, support base plate, lifting guide rod, limit block, lifting plate, lifting cylinder, vertical board, push position cylinder, push position frame, mounting plate, clamping cylinder, clamping block, guide sliding block, push position guide rail, lifting sliding block, lifting slide rail, side support, support table, side platform, support rod and conveyer belt, the top center of support base plate is fixedly connected with the output of lifting cylinder, and lifting cylinder is fixedly installed on the top of lifting plate, and the top of vertical board is fixedly connected with the output of push position cylinder on one side of vertical board, and push position cylinder is fixed on the top of push position frame, and the bottom of push position frame is evenly provided with mounting plate, and the bottom of mounting plate is fixedly provided with clamping cylinder on one side, and the output of clamping cylinder is provided with clamping block.

[0005] As a further technical scheme of the utility model, the top of support base plate is provided with lifting guide rod in symmetry, and limit block is slidably connected on lifting guide rod, and limit block is symmetrically installed in the through slot of the top of lifting plate.

[0006] As a further technical scheme of the utility model, the bottom of push position frame is provided with guide sliding block in symmetry on both sides.

[0007] As a further technical scheme of the utility model, the guide sliding block is slidably connected on the push position guide rail, and the push position guide rail is symmetrically installed on the top of the lifting plate.

[0008] As a further technical scheme of the utility model, the support base is sleeved in the groove formed on one side of the support block, and the support block is symmetrically fixed on the lifting sliding block, and the lifting sliding block slides on the lifting sliding rail.

[0009] As a further technical scheme of the utility model, the lifting sliding rail is symmetrically installed on the side support, and the side support is symmetrically arranged on the top of the support table.

[0010] As a further technical scheme of the utility model, one side of the support table is provided with a side platform, and a support rod is rotatably connected in the support table, and a conveying belt is sleeved on the support rod.

[0011] The winding machine automatic unloading structure has the advantages that the lifting plate is limited and supported by the lifting guide rod and the limiting block, the lifting plate can be driven to move up and down by the lifting cylinder, the pushing structure of the push position frame is formed by the push position cylinder on the vertical plate and the push position frame, the guide sliding block and the push position guide rail are limited and positioned during the pushing process, the clamping structure of the unloading is formed by the clamping cylinder and the clamping block on the mounting plate, the position of the clamping cylinder is adjusted by the cooperation of the push position cylinder and the lifting cylinder during the operation process, the clamping block is driven to move close to each other by the clamping cylinder to clamp the product after the product is close, and then the clamping product is automatically unloaded by the cooperation of the push position cylinder and the lifting cylinder, so that the synchronous unloading process of multiple stations can be completed by replacing manual operation, the structure is simple and stable, the equipment cost is reduced compared with the installation of a mechanical hand, manual taking and placing are replaced, the unloading efficiency is improved, and the labor cost is reduced. BRIEF DESCRIPTION OF DRAWINGS

[0012] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or the prior art, the drawings needed to be used in the embodiments or the prior art description will be briefly introduced below, and obviously, the drawings in the following description are some embodiments of the utility model, and other drawings can be obtained by those skilled in the art without creative labor.

[0013] Figure 1 It is the three-dimensional drawing of the overall structure of the utility model;

[0014] Figure 2 It is Figure 1 It is the local enlarged view of the A area in the middle;

[0015] Figure 3 It is Figure 1 It is the local enlarged view of the B area in the middle;

[0016] Figure 4 for Figure 1 A magnified view of a portion of region C.

[0017] In the diagram: 1. Support block; 2. Support base plate; 3. Lifting guide rod; 4. Limit block; 5. Lifting plate; 6. Lifting cylinder; 7. Vertical plate; 8. Pushing cylinder; 9. Pushing frame; 10. Mounting plate; 11. Clamping cylinder; 12. Clamping block; 13. Guide slider; 14. Pushing guide rail; 15. Lifting slider; 16. Lifting slide rail; 17. Side bracket; 18. Support platform; 19. Side platform; 20. Support rod; 21. Conveyor belt. Detailed Implementation

[0018] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0019] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0020] Please see the appendix Figure 1 -Appendix Figure 4This utility model provides an embodiment of an automatic unloading structure for a winding machine, comprising a support block 1, a support base plate 2, a lifting guide rod 3, a limiting block 4, a lifting plate 5, a lifting cylinder 6, a vertical plate 7, a pushing cylinder 8, a pushing frame 9, a mounting plate 10, a clamping cylinder 11, a clamping block 12, a guide slider 13, a pushing guide rail 14, a lifting slider 15, a lifting slide rail 16, a side bracket 17, a support platform 18, a side platform 19, a support rod 20, and a conveyor belt 21. The output end of the lifting cylinder 6 is fixedly connected to the top center of the support base plate 2. The lifting cylinder 6 is fixedly installed on the top of the lifting plate 5. Vertical plates 7 are evenly arranged on the lifting plate 5, and the output end of the pushing cylinder 8 is fixedly connected to the top of one side of each vertical plate 7. The pushing cylinder 8 is fixed to the top of the pushing frame 9. Mounting plates 10 are evenly arranged at the bottom of the pushing frame 9, and a clamping cylinder 11 is fixed to the bottom of one side of each mounting plate 10. The output end is provided with a clamping block 12; the top of the support base plate 2 is symmetrically provided with lifting guide rods 3, and limit blocks 4 are slidably connected to the lifting guide rods 3. The limit blocks 4 are symmetrically installed in the through slots symmetrically opened on the top of the lifting plate 5; the bottom sides of the push frame 9 are symmetrically provided with guide sliders 13; the guide sliders 13 are slidably connected to the push guide rails 14, and the push guide rails 14 are symmetrically installed on the top of the lifting plate 5; the support base plate 2 is sleeved in the groove opened on one side of the support block 1, and the support block 1 is symmetrically fixed on the lifting slider 15, and the lifting slider 15 slides on the lifting slide rail 16; the lifting slide rail 16 is symmetrically installed on the side bracket 17, and the side bracket 17 is symmetrically located on both sides of the top of the support platform 18; a side platform 19 is provided on one side of the support platform 18, and a support rod 20 is rotatably connected in the support platform 18. A conveyor belt 21 is wound around the support rod 20, and the conveyor belt 21 is used to transfer the unloaded product out;

[0021] Specifically, in use, the lifting guide rod 3 and the limiting block 4 provide limiting support for the lifting plate 5. The lifting cylinder 6 can drive the lifting plate 5 to move up and down. The pushing cylinder 8 on the upright plate 7 is connected to the pushing frame 9 to form the pushing structure of the pushing frame 9. The guide slider 13 and the pushing guide rail 14 slide and limit the movement during the pushing process. At the same time, the clamping cylinder 11 and the clamping block 12 on the mounting plate 10 form the unloading clamping structure. During operation, the position of the clamping cylinder 11 is adjusted by the cooperation of the pushing cylinder 8 and the lifting cylinder 6. After approaching the product, the clamping cylinder 11 drives the clamping block 12 to move closer to each other to clamp the product. Then, the clamped product is automatically unloaded in conjunction with the pushing cylinder 8 and the lifting cylinder 6. It can replace manual labor to complete the synchronous unloading process of multiple workstations at the same time. The structure is simple and the operation is stable. Compared with adding a robot, it reduces the equipment cost, replaces manual picking and placing, improves unloading efficiency and reduces the labor cost.

[0022] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0023] The device embodiments described above are merely illustrative. The units described as separate components may or may not be physically separate. The components shown as units may or may not be physical units; that is, they may be located in one place or distributed across multiple network units. Some or all of the modules can be selected to achieve the purpose of this embodiment according to actual needs. Those skilled in the art can understand and implement this without any creative effort.

[0024] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and not to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. An automatic unloading structure for a winding machine, comprising a support block (1), a support base plate (2), a lifting guide rod (3), a limiting block (4), a lifting plate (5), a lifting cylinder (6), a vertical plate (7), a pushing cylinder (8), a pushing frame (9), a mounting plate (10), a clamping cylinder (11), a clamping block (12), a guide slider (13), a pushing guide rail (14), a lifting slider (15), a lifting slide rail (16), a side bracket (17), a support platform (18), a side platform (19), a support rod (20), and a conveyor belt (21), characterized in that: The output end of the lifting cylinder (6) is fixedly connected to the top center of the support base plate (2). The lifting cylinder (6) is fixedly installed on the top of the lifting plate (5). The lifting plate (5) is evenly provided with upright plates (7), and the top of one side of the upright plate (7) is fixedly connected to the output end of the push cylinder (8). The push cylinder (8) is fixed on the top of the push frame (9). The bottom of the push frame (9) is evenly provided with mounting plates (10), and the bottom of one side of the mounting plate (10) is fixed with a clamping cylinder (11). The output end of the clamping cylinder (11) is provided with a clamping block (12).

2. The automatic unloading structure for the winding machine according to claim 1, characterized in that: The top of the support base plate (2) is symmetrically provided with lifting guide rods (3), and a limit block (4) is slidably connected on the lifting guide rod (3). The limit block (4) is symmetrically installed in the through slots symmetrically opened on the top of the lifting plate (5).

3. The automatic unloading structure for the winding machine according to claim 1, characterized in that: Guide sliders (13) are symmetrically arranged on both sides of the bottom of the push frame (9).

4. The automatic unloading structure for the winding machine according to claim 3, characterized in that: The guide slider (13) is slidably connected to the push guide rail (14), which is symmetrically installed on the top of the lifting plate (5).

5. The automatic unloading structure for the winding machine according to claim 1, characterized in that: The support base plate (2) is fitted into a groove on one side of the support block (1), and the support block (1) is symmetrically fixed on the lifting slider (15), and the lifting slider (15) slides on the lifting rail (16).

6. The automatic unloading structure for the winding machine according to claim 5, characterized in that: The lifting slide rail (16) is symmetrically installed on the side bracket (17), which is symmetrically located on both sides of the top of the support platform (18).

7. The automatic unloading structure for a winding machine according to claim 6, characterized in that: A side platform (19) is provided on one side of the support platform (18), and a support rod (20) is rotatably connected in the support platform (18), and a conveyor belt (21) is wound around the support rod (20).