Intelligent monitoring emergency box for dangerous chemicals
The highly integrated intelligent monitoring emergency box, employing multi-stage sedimentation and negative pressure sludge removal technology, solves the problem of handling hazardous chemical leaks in bridge runoff, achieving efficient sedimentation and environmental protection, and providing emergency response capabilities.
Patent Information
- Application Number
- CN202520010319.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-03
- Publication Date
- 2026-01-23
- Estimated Expiration
- 2035-01-03
AI Technical Summary
Existing technologies are insufficient to effectively handle hazardous chemical spills in bridge runoff, and traditional sedimentation tanks and emergency collection tanks are complex in design and costly, failing to meet environmental protection requirements and emergency needs.
A highly integrated intelligent monitoring emergency box was designed, which adopts multi-stage sedimentation and negative pressure sludge discharge technology, combined with automatic control of detectors, to achieve "zero water balance" and "instant discharge and emptying" functions. It has a high degree of integration and is suitable for the treatment of hazardous chemicals and ordinary rainwater.
It achieves efficient collection and sedimentation of bridge surface runoff, protects the water environment, reduces the number of equipment and control costs, meets environmental protection requirements, and provides emergency response time.
Smart Images

Figure CN223818341U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of emergency kit technology, specifically relating to an integrated monitoring emergency kit suitable for handling hazardous chemicals in road (bridge) surface runoff. Background Technology
[0002] Currently, with the advancement of science and technology, the improvement of industrial production capacity, and the inevitable guidance of market demand, the production fields of chemical products, new materials, and synthetic biology are experiencing explosive growth. These products are diverse, mainly including petroleum, pesticides, pharmaceuticals, dyes, coatings, reagents, and many other categories.
[0003] With the increasing demand for chemical products, the number of vehicles transporting hazardous chemicals on highways is also increasing. In the event of a leak, it can cause significant pollution to the local environment and ecosystem. During the construction of highway infrastructure in my country, some highways inevitably cross rivers and lakes, and some of these water bodies have high water quality requirements. To ensure the safety of these water bodies and prevent potential hazardous chemical leaks during transport, environmental protection departments require that bridge runoff from highways crossing sensitive water bodies not be directly discharged into rivers. Bridge runoff collection is a mandatory environmental protection facility required by national environmental laws and regulations. Bridge runoff collection devices have become an important environmental protection project in transportation environmental protection and serve as a crucial basis for the environmental impact assessment approval and environmental protection acceptance of highway projects.
[0004] In recent years, the state has strengthened safety risk management and control in chemical industrial parks and industrial zones. Through a series of safety risk investigations and remediation efforts, it has strived to improve the inherent safety level of these parks, enhance their emergency response capabilities, and prevent major and serious safety accidents involving hazardous chemicals. These parks should construct public emergency wastewater pools to ensure they meet emergency response requirements in the event of a chemical safety accident. There is an urgent need for an integrated intelligent monitoring and emergency response kit for hazardous chemicals that combines emergency response, sedimentation, and emergency drainage to meet the needs of such applications. Utility Model Content
[0005] To address the problems mentioned in the background section, this invention provides an intelligent monitoring and emergency kit for hazardous chemicals. This kit is highly integrated and can be used to treat both hazardous chemical runoff and ordinary rainwater runoff. It also features "zero water balance and instant emptying."
[0006] To achieve the above objectives, this utility model provides the following technical solution: an intelligent monitoring and emergency box for hazardous chemicals, comprising a box body, a water inlet pipe for introducing fluid, and an exhaust port located at the top of the box body. The box body is divided into an emergency chamber and a clean water chamber by a partition. A valve box is located in the emergency chamber. The water inlet pipe is located on one side of the clean water chamber. The clean water chamber is separated by an overflow plate to form a sedimentation tank. A sludge guide plate is located below the overflow plate. The sludge guide plate includes an inclined portion and a vertical portion. The vertical portion, the side wall of the box body, and the bottom wall of the box body form a groove. A negative pressure sludge discharge pipe is located within the groove, with one end of the negative pressure sludge discharge pipe extending out from the partition. The plate enters the valve box and connects to the mud pump fixed inside the valve box. The other end of the negative pressure mud discharge pipe is closed, and the wall of the negative pressure mud discharge pipe is provided with a mud discharge hole. The inclined part of the mud guide plate forms a drainage chamber with the bottom wall of the box. The overflow plate has a second gap with the left side wall of the box, the overflow plate has a first gap with the top wall of the box, and the top of the partition plate has a third gap with the top wall of the box. The sedimentation tank is equipped with a sedimentation unit. It also includes a detector for detecting hazardous chemicals. When the detector detects a hazardous chemical leak, all valves used to control the mud pump and the water pump will automatically close. The entire box is an emergency collection device.
[0007] Preferably, the overflow plate is provided in multiple ways, dividing the water purification chamber into two or more sedimentation tanks, and there is only one second gap.
[0008] Preferably, each sedimentation tank is equipped with a sedimentation unit, and the sedimentation unit includes an anti-disturbance device and a rapid sedimentation device fixedly connected to the overflow plate, with the rapid sedimentation device located above the anti-disturbance device.
[0009] Preferably, the anti-disturbance device consists of multiple mudguards, with a water passage gap between adjacent mudguards.
[0010] Preferably, the rapid settling device includes a plurality of settling plates that are inclined relative to the horizontal plane, and the two adjacent settling plates are arranged in parallel.
[0011] Preferably, the inlet pipe is located at the first sedimentation tank on the right side, and a baffle plate is provided between the partition and the overflow plate near the outlet of the inlet pipe. A downwardly inclined stress-relief plate is fixedly connected to the baffle plate, and a water guide plate is provided at the lower end of the stress-relief plate and fixed to the rear wall of the tank.
[0012] Preferably, a filter box is provided between the water inlet pipe and the housing, and the filter box is detachably located in the filter box.
[0013] Preferably, the water inlet pipe is equipped with a detector for detecting hazardous chemicals.
[0014] Preferably, a drain pipe is provided at the drainage chamber, and one end of the drain pipe extends out of the partition and is connected to a water pump fixedly connected to the valve box.
[0015] Preferably, the density of the sludge discharge holes on the negative pressure sludge discharge pipe decreases sequentially from right to left.
[0016] Preferably, the emergency kit is composed of a main box and multiple auxiliary boxes in any combination, with the main box and auxiliary boxes connected by pipes.
[0017] Compared with the prior art, the beneficial effects of this utility model are:
[0018] First: High degree of integration: The road (bridge) surface runoff inflow and drainage process is rationally planned, and liquid overflow, repeated sedimentation and other technical means are cleverly used. The sedimentation and sludge removal devices are reasonably designed, making the emergency collection box more practical, meeting environmental protection requirements, and convenient for design and construction units to use directly.
[0019] Second, this invention primarily aims to prevent the leakage of hazardous chemicals. Through monitoring and control devices, the entire container serves as a collection tool in the event of a hazardous chemical leak, trading space for time. Under normal circumstances, this invention is equipped with a sedimentation unit, which uses inclined plate sedimentation technology to discharge bridge surface runoff after sedimentation, thus better protecting the surrounding water environment.
[0020] Third: The emergency box operates on the principle of "zero water balance" and the method of "emptying immediately after draining". Compared with the currently popular "sedimentation tank + emergency collection tank" method, this utility model reduces the number of control terminals, makes full use of space and reduces the cost required to switch control equipment. Attached Figure Description
[0021] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:
[0022] Figure 1 This is a schematic diagram of the forward internal structure of this utility model;
[0023] Figure 2 This is a schematic diagram of the rearward internal structure of this utility model;
[0024] Figure 3 This is a schematic diagram showing the connection between the water guide plate and the rear wall of the shell of this utility model;
[0025] Figure 4 This is a schematic diagram of the main guide box and the auxiliary guide box of this utility model;
[0026] In the diagram: 1. Box body; 2. Inlet pipe; 3. Partition; 4. Emergency room; 5. Clean water room; 6. Valve box; 7. Settling tank; 8. Overflow plate; 9. Sludge guide plate; 10. Inclined part; 11. Vertical part; 12. Groove; 13. Negative pressure sludge discharge pipe; 14. Sludge discharge hole; 15. Drainage chamber; 16. Second gap; 17. First gap; 18. Third gap; 19. Anti-disturbance device; 20. Rapid settling device; 21. Water baffle; 22. Stilling plate; 23. Water guide plate; 24. Filter box; 25. Filter housing; 26. Detector; 27. Drain pipe; 28. Sludge pump; 29. Vent; 30. Settling plate. Detailed Implementation
[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example
[0028] Please see Figures 1-3 This utility model provides the following technical solution: an intelligent monitoring emergency box for hazardous chemicals, including a box body 1, a water inlet pipe 2 for introducing fluid, and an exhaust port 29 located at the upper end of the box body 1. The box body 1 is divided into an emergency chamber 4 and a clean water chamber 5 by a partition 3. A valve box 6 is located in the emergency chamber 4. The water inlet pipe 2 is located on one side of the clean water chamber 5. The clean water chamber 5 is divided into a sedimentation tank 7 by an overflow plate 8. A sludge guide plate 9 is located at the lower part of the overflow plate 8. The sludge guide plate 9 includes an inclined portion 10 and a vertical portion 11. The vertical portion 11, the side wall of the box body, and the bottom wall of the box body form a groove 12. A negative pressure sludge discharge pipe 13 is located in the groove 12. One end of the negative pressure sludge discharge pipe 13 extends out of the partition 3 and enters the valve box. The door box 6 is connected to the mud pump 28 fixed inside the valve box 6. The other end of the negative pressure mud discharge pipe 13 is sealed by the box wall, and the wall of the negative pressure mud discharge pipe 13 is provided with a mud discharge hole 14. The inclined part 10 of the mud guide plate 9 forms a drainage chamber 15 with the bottom wall of the box. The overflow plate 8 has a second gap 16 with the left side wall of the box 1, the overflow plate 8 has a first gap 17 with the top wall of the box 1, and the top of the partition plate 3 has a third gap 18 with the top wall of the box 1. The sedimentation tank 7 is provided with a sedimentation unit and also includes a detector 26 for detecting hazardous chemicals. When the detector 26 detects a hazardous chemical leak, all valves used to control the mud pump and the water pump are automatically closed. The entire box is an emergency collection device. Preferably, the emergency box is composed of one main box and multiple auxiliary boxes in any combination, and the main box and auxiliary boxes are connected by pipes.
[0029] Initially, the mud pump 28 and drainage chamber 15 are closed. Bridge surface runoff enters the tank 1 through the inlet pipe 2, first flowing into the settling tank 7. After settling in the settling tank 7, the runoff, having settled in a sedimentation unit, overflows through the overflow plate 8 (leaving a first gap 17 between the overflow plate 8 and the top wall of the tank 1) into the drainage chamber 15. The drainage chamber 15 then discharges the treated water. Through inclined plate sedimentation technology, the bridge surface runoff is discharged after sedimentation, thus better protecting the surrounding water environment. The mud pump 28 is then activated to extract the settled mud. It should be noted that the pump's operation is controlled by an external control box. Based on the tank volume and the actual storage capacity of the project, the system automatically activates the mud pump 28 during rainfall or after a period of rainfall, such as approximately 30 minutes or 1 hour. Alternatively, a sensor for detecting sludge position can be used to control the pump's operation. If a sensor is used, it is located in the last settling tank, the one furthest from the inlet. It is evident that, for drainage, it is possible to collect, settle, treat, and discharge simultaneously, adopting the principles of "zero water balance" and "discharge and empty immediately" to achieve normal road and bridge surface runoff discharge.
[0030] When handling hazardous chemicals, the mud pump 28 and drainage chamber 15 are shut off. Settling occurs through the aforementioned process, with the settling tank 7 acting as a water storage tank. Before rescue units arrive, excess hazardous chemicals pass through the settling tank 7 and the second gap 16 at the top of the overflow plate 8, eventually entering the drainage chamber 15, which also functions as a water storage tank. Furthermore, if rescue units still haven't arrived, the liquid level in the settling tank 7 will continue to rise. Once it reaches the top of the baffle 3, it enters the emergency chamber 4 through the third gap 18 between the top of the baffle 3 and the top wall of the tank 1. Therefore, the settling tank 7, drainage chamber 15, emergency chamber 4, overflow plate 8, and baffle 3, through their coordinated functions, enable this invention to prevent hazardous chemical leaks. Through monitoring and control devices, in the event of a hazardous chemical leak, the entire tank 1 serves as a collection tool, trading space for time.
[0031] Preferably, the sedimentation unit includes an anti-disturbance device 19 and a rapid settling device 20 fixedly connected to the overflow plate 8. The rapid settling device 20 is located above the anti-disturbance device 19. Specifically, the anti-disturbance device 19 consists of multiple mudguards with a water passage gap between adjacent mudguards. The rapid settling device 20 includes multiple settling plates 30 inclined relative to the horizontal plane, with two adjacent settling plates 30 arranged parallel to each other. To reduce the disturbance of the water flow to the sediment already settled at the bottom of the tank, this invention uses multiple elongated mudguards. The cross-section of a single mudguard is similar to a polygonal "Λ" shape, forming a "large inlet and small outlet" shape when viewed from above. This arrangement facilitates rapid sediment settling, reduces the disturbance of the water flow to the bottom silt, and even if large particles of sediment are agitated after settling, they will be blocked by the mudguards, thus not significantly affecting the settling effect. Furthermore, the inlet pipe 2 is located at the first settling tank 7 on the right side. A baffle plate 21 is installed between the partition plate 3 and the overflow plate 8 near the outlet of the inlet pipe 2. A downwardly inclined stress-relief plate 22 is fixedly connected to the baffle plate 21. A guide plate 23 is fixed to the rear wall of the tank body 1 at the lower end of the stress-relief plate 22. This arrangement, through the stress-relief effect of the stress-relief plate 22 and the guide plate 23, greatly alters the flow direction of the liquid and prevents the liquid from the outlet of the inlet pipe 2 from directly entering the bottom of the settling tank 7, thus avoiding affecting the settling effect.
[0032] Based on the above solution, in order to purify the bridge surface runoff and reduce environmentally unfriendly substances such as tire abrasion particles, and obtain more vegetation-friendly drainage, the inventors have installed multiple overflow plates 8. Specifically, multiple overflow plates 8 are provided, dividing the clean water chamber 5 into two or more sedimentation tanks 7, and there is only one second gap 16. Through this arrangement, the bridge surface runoff can pass through multiple sedimentation stages from right to left into the drainage chamber 15, resulting in more environmentally friendly drainage.
[0033] Preferably, a filter box 24 is provided between the water inlet pipe 2 and the housing 1, and the filter box 24 is detachably located in the filter box 25; a detector 26 for detecting hazardous chemicals is provided at the water inlet pipe 2; a drain pipe 27 is provided at the drainage chamber 15, and one end of the drain pipe 27 extends out of the partition 3 and is connected to the water pump fixedly connected to the valve box 6. This is prior art and will not be described in detail here. It should be noted that the detector 26 can be located on the housing 1 or on other pipe walls.
[0034] Preferably, the density of the sludge discharge holes 14 on the negative pressure sludge discharge pipe 13 decreases sequentially from right to left. This invention employs three or more stages of sedimentation technology. The structural design of this invention is as follows:
[0035] The amount and size of sediment deposited in the three settling tanks 7 are inconsistent. The first-stage settling tank 7 has large sediment particles and a large amount of sediment, which gradually decreases in the second and third stages. Therefore, the overflow plate 8 of this invention is provided in multiple locations, dividing the water purification chamber 5 into two or more settling tanks 7. Only one of the second gaps 16 is designed with a negative pressure sludge discharge pipe 13. The first settling tank 7 is located at the front end of the sludge discharge port, and the number of sludge discharge holes in the area of the first settling tank 7 is designed to be larger, with the density decreasing from right to left. This design facilitates the limited discharge of the larger amount of sediment and large pieces of sediment in the first settling tank 7.
[0036] In conclusion, it should be noted that the above descriptions are merely preferred embodiments of this utility model and are not intended to limit the scope of this utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A smart monitoring and emergency box for hazardous chemicals, comprising a box body (1), a water inlet pipe (2) for introducing fluid, and an exhaust port (29) located at the upper end of the box body (1), characterized in that: The box (1) is provided with a partition (3) to divide the box (1) into an emergency room (4) and a water purification room (5). The emergency room (4) is provided with a valve box (6). The water inlet pipe (2) is located on one side of the water purification room (5). The water purification room (5) is divided into a sedimentation tank (7) by an overflow plate (8). The overflow plate (8) is provided with a mud guide plate (9) at the bottom. The mud guide plate (9) includes an inclined part (10) and a vertical part (11). The vertical part (11), the side wall of the box and the bottom wall of the box form a groove (12). A negative pressure mud discharge pipe (13) is provided in the groove (12). One end of the negative pressure mud discharge pipe (13) extends out of the partition (3) and enters the valve box (6) to connect with the mud pump (28) fixed in the valve box (6). The other end of the negative pressure sludge discharge pipe (13) is closed, and a sludge discharge hole (14) is provided on the wall of the negative pressure sludge discharge pipe (13); the inclined part (10) of the guide plate (9) forms a drainage chamber (15) with the bottom wall of the box; the overflow plate (8) is provided with a second gap (16) with the left side wall of the box (1); the overflow plate (8) is provided with a first gap (17) with the top wall of the box (1); the top of the partition plate (3) is provided with a third gap (18) with the top wall of the box (1); a sedimentation unit is provided in the sedimentation tank (7); it also includes a detector (26) for detecting hazardous chemicals. When the detector (26) detects a hazardous chemical leakage accident, all valves used to control the mud pump and the water pump are automatically closed, and the entire box is an emergency collection device.
2. The intelligent monitoring and emergency kit for hazardous chemicals according to claim 1, characterized in that: The overflow plate (8) may be provided with one or more, and the water purification chamber (5) is divided into one or more sedimentation tanks (7).
3. The intelligent monitoring and emergency kit for hazardous chemicals according to claim 2, characterized in that: Each sedimentation tank (7) is equipped with a sedimentation unit, which includes an anti-disturbance device (19) and a rapid sedimentation device (20) fixedly connected to the overflow plate (8). The rapid sedimentation device (20) is located above the anti-disturbance device (19).
4. The intelligent monitoring and emergency kit for hazardous chemicals according to claim 3, characterized in that: The anti-disturbance device (19) consists of multiple mudguards, with gaps for water and mud passage between adjacent mudguards.
5. The intelligent monitoring and emergency kit for hazardous chemicals according to claim 3, characterized in that: The rapid settling device (20) includes multiple settling plates (30) that are inclined relative to the horizontal plane, and two adjacent settling plates (30) are arranged in parallel.
6. The intelligent monitoring and emergency kit for hazardous chemicals according to claim 2, characterized in that: The inlet pipe (2) is located at the first sedimentation tank (7) on the right side. A baffle plate (21) is provided between the partition plate (3) and the overflow plate (8) near the outlet of the inlet pipe (2). A downwardly inclined energy dissipation plate (22) is fixedly connected to the baffle plate (21). A water guide plate (23) is provided on the rear wall of the tank (1) at the lower end of the energy dissipation plate (22).
7. The intelligent monitoring and emergency kit for hazardous chemicals according to claim 1, characterized in that: A filter box (24) is provided between the water inlet pipe (2) and the box body (1), and the filter box (24) is detachably located in the filter box (25).
8. The intelligent monitoring and emergency kit for hazardous chemicals according to claim 1, characterized in that: A drain pipe (27) is provided at the drainage chamber (15), and one end of the drain pipe (27) extends out of the partition (3) and is connected to the water pump fixedly connected to the valve box (6).
9. A hazardous chemical intelligent monitoring and emergency kit according to any one of claims 2-7, characterized in that: The density of the sludge discharge holes (14) on the negative pressure sludge discharge pipe (13) decreases sequentially from right to left.
10. A hazardous chemical intelligent monitoring and emergency kit according to any one of claims 2-7, characterized in that: The emergency kit consists of a main box and multiple auxiliary boxes that can be combined in any way. The main box and the auxiliary boxes are connected by pipes.