CNC integrated processing production line

Abstract

The CNC integrated processing production line comprises a CNC processing line, a cleaning and drying line and a full-inspection packaging line which are arranged in sequence, the CNC processing line comprises a first conveying line and a plurality of processing stations arranged in the conveying direction of the first conveying line, and products are conveyed to the processing stations through the first conveying line for CNC processing; the cleaning and drying line is in butt joint with the tail end of the CNC machining line and is used for cleaning and drying products subjected to CNC machining; the full-inspection packaging line is in butt joint with the tail end of the cleaning and drying line and used for conducting full inspection and packaging on the cleaned and dried products. According to the integrated production line, the turnover frequency of products is reduced, the risk of unqualified cleanliness is effectively reduced, the cleanliness of the products is guaranteed, the logistics time is shortened, the production takt is shortened, and the production efficiency is improved; meanwhile, the number of personnel is reduced, manpower is greatly saved, and production cost is reduced.

Description

Technical Field

[0001] This utility model relates to the field of CNC machining technology, and in particular to a CNC integrated machining production line that reduces turnover, lowers the risk of product cleanliness non-compliance, and saves manpower. Background Technology

[0002] For products with cleanliness requirements, customers typically define these requirements as special dimensional characteristics. During the production process, customers will inevitably conduct cleanliness tests on incoming materials to determine if they meet the drawing requirements. If the cleanliness does not meet the requirements, the incoming materials will not only be returned but will also lead to customer complaints.

[0003] Existing CNC (Computer Numerical Control) machining production lines for processing incoming products consist of three main processes: CNC machining, cleaning, and packaging. These are handled by three different departments, typically in three separate machining workshops. The cleaning process includes three steps, after which the product is transferred to packaging. A typical production line works as follows: CNC machining is completed in the CNC workshop; after completion, the product is transferred to the painting workshop for its first cleaning; after the first cleaning, it is transferred to the packaging workshop for its second cleaning (nine-tank cleaning); then to the next workstation for its third cleaning (four-tank cleaning); and finally, it is transferred to the packaging workstation for full inspection and packaging.

[0004] Existing production lines require the products to be transferred across multiple processing workshops, and some even require processing on different floors. Therefore, the transfer processes and routes are lengthy, and products are often not protected during the transfer process. This results in at least two problems:

[0005] 1. The turnover process of CNC machining, cleaning, and packaging is relatively long. Due to the influence of the turnover path and turnover packaging materials, the cleanliness of the product cannot be guaranteed to meet the standards, which brings potential quality risks.

[0006] Second, cleanliness is a special characteristic dimension of the customer. If the cleanliness does not meet the requirements during the incoming material inspection, the customer may file a complaint, which will cause the manufacturer to face customer complaints.

[0007] Therefore, it is necessary to provide a CNC integrated machining production line that reduces turnover, lowers the risk of product cleanliness non-compliance, and saves manpower to solve the above problems. Utility Model Content

[0008] The purpose of this utility model is to provide a CNC integrated machining production line that reduces turnover, lowers the risk of product cleanliness non-compliance, and saves manpower.

[0009] To achieve the above objectives, the technical solution of this utility model is as follows: A CNC integrated machining production line is provided, comprising a CNC machining line, a cleaning and drying line, and a full inspection and packaging line arranged sequentially; wherein, the CNC machining line includes a first conveyor line and multiple processing stations arranged along the conveying direction of the first conveyor line, through which products are conveyed to each of the processing stations for CNC machining; the cleaning and drying line is connected to the end of the CNC machining line and is used to clean and dry the CNC-machined products; the full inspection and packaging line is connected to the end of the cleaning and drying line and is used to perform full inspection and packaging on the cleaned and dried products.

[0010] Preferably, the CNC integrated machining production line further includes a conveyor belt connected between the end of the CNC machining line and the beginning of the cleaning and drying line, for conveying the CNC-machined products to the cleaning and drying line.

[0011] Preferably, the CNC machining line and the cleaning and drying line are arranged in parallel, and the conveyor belt is located at one end of the CNC machining line and the cleaning and drying line and is arranged perpendicular to both.

[0012] Preferably, the CNC machining line and the cleaning and drying line are arranged perpendicularly to each other, the conveyor belt is connected between the end of the CNC machining line and the beginning of the cleaning and drying line, and the conveyor belt is arranged at an angle to both the CNC machining line and the cleaning and drying line.

[0013] Preferably, the first inspection workbench is provided at the first end of the conveyor belt. The first inspection workbench is used to perform appearance inspection on the CNC machined products. Products that pass the appearance inspection are conveyed to the cleaning and drying line via the conveyor belt.

[0014] Preferably, the plurality of processing stations are respectively located on both sides of the first conveyor line, and the processing stations on both sides of the first conveyor line are arranged in a one-to-one correspondence.

[0015] Preferably, the full inspection packaging line includes a second conveyor line, a plurality of second inspection workbenches, and at least one packaging station. Each of the second inspection workbenches is arranged at intervals along the conveying direction of the second conveyor line for inspecting the cleaned and dried products. The packaging station is located at the end of the second conveyor line for packaging the inspected products.

[0016] Preferably, the second conveyor line is arranged in the same direction as the cleaning and drying line or perpendicular to the cleaning and drying line, and each of the second inspection workbenches is located on at least one side of the second conveyor line.

[0017] Preferably, the CNC integrated machining production line further includes a loading platform, which is located at the beginning of the CNC machining line and connected to the first conveyor line. The loading platform is used to transfer the product to be processed to the first conveyor line.

[0018] Preferably, the CNC integrated machining production line further includes a loading robot, which is located between the loading platform and the end of the first conveyor line. The loading robot transfers the product to be processed on the loading platform to the first conveyor line.

[0019] Compared with existing technologies, this utility model's integrated CNC machining production line combines a CNC machining line, a cleaning and drying line, and a full inspection and packaging line. The cleaning and drying line is connected to the end of the CNC machining line, and the full inspection and packaging line is connected to the end of the cleaning and drying line. Furthermore, the CNC machining line includes a first conveyor line and multiple processing stations arranged along the conveying direction of the first conveyor line. Products are transported to each processing station for CNC machining via the first conveyor line. Firstly, it reduces the number of turnovers, at least three fewer than existing technologies, effectively reducing the risk of non-compliance with cleanliness standards and ensuring product cleanliness. Secondly, it integrates the three cleaning steps of existing technologies into a single cleaning step, performed within a single processing workshop, thereby shortening logistics time, reducing production cycle time, and improving production efficiency. Thirdly, by reducing the number of turnovers and the turnover distance, it can reduce the number of personnel, saving significant manpower and lowering production costs. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the CNC integrated machining production line of this utility model.

[0021] Figure 2 yes Figure 1 A schematic diagram of the working status.

[0022] Figure 3 This is a schematic diagram of the entire processing flow of the CNC integrated machining production line using this utility model.

[0023] Figure 4 This is a schematic diagram of the entire CNC machining process in existing technologies. Detailed Implementation

[0024] Embodiments of the present invention will now be described with reference to the accompanying drawings, in which similar element reference numerals represent similar elements. It should be noted that the directional descriptions involved in the present invention, such as up, down, left, right, front, and back, indicating directions or positional relationships, are based on the directions or positional relationships shown in the drawings and are only for the convenience of describing the technical solutions of this application or / and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application. The terms "first," "second," etc., described are only used to distinguish technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the number of indicated technical features, or implicitly indicating the sequential relationship of the indicated technical features.

[0025] Combination Figures 1-3 As shown, the CNC (Computer Numerical Control) integrated machining production line 100 provided by this utility model is particularly suitable for processing products with high cleanliness requirements in die casting. Of course, it is not limited to this and can also be used for processing other products with cleanliness requirements or general products.

[0026] The following is combined Figures 1-2 As shown, in this utility model, the CNC integrated processing production line 100 includes a CNC machining line 130, a cleaning and drying line 150, and a full inspection and packaging line 160 arranged sequentially. The CNC machining line 130 is used for CNC machining of the product; the cleaning and drying line 150 is connected to the end of the CNC machining line 130 and is used for cleaning and drying the CNC-machined product; the full inspection and packaging line 160 is connected to the end of the cleaning and drying line 150 and is used for full inspection and packaging of the cleaned and dried product. In this utility model, the CNC machining process, the cleaning process, and the packaging process are integrated into one processing workshop. For example, the three processes can be integrated into a CNC machining workshop, or they can be integrated into other workshops. This reduces the number of product turnovers and personnel required during product processing, not only reducing the risk of non-compliance with cleanliness standards to ensure product cleanliness, but also reducing manpower and saving production costs.

[0027] See below. Figure 1 As shown, in this utility model, the CNC integrated processing production line 100 also includes a conveyor belt 140, which is connected between the end of the CNC processing line 130 and the beginning of the cleaning and drying line 150, and is used to transport the CNC processed products to the cleaning and drying line 150.

[0028] like Figure 1As shown, in one embodiment, the CNC machining line 130 and the cleaning and drying line 150 are arranged in parallel, that is, their conveying directions are parallel. The conveyor belt 140 is located at one end of the CNC machining line 130 and the cleaning and drying line 150, specifically at the end of the CNC machining line 130. Furthermore, the conveyor belt 140 is arranged perpendicular to the CNC machining line 130 and the cleaning and drying line 150. This arrangement makes the structure of the integrated CNC machining production line 100 compact, saves the space occupied by the integrated CNC machining production line 100, and facilitates the layout of the entire integrated CNC machining production line 100 within a single machining workshop.

[0029] Understandably, the layout of the conveyor belt 140 is not limited to the embodiments described above. In another embodiment, the CNC machining line 130 and the cleaning and drying line 150 are arranged perpendicularly, that is, their conveying directions are perpendicular. The conveyor belt 140 connects the end of the CNC machining line 130 and the beginning of the cleaning and drying line 150, and the conveyor belt 140 is arranged at an angle to both the CNC machining line 130 and the cleaning and drying line 150. This arrangement also makes the structure of the integrated CNC machining production line 100 compact, saving the space occupied by the integrated CNC machining production line 100.

[0030] Of course, depending on the specific space and shape of the processing workshop, the CNC integrated processing production line 100 can also adopt other layout methods. For example, the CNC machining line 130 and the washing and drying line 150 can be arranged along the same straight line, and a conveyor belt 140 can be set between them to connect them. This makes the layout of the CNC integrated processing production line 100 more flexible and convenient.

[0031] Continue reading Figure 1 As shown in the present invention, the CNC integrated machining production line 100 further includes a loading platform 110, which is located at the beginning of the CNC machining line 130 and is used to transfer the product to be processed to the CNC machining line 130.

[0032] Furthermore, the CNC integrated machining production line 100 also includes a loading robot 120, which is located between the loading table 110 and the beginning of the CNC machining line 130. The loading robot 120 transfers the products to be processed on the loading table 110 to the CNC machining line 130, thereby improving the loading efficiency and thus improving the overall production efficiency of the CNC integrated machining production line 100.

[0033] See again Figure 1As shown, in one embodiment of this utility model, the CNC machining line 130 includes a first conveyor line 131 and a plurality of machining stations 132 arranged along the conveying direction of the first conveyor line 131. Specifically, the plurality of machining stations 132 are respectively arranged on both sides of the first conveyor line 131, and the machining stations 132 on both sides of the first conveyor line 131 are arranged in a one-to-one correspondence. In addition, the first end of the first conveyor line 131 is provided with the loading robot 120, and the loading platform 110 is arranged on the side or end of the first conveyor line 131. The loading robot 120 transfers the products to be processed on the loading platform 110 to the first conveyor line 131, and then the first conveyor line 131 conveys the products to be processed one by one to each machining station 132 for CNC machining. After the CNC machining is completed, the products are conveyed to the washing and drying line 150 by the conveyor belt 140.

[0034] In one specific embodiment, the loading platform 110 is located on the side of the first conveyor line 131, thereby saving installation space. Furthermore, four pairs of processing stations 132 are provided along the conveying direction of the first conveyor line 131, that is, each pair of processing stations 132 is respectively located on both sides of the first conveyor line 131 and corresponds to each other. Of course, the number and arrangement of the processing stations 132 are not limited to this embodiment and can be flexibly configured according to the specific processing requirements of the product.

[0035] In this invention, the first conveyor line 131 can be a conveyor belt, conveyor chain, conveyor track, etc., and is not specifically limited here. The CNC machining method is a conventional method in the art and will not be described in detail.

[0036] Continue reading Figure 1 As shown, in one embodiment of this utility model, the conveyor belt 140 is specifically arranged perpendicularly to the first conveyor line 131 and the washing and drying line 150, and the first end of the conveyor belt 140 is connected to the end of the first conveyor line 131. Furthermore, the first end of the conveyor belt 140 is provided with a first inspection workbench 141, which is used to perform appearance inspection on the CNC-machined products. The appearance inspection can be automatic or manual. Products that pass the appearance inspection are conveyed to the washing and drying line 150 via the conveyor belt 140.

[0037] Continue reading Figure 1As shown, in one embodiment, the full-inspection packaging line 160 includes a second conveyor line 161, a plurality of second inspection workbenches 162, and at least one packaging station 163. The second conveyor line 161 is arranged in the same direction as the washing and drying line 150, or perpendicular to or at an angle to the washing and drying line 150, depending on the installation space in the processing workshop. The second inspection workbenches 162 are spaced apart along the conveying direction of the second conveyor line 161, and are located on at least one side of the second conveyor line 161. Each second inspection workbench 162 is used to inspect the washed and dried products. The inspection method of the second inspection workbenches 162 can be automatic or manual. The packaging station 163 is located at the end of the second conveyor line 161. The packaging station 163 can be arranged along the conveying direction of the second conveyor line 161 or on the side of the second conveyor line 161. The packaging station 163 is used to package the inspected products.

[0038] The following is combined Figures 1-2 As shown, when the CNC integrated machining production line 100 of this utility model is working, one worker is responsible for loading the products to be processed onto the loading platform 110. Then, the loading robot 120 transfers the products to be processed from the loading platform 110 to the first conveyor line 131, and the first conveyor line 131 transports the products to be processed one by one to each processing station 132 for CNC machining.

[0039] After CNC machining, the product is placed on conveyor belt 140. At the first inspection workbench 141 at the beginning of conveyor belt 140, a worker performs an appearance inspection on the CNC-machined product. Alternatively, an automatic inspection device can be installed on the first inspection workbench 141 to automatically inspect the product's appearance. Products that pass the appearance inspection are placed back on conveyor belt 140 and transported to the washing and drying line 150. At the end of conveyor belt 140, a worker is responsible for loading the products into frames, i.e., loading the washing and drying line 150, and sending the products into the washing process.

[0040] The washing and drying line 150 washes and dries the products. Figure 3-4 As shown, in this invention, the three cleaning processes in the prior art are integrated into a single cleaning process, all performed in a CNC workshop. Therefore, the number of cleaning operations is reduced compared to the prior art; moreover, it eliminates the need for multiple workshops, thereby reducing the number of turnovers by at least three. Figure 4 The CNC machining shown in the diagram, from cleaning 1 to cleaning 2, from cleaning 2 to cleaning 3, and packaging, shortens logistics time, thereby shortening the production cycle and reducing the risk of products failing to meet cleanliness standards.

[0041] After cleaning, the products are unloaded from the cleaning and drying line 150 to the full inspection and packaging line 160, specifically the second conveyor line 161. During transport on the second conveyor line 161, workers at each of the second inspection workstations 162 inspect the cleaned and dried products. Alternatively, automatic inspection devices can be installed on the second inspection workstations 162 to automatically inspect the products. After inspection, the products are transported to the packaging station 163 for packaging.

[0042] After the CNC integrated machining production line 100 of this utility model is put into actual production, the number of staff in the entire CNC integrated machining production line 100 is reduced from nineteen people in the prior art to ten people, which is a reduction of nine people and saves a lot of manpower.

[0043] In summary, the CNC integrated machining production line 100 of this utility model integrates a CNC machining line 130, a cleaning and drying line 150, and a full inspection and packaging line 160 into one processing workshop. The cleaning and drying line 150 is connected to the end of the CNC machining line 130, and the full inspection and packaging line 160 is connected to the end of the cleaning and drying line 150. The CNC machining line 130 includes a first conveyor line 131 and multiple processing stations 132 arranged along the conveying direction of the first conveyor line 131. Products are conveyed to each processing station 132 for CNC machining via the first conveyor line 131. First, it reduces the number of turnovers, at least three fewer than in the prior art, effectively reducing the risk of non-compliance with cleanliness standards and ensuring product cleanliness. Second, it integrates the three cleaning steps in the prior art into one cleaning step, and performs this cleaning within a single processing workshop, thereby shortening logistics time, reducing production cycle time, and improving production efficiency. Furthermore, by reducing the number of turnovers and the turnover distance, it can reduce the number of personnel, save significant manpower, and lower production costs.

[0044] The die casting, gate flushing, fine blanking, deburring, shot blasting, and other processes involved in the die casting process of this utility model are all conventional methods well known to those skilled in the art, and will not be described in detail here.

[0045] The above-disclosed embodiments are merely preferred embodiments of the present utility model and should not be construed as limiting the scope of the present utility model. Therefore, any equivalent variations made in accordance with the scope of the present utility model application shall still fall within the scope of the present utility model.

Claims

1. A CNC integrated machining production line, characterized in that, include: A CNC machining line includes a first conveyor line and multiple machining stations arranged along the conveying direction of the first conveyor line. The first conveyor line is used to transport products to each of the machining stations for CNC machining. A cleaning and drying line is connected to the end of the CNC machining line and is used to clean and dry the products after CNC machining. A full inspection and packaging line is connected to the end of the washing and drying line and is used to perform full inspection and packaging on the washed and dried products. The CNC machining line and the cleaning and drying line are arranged in parallel or perpendicular to each other. A conveyor belt is connected between the end of the CNC machining line and the beginning of the cleaning and drying line to transport the CNC-machined products to the cleaning and drying line.

2. The CNC integrated machining production line as described in claim 1, characterized in that, The conveyor belt is arranged perpendicular to the CNC machining line and the cleaning and drying line.

3. The CNC integrated machining production line as described in claim 1, characterized in that, The conveyor belt is set at an angle to both the CNC machining line and the cleaning and drying line.

4. The CNC integrated machining production line as described in any one of claims 1-3, characterized in that, The first inspection workbench is provided at the beginning of the conveyor belt. The first inspection workbench is used to perform appearance inspection on the CNC machined products. Products that pass the appearance inspection are transported to the cleaning and drying line via the conveyor belt.

5. The CNC integrated machining production line as described in any one of claims 1-3, characterized in that, Multiple processing stations are respectively located on both sides of the first conveyor line, and the processing stations on both sides of the first conveyor line are arranged in a one-to-one correspondence.

6. The CNC integrated machining production line as described in any one of claims 1-3, characterized in that, The full inspection packaging line includes a second conveyor line, multiple second inspection workbenches, and at least one packaging station. Each of the second inspection workbenches is spaced apart along the conveying direction of the second conveyor line and is used to inspect the cleaned and dried products. The packaging station is located at the end of the second conveyor line and is used to package the inspected products.

7. The CNC integrated machining production line as described in claim 6, characterized in that, The second conveyor line is arranged in the same direction as the cleaning and drying line or perpendicular to the cleaning and drying line, and each of the second inspection workbenches is located on at least one side of the second conveyor line.

8. The CNC integrated machining production line as described in any one of claims 1-3, characterized in that, It also includes a loading platform, which is located at the beginning of the CNC machining line and connected to the first conveyor line. The loading platform is used to transfer the product to be processed to the first conveyor line.

9. The CNC integrated machining production line as described in claim 8, characterized in that, It also includes a loading robot, which is located between the loading platform and the end of the first conveyor line. The loading robot transfers the products to be processed on the loading platform to the first conveyor line.

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