Welding and positioning device for tripod of occlusion component of edge roller

By designing a welding positioning device for the tripod of the edge-pulling machine's biting component, the welding process is made faster and more uniform by using components such as fixed brackets and clamping mechanisms. This solves the problem of non-standard welding processes in existing technologies and improves production efficiency and product quality.

CN223819951UActive Publication Date: 2026-01-23BENGBU TRIUMPH ENG TECH CO LTD
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Patent Information

Application Number
CN202520052113.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-09
Publication Date
2026-01-23
Estimated Expiration
2035-01-09

AI Technical Summary

Technical Problem

In the existing technology, the welding process of the tripod welded parts of the walking and biting components of small-batch edge-pulling machines lacks uniformity and stability, and the welding process is not standardized, making it difficult to control product quality.

Method used

A welding positioning device including a first welding fixture and a second welding fixture was designed. By setting components such as a fixed bracket, a clamping mechanism and a universal ball, the device can achieve precise positioning and rapid assembly welding of the tripod weldment of the edge-pulling machine biting component.

Benefits of technology

This technology enables faster and more standardized welding of the tripod of the edge-pulling machine's interlocking components, optimizes the process flow, saves time and labor costs, and improves production efficiency and product stability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an edge roller occlusion part tripod welding positioning device which comprises a first welding tool and a second welding tool, the first welding tool and the second welding tool are arranged according to the inner space of an edge roller occlusion part tripod and the size of a weldment, the second welding tool is placed in the first welding tool, and the first welding tool is arranged in the first welding tool. And a weldment to be welded on the tripod of the occlusion component of the edge roller can be supported. When the welding positioning device is used for completing assembling and welding, the procedure manufacturing process is optimized, the scribing procedure and the correcting procedure in the prior art are omitted, the manufacturing time and the labor cost are saved, and the production efficiency is multiplied by adopting concentrated assembly spot welding during batch welding of a tripod serving as an occlusion component of the edge roller; according to the welding positioning device, standard welding means and method are adopted, and uniformity and stability of product characteristics are achieved.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of welding of walking clamping components of a drawing edge machine, in particular to a welding positioning device for a walking clamping component tripod of a drawing edge machine. BACKGROUND

[0002] Generally, the walking clamping component tripod welding piece of a small batch drawing edge machine is formed by combined welding, and a bench worker draws lines on the pieces to be welded, and then the pieces are combined and welded after the reference lines and position tolerances between the pieces are manually corrected. Figure 1 As shown in the drawing, the shape and position tolerances of the welding are affected by the line drawing, correction accuracy, locking method and other factors, so that each finished welding piece has independent size characteristics and lacks uniformity. CONTENT OF THE UTILITY MODEL

[0003] The technical problem to be solved by the present application is to provide a welding positioning device that can achieve uniformity of the product.

[0004] The technical problem is solved by the following technical means:

[0005] The welding positioning device for the walking clamping component tripod of the drawing edge machine comprises a first welding tool and a second welding tool, the first welding tool and the second welding tool are arranged according to the space layout and size of the welding piece of the walking clamping component tripod of the drawing edge machine, the second welding tool is placed inside the first welding tool and can support and position the welding piece to be welded by the walking clamping component tripod of the drawing edge machine.

[0006] The first welding tool and the second welding tool are simple in structure, can realize quick welding of the walking clamping component tripod of the drawing edge machine, and can be independently completed by the implementer; the welding positioning device is used to complete the combined welding, the line drawing process and the correction process of the original technology are omitted, the manufacturing time and labor cost are saved, the production efficiency is multiplied when the walking clamping component tripod is welded in batches by using concentrated combined piece spot welding, and the welding positioning device is used to realize the uniformity and stability of the product characteristics by using standard welding means and methods.

[0007] Preferably, the first welding tool comprises a base, the base is provided with a fixed support and a positioning block, the fixed support is distributed in a U shape on the base, and the fixed support is provided with a pressing mechanism.

[0008] Beneficial effect: the utility model discloses a fixed support is established on the base to form three -dimensional welding positioning surface, and the fixed support sets up the pressure mechanism for positioning and locking the welding of the three -legged frame of the edge pulling machine occlusion component.

[0009] Preferably, the pressure mechanism comprises a screw assembly and a spring assembly, and the screw assembly and the spring assembly are fixed on different fixed supports.

[0010] Preferably, the screw assembly comprises a pressure plate, the pressure plate is connected with a bolt through a split pin, and the end of the bolt is provided with a cylindrical pin.

[0011] Beneficial effect: the pressure plate and the bolt of the utility model are connected through a split pin, and such connection can completely eliminate the phenomenon that the acting force is not perpendicular to the pressure surface of the pressure plate, and also increase the contact area of the pressure plate.

[0012] Preferably, the spring assembly comprises a pressure plate, the pressure plate is connected with a nut, and the nut is sleeved with a spring.

[0013] Preferably, the second welding tool comprises a bottom plate, the bottom plate is provided with a plurality of support columns, the support columns are divided into rectangular tube support columns and cylinders, the rectangular tube support columns are provided with threaded rod universal ball, and the cylinders are provided with pressure assemblies.

[0014] Beneficial effect: the utility model is provided with threaded rod universal ball on the rectangular tube support column in the form of threaded cooperation, can realize height free adjustment and fixing, and the cylinders are provided with pressure assemblies for positioning and pressing the three -legged frame welding of the edge pulling machine occlusion component.

[0015] Preferably, the pressure assembly comprises a clamping plate, the clamping plate is fixed on the top of the spacer sleeve, and the top of the clamping plate is provided with a pressure bolt.

[0016] Preferably, the bottom plate is provided with a groove, the inside of the groove is provided with a sliding cylinder, and the sliding cylinder is sleeved with a telescopic spring.

[0017] Preferably, the bottom of the bottom plate is provided with a threaded rod universal ball.

[0018] Beneficial effect: the utility model is provided with threaded rod universal ball on the bottom of the bottom plate, and the bottom of the second welding tool utilizes point contact, so that the second welding tool can be conveniently moved in the first welding tool.

[0019] Preferably, horizontal plates are arranged between the rectangular tube support columns, and the horizontal plates are provided with handles. BRIEF DESCRIPTION OF DRAWINGS

[0020] Figure 1 It is a three -legged frame structure schematic view of edge pulling machine occlusion component.

[0021] Figure 2This is a schematic diagram of the first welding fixture structure in this embodiment;

[0022] Figure 3 This is a schematic diagram of the second welding fixture structure in this embodiment;

[0023] Figure 4 This is an assembly diagram of the first welding fixture and the tripod of the edge-pulling machine engagement component in this embodiment;

[0024] Figure 5 This is an assembly diagram of the tripod welding and positioning device for the edge-pulling machine biting component in this embodiment. Detailed Implementation

[0025] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below in conjunction with the embodiments of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0026] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. It should be noted that unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0027] according to Figure 1 As shown, the tripod of the edge-pulling machine's engagement component is assembled and welded from multiple welded parts. This embodiment is based on... Figure 1 The welding parts of the edge-pulling machine's engagement component tripod are numbered. The edge-pulling machine's engagement component tripod includes welding part 1, welding part 2, welding part 3, welding part 4, welding part 5, and welding part 6. According to... Figure 1It can be seen that the tripod of the edge-pulling machine's biting component has a symmetrical structure. The second weldment 2 and the fourth weldment 4 have the same shape and size. There are three sixth weldments 6, which are welded inside the tripod of the edge-pulling machine's biting component to form three 90° right-angle connections, serving as stiffeners for fixation. Two sixth weldments 6 are set in the horizontal direction, which are respectively fixed at the right-angle connection between the first weldment 1 and the second weldment 2, and at the right-angle connection between the first weldment 1 and the fourth weldment 4. One sixth weldment 6 is set in the vertical direction, which is fixed at the right-angle connection between the first weldment 1 and the third weldment 3.

[0028] according to Figures 2-5 As shown, this embodiment provides a welding and positioning device for a tripod of a sewing machine biting component, including a first welding fixture and a second welding fixture. The first welding fixture and the second welding fixture are set according to the spatial layout and size of the welded parts of the tripod of the sewing machine biting component. The second welding fixture is placed inside the first welding fixture and can support and position the welded parts to be welded by the tripod of the sewing machine biting component.

[0029] The first welding fixture includes a base 10, which is provided with a fixed bracket and a positioning block 11. The positioning block 11 is used to position the first weldment 1 and the second weldment 2. In this embodiment, four fixed brackets are provided, which are distributed in a U-shape on the base 10. The fixed brackets are provided with a clamping mechanism.

[0030] The fixed bracket is divided into a first fixed bracket 21, a second fixed bracket 22, a third fixed bracket 23, and a fourth fixed bracket 24. The third fixed bracket 23 and the fourth fixed bracket 24 are fixed on the same side of the base 10. The second fixed bracket 22 and the third fixed bracket 23 are respectively fixed on opposite sides of the base 10. The first fixed bracket 21 is perpendicular to the second fixed bracket 22. The first fixed bracket 21 is fixed above the second fixed bracket 22. The inner sides of the first fixed bracket 21 and the second fixed bracket 22 are perpendicular to each other and to the base 10, thereby ensuring the formation of a three-dimensional welding reference positioning surface.

[0031] The clamping mechanism includes a spiral assembly 31 and a spring assembly 32. The third fixed bracket 23 and the fourth fixed bracket 24 are provided with spiral assemblies 31, and the first fixed bracket 21 and the second fixed bracket 22 are provided with spring assemblies 32.

[0032] The spiral assembly 31 includes a pressure plate 311, which is connected to a bolt 313 via a cotter pin 312. The pressure plate 311 is circular, and the cotter pin 312 is fixed at the center of the pressure plate 311. The bolt 313 passes through a third fixed bracket 23 or a fourth fixed bracket 24 and is connected to the cotter pin 312. The bolt 313 has a cylindrical pin 314 at its end. By rotating the cylindrical pin 314, the distance the bolt 313 passes through the third fixed bracket 23 or the fourth fixed bracket 24 is controlled to fix the fourth weldment 4, thus realizing the formation of the basic frame of the tripod of the edge-pulling machine's biting component.

[0033] The clamping plate 311 and the bolt 313 are connected by a circular pin hole. The clamping surface of the clamping plate 311 is circular, which increases the contact area. The connection can completely eliminate the phenomenon that the force is not perpendicular to the clamping surface.

[0034] The first fixed bracket 21 is provided with a spring assembly 32, which includes a pressure plate 321. The pressure plate 321 is connected to a nut 322. The cylindrical threaded surface of the nut 322 passes through the first fixed bracket 21 and is connected to the pressure plate 321. The pressure plate 321 is inside the first fixed bracket 21, and a spring 323 is sleeved on the outside of the nut 322. The pressure plate 321 is L-shaped, and the elastic force of the spring 323 is adjusted by the screwing position of the nut 322. By pulling and rotating the pressure plate 321, the first weldment 1 can be quickly positioned and locked.

[0035] The second fixed bracket 22 is provided with a spring assembly 32. The nut 322 is fixed to the top of the second fixed bracket 22 and fixed to the second fixed bracket 22 by a fixing plate (not shown in the figure). The nut 322 passes through the fixing plate. The pressure plate 321 is provided on the inner side of the second fixed bracket 22 for fixing the second weldment 2.

[0036] The second welding fixture includes a base plate 40, which is provided with a plurality of rectangular tube support columns. The rectangular tube support columns are divided into first rectangular tube support columns 41 and second rectangular tube support columns 45. In this embodiment, four first rectangular tube support columns 41 are provided. The four first rectangular tube support columns 41 are of the same height and are provided with threaded universal ball joints 43 on their tops. The first rectangular tube support columns 41 are arranged on the four sides of the base plate 40. A horizontal plate 44 is provided between the first rectangular tube support columns 41 for fixation. There are three horizontal plates 44, one of which is provided with a handle 42 to facilitate the placement of the second welding fixture inside the first welding fixture.

[0037] The bottom of the base plate 40 is provided with a threaded universal ball joint 43, and the bottom of the second welding fixture is in point contact with the first welding fixture, which enables the second welding fixture to move easily inside the first welding fixture. In this embodiment, by providing a threaded universal ball joint 43 at the bottom of the base plate 40 and a threaded universal ball joint 43 on the second rectangular tube support column 45, the height of the second welding fixture can be adjusted, thereby ensuring the shape and position dimensions of the fifth weldment 5.

[0038] In this embodiment, two second rectangular tube support columns 45 are provided. The second rectangular tube support columns 45 are located on one side of the base plate 40. There is no horizontal plate 44 between them and the first rectangular tube support columns 41. The height of the two second rectangular tube support columns 45 is lower than that of the four first rectangular tube support columns 41. A clamping component is provided on the top of the second rectangular tube support columns 45.

[0039] The clamping assembly includes a clamping plate 52, which is fixed to the top of the spacer 51 by bolts. The top of the clamping plate 52 is provided with a clamping bolt 53. By fixing the sixth weldment 6 in the horizontal direction to the top of the second rectangular tube support column 45, the sixth weldment 6 in the horizontal direction is clamped in the gap between the second rectangular tube support column 45 and the clamping plate 52, and then the clamping bolt 53 is used to clamp the sixth weldment 6. At this time, welding will not produce deviation.

[0040] A groove (not shown in the figure) is provided on one side of the bottom. A sliding cylinder 61 is provided inside the groove. A telescopic spring 62 is sleeved on the sliding cylinder 61. The sixth weldment 6 in the vertical direction is fixed between the end face of the sliding cylinder 61 and the end face of the groove of the bottom plate 40 by the elastic force of the telescopic spring 62, so as to realize the welding positioning of the sixth weldment 6.

[0041] The working principle of the tripod welding and positioning device for the edge-pulling machine's biting component in this embodiment is as follows:

[0042] like Figure 4 As shown, the first weldment 1 is placed inside the first welding fixture and upright on the inner side of the first fixed bracket 21, so that the first weldment 1 is completely in contact with the positioning block 11. Then, the pressure plate 321 is pulled outward by rotating it, and the force of the spring 323 is used to lock and fix the first weldment 1. The second weldment 2 is placed upright on the inner side of the second fixed bracket 22, so that the second weldment 2 is completely in contact with the first weldment 1. Then, the pressure plate 321 is pulled outward by rotating it, and the force of the spring 323 is used to lock and fix the second weldment 2. The third weldment 3 is placed on the plane of the base 10, so that the third weldment 3 is completely in contact with the first weldment 1 and the second weldment 2. After completing the above steps, the inner mating paths of the first weldment 1, the second weldment 2, and the third weldment 3 are segmented spot welded.

[0043] like Figure 5As shown, based on the welding height of the fifth weldment 5 of the tripod of the edge-pulling machine's biting component and the sixth weldment 6 in the horizontal direction, the height of the second welding fixture is adjusted. First, by adjusting the threaded rod universal ball 43 at the bottom of the base plate 40, the plane height dimension of the second rectangular tube support column 45 is made consistent with the welding height dimension of the sixth weldment 6 in the horizontal direction. Then, the threaded rod universal ball 43 is locked, and the sixth weldment 6 in the horizontal direction is fixed in the gap between the second rectangular tube support column 45 and the clamping plate 52 by rotating the clamping bolt 53 at the top of the clamping plate 52, thereby achieving the locking and fixing of the sixth weldment 6 in the horizontal direction.

[0044] Then, adjust the height of the threaded rod universal ball 43 at the top of the first rectangular tube support column 41 to match the welding height of the fifth weldment 5. Then, lock the threaded rod universal ball 43 and place the second welding fixture, which has been adjusted in height, on the upper surface of the third weldment 3, so that the base plate 40 of the second welding fixture is completely in contact with the first weldment 1 and the second weldment 2 of the tripod of the edge-pulling machine biting component. Place the fifth weldment 5 on the plane of the threaded rod universal ball 43 at the top of the first rectangular tube support column 41. Then, place the fourth weldment 4 upright inside the third fixed bracket 23 and the fourth fixed bracket 24. Press and fix the fourth weldment 4 with the spiral assembly 31 and the fifth weldment 5. According to the welding space requirements of the tripod of the edge-pulling machine biting component, the fifth weldment 5 is not in contact with the first weldment 1 at this time, and maintains a certain space distance from the first weldment 1, which plays a role in giving way and supporting positioning.

[0045] The sixth weldment 6 in the horizontal direction is fixed to the top of the second rectangular tube support column 45 and is pressed in the gap between the second rectangular tube support column 45 and the clamping plate 52 by adjusting the clamping bolt 53. Then, the sixth weldment 6 in the vertical direction is fixed between the end face of the sliding cylinder 61 and the end face of the groove of the base plate 40 by the elastic force of the telescopic spring 62. Then, the sixth weldment 6 is spot welded in sections at the joint path with other weldments.

[0046] After completion, slightly loosen the spiral assembly 31 of the third fixed bracket 23 and the fourth fixed bracket 24 of the first welding fixture, and move the fifth welded part 5 of the edge-pulling machine biting component tripod forward so that the fifth welded part 5 is completely in contact with the second welded part 2, the first welded part 1, and the fourth welded part 4. Then, lock and fix the fourth welded part 4 again through the spiral assembly 31 of the third fixed bracket 23 and the fourth fixed bracket 24 of the first welding fixture. Finally, perform intermittent spot welding to fix the fifth welded part 5 of the edge-pulling machine biting component tripod at the docking path with other welded parts. Finally, pull out the second welding fixture through the handle 42 and loosen the clamping assembly 31 of the first welding fixture to finally obtain the edge-pulling machine biting component tripod.

[0047] This invention, through the setting of a simple first and second welding fixture, enables rapid welding of the tripod of the edge-pulling machine's engagement component, allowing the operator to independently complete the assembly welding. Using the welding positioning device of this invention to complete the assembly welding optimizes the production process, eliminating the original marking and correction steps, thus saving production time and labor costs. For batch welding of the tripod of the edge-pulling machine's engagement component, centralized assembly spot welding is adopted, doubling production efficiency. Furthermore, the welding positioning device of this invention employs standard welding methods and techniques, achieving uniformity and stability of product characteristics.

[0048] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A tripod welding and positioning device for the biting component of an edge-pulling machine, characterized in that, It includes a first welding fixture and a second welding fixture. The first welding fixture and the second welding fixture are set according to the spatial layout and size of the weldment of the tripod of the edge-pulling machine biting component. The second welding fixture is placed inside the first welding fixture and can support and position the weldment to be welded by the tripod of the edge-pulling machine biting component.

2. The tripod welding and positioning device for the biting component of the edge-pulling machine according to claim 1, characterized in that, The first welding fixture includes a base (10), the base (10) is provided with a fixed bracket, the fixed bracket is distributed in a U-shape on the base (10), and the fixed bracket is provided with a clamping mechanism.

3. The tripod welding and positioning device for the biting component of the edge-pulling machine according to claim 2, characterized in that, The clamping mechanism includes a helical assembly (31) and a spring assembly (32), which are fixed on different fixed supports.

4. The tripod welding positioning device for the biting component of the edge-pulling machine according to claim 3, characterized in that, The spiral assembly (31) includes a clamping plate (311), which is connected to a bolt (313) via a cotter pin (312), and the bolt (313) has a cylindrical pin (314) at its end.

5. The tripod welding and positioning device for the biting component of the edge-pulling machine according to claim 3, characterized in that, The spring assembly (32) includes a pressure plate (321) connected to a nut (322), and the nut (322) is fitted with a spring (323).

6. The tripod welding positioning device for the biting component of the edge-pulling machine according to claim 1, characterized in that, The second welding fixture includes a base plate (40), the base plate is provided with a plurality of rectangular tube support columns, the support columns are divided into a first rectangular tube support column (41) and a second rectangular tube support column (45), the first rectangular tube support column (41) is provided with a threaded rod universal ball (43), and the second rectangular tube support column (45) is provided with a clamping assembly.

7. The tripod welding positioning device for the biting component of the edge-pulling machine according to claim 6, characterized in that, The clamping assembly includes a clamping plate (52) fixed to the top of the spacer (51), and a clamping bolt (53) is provided on the top of the clamping plate (52).

8. The tripod welding positioning device for the biting component of the edge-pulling machine according to claim 6, characterized in that, The base plate (40) is provided with a groove, and a sliding cylinder (61) is provided inside the groove. A telescopic spring (62) is sleeved on the sliding cylinder (61).

9. The tripod welding positioning device for the biting component of the edge-pulling machine according to claim 6, characterized in that, The bottom of the base plate is provided with a threaded universal ball joint (43) with a rod.

10. The tripod welding positioning device for the biting component of the edge-pulling machine according to claim 6, characterized in that, A horizontal plate (44) is provided between the first rectangular tube support columns (41) for fixing, and the horizontal plate (44) is provided with a handle (42).