Sealing gasket chamfering device

By designing an automated gasket chamfering device, the problem of time-consuming manual fixing and disassembly in gasket processing was solved, and efficient automated processing of gasket chamfering was achieved.

CN223820203UActive Publication Date: 2026-01-23CIXI AIFLON SEALING MATERIALS CO LTD
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Patent Information

Application Number
CN202422952809.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-02
Publication Date
2026-01-23
Estimated Expiration
2034-12-02

AI Technical Summary

Technical Problem

In the current gasket manufacturing process, frequent manual fixing and disassembly result in a large workload for personnel and affect processing efficiency.

Method used

A gasket chamfering device was designed, comprising a rotary table, a base, a placement table, a moving frame, positioning wheels, a chamfering mechanism, and a drive mechanism, to achieve automatic positioning, chamfering, and unloading of gaskets, reducing manual operation.

Benefits of technology

This improved the automation level of gasket chamfering, reduced manual operation, increased processing efficiency, and ensured processing quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of sealing gasket machining, and discloses a sealing gasket chamfering device which comprises a rotating table and a base, the rotating table is rotationally arranged on the base, and the rotating table is rotationally connected with placing tables in a circumferential array and mounting grooves in a circumferential array. And a moving frame is elastically and slidably arranged on the inner wall of each mounting groove. According to the sealing gasket chamfering device, sealing gaskets which are not chamfered can be sequentially placed on the placing tables, are sequentially conveyed to the position below the driving mechanism in a rotating mode along with rotation of the rotating table, are fixed to the placing tables through the driving mechanism, rotate and are chamfered through the chamfering mechanism, and after the sealing gaskets are chamfered, the sealing gaskets are placed on the placing tables. And the sealing gasket is rotated to the left side through rotation of a third electric push rod, the treated sealing gasket is pushed to the left side to fall off and be collected through operation of the third electric push rod, and after the third electric push rod is retracted, a movable frame is automatically reset under elastic pulling of a compression spring, so that the sealing gasket which is not chamfered is conveniently positioned and placed subsequently.
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Description

Technical Field

[0001] This utility model belongs to the field of gasket processing technology, specifically a gasket chamfering device. Background Technology

[0002] Gaskets are sealing components widely used in machinery, equipment, and pipelines involved in fluid transmission. They can be used both internally and externally, playing a crucial sealing role. These gaskets are typically manufactured from metal or non-metal sheet materials through processes such as cutting, stamping, or shearing. Their main purpose is to achieve tight connections between pipes and various components of machinery and equipment. During the manufacturing process of metal gaskets, due to process variations, their sides and inner edges often produce numerous burrs. Therefore, these areas need to be chamfered to ensure quality.

[0003] According to patent CN221111057U, a gasket grinding device is disclosed, relating to the field of grinding device technology. It includes a processing table, on the upper surface of which a first servo motor is fixedly mounted. A turntable is mounted on the output end of the first servo motor, and a positioning component is provided on the turntable. An electric guide rail is fixedly mounted on the lower surface of the top plate, and an electric guide block is sleeved in the middle of the electric guide rail. A hydraulic cylinder is fixedly mounted on the lower surface of the electric guide block, and an electric grinding roller is mounted on the lower surface of the mounting plate. This invention drives a bidirectional lead screw to rotate via the output end of a second servo motor, thereby driving two lead screw sleeves and simultaneously driving two clamping plates to move away from each other, so that the two clamping plates are tightly fitted against the inner wall of the gasket, thus fixing the gasket. This device can position gaskets of different specifications, ensuring that the position of the gasket does not shift.

[0004] While the aforementioned device can secure the gasket, the frequent manual fixing and disassembly of the gaskets on the turntable, due to the batch processing of the gaskets, requires significant manpower and time, increasing workload and impacting processing efficiency. Therefore, we provide a gasket chamfering device to address these issues. Utility Model Content

[0005] To address the problems mentioned in the background section, this invention provides a gasket chamfering device.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a sealing gasket chamfering device, comprising a rotating table and a base, wherein the rotating table is rotatably mounted on the base, and a placement platform with a circumferential array and an installation groove with a circumferential array are rotatably connected to the rotating table, wherein a movable frame is elastically slidably mounted on the inner wall of each installation groove, and a positioning wheel is rotatably connected to both ends of each movable frame, and the two positioning wheels are located on one side of the placement platform, a vertical frame is fixedly connected to the side of the base, a blowing mechanism is provided in the middle of the rotating table, and a chamfering mechanism and a driving mechanism are provided on the vertical frame.

[0007] In the above technical solution, preferably, a fixing cover is fixedly connected to the bottom surface of the base, a plurality of support columns are fixedly connected to the bottom surface of the fixing cover, a guide rail is provided on the base, and the bottom end of each support column slides in the guide rail on the base via a roller.

[0008] In the above technical solution, preferably, a second motor is installed on the base, a gear is fixedly connected to the output end of the second motor, and teeth arranged at equal intervals are fixedly connected to the inner wall of the fixing cover, and the gear meshes with the teeth.

[0009] In the above technical solution, preferably, the blowing mechanism includes a blower, the blower is installed in the middle of the base, the output end of the blower is connected to a blowing pipe, and the top end of the blowing pipe passes through the rotating table and extends to the rear. The middle part of the rotating table is rotatably connected to the surface of the blowing pipe.

[0010] In the above technical solution, preferably, a guide rod is fixedly connected to the inner wall of each mounting slot, and the movable frame is sleeved on the guide rod. A compression spring is sleeved on the surface of each guide rod, and the two ends of the compression spring are respectively fixedly connected to the surface of the movable frame and the inner wall of the mounting slot.

[0011] In the above technical solution, preferably, each guide rod has an external thread on its surface, and a blower is threaded onto the surface of the guide rod, and the blower is in contact with the moving frame.

[0012] In the above technical solution, preferably, a third electric push rod is mounted on the base via a bracket, and the telescopic end of the third electric push rod is adapted to the bottom end of the movable frame.

[0013] In the above technical solution, preferably, the chamfering mechanism includes a first electric push rod, which is installed on the side of the stand, and a chamfering cutter is installed on the telescopic end of the first electric push rod.

[0014] In the above technical solution, preferably, the driving mechanism includes a second electric push rod, the telescopic end of the second electric push rod is fixedly connected to a first motor, the output end of the first motor is fixedly connected to a pressing plate, and the diameter of the pressing plate is smaller than the diameter of the placement platform.

[0015] In the above technical solution, preferably, four insert rods are fixedly connected to the bottom surface of the extrusion plate, and the bottom end of the insert rods is conical. A cross-shaped frame is fixedly connected to the inner wall of each placement platform.

[0016] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0017] 1. This utility model, through the coordinated arrangement of a rotary table, base, placement table, mounting groove, moving frame, positioning wheel, guide rod, compression spring, third electric push rod, chamfering mechanism, and drive mechanism, allows un-chamfered sealing gaskets to be placed sequentially on each placement table. As the rotary table rotates, each sealing gasket is sequentially rotated and transported to the drive mechanism, where it is fixed to the placement table and rotated. Subsequently, the chamfering mechanism performs chamfering. After chamfering, the drive mechanism returns to its original position, and the rotary table continues to rotate. When the sealing gasket is on the left side, the operation of the third electric push rod pushes the processed sealing gasket to the left to fall and collect it. After the third electric push rod retracts, the moving frame automatically resets under the elastic force of the compression spring, facilitating the subsequent positioning and placement of un-chamfered sealing gaskets. This achieves automatic material feeding of sealing gaskets, making the chamfering process of sealing gaskets more automated and eliminating the need for tedious manual operation.

[0018] 2. With the setting of the blowing mechanism, when the sealing gasket after beveling is moved to the rear by the rotation of the rotary table, the blower can be started to blow air to the rear of the rotary table, thereby blowing off the debris scattered on the rotary table. The rotary table can also be kept stable by the blowing pipe when it rotates. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the structure of this utility model;

[0020] Figure 2 This is a schematic diagram of the orthographic section of the present invention;

[0021] Figure 3 This is a top-section structural diagram of the present invention;

[0022] Figure 4 This utility model Figure 2 Enlarged schematic diagram of the structure at point A;

[0023] Figure 5 This utility model Figure 2 Enlarged schematic diagram of the structure at point B.

[0024] In the diagram: 1. Rotary table; 2. Stand; 3. First electric push rod; 4. Second electric push rod; 5. First motor; 6. Chamfering cutter; 7. Extrusion plate; 8. Base; 9. Placement platform; 10. Air blower; 11. Mounting slot; 12. Moving frame; 13. Support column; 14. Cross-shaped frame; 15. Positioning wheel; 16. Guide rod; 17. Compression spring; 18. Fixing cover; 19. Second motor; 20. Gear; 21. Blower; 22. Third electric push rod; 23. Insert rod. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] like Figures 1 to 5 As shown, this utility model provides a gasket chamfering device, including a rotating table 1 and a base 8. The rotating table 1 is rotatably mounted on the base 8, which facilitates the placement of the gasket on the rotating table 1 for rotation and processing, thereby improving the chamfering efficiency of the gasket. A circular array of placement platforms 9 and a circular array of mounting slots 11 are rotatably connected to the rotating table 1. Each mounting slot 11 has a movable frame 12 elastically slidably mounted on its inner wall. Each movable frame 12 has two rotatably connected positioning wheels 15 at both ends, with the two positioning wheels 15 located on one side of the placement platform 9. With the positioning wheels 15, when the gasket is placed on the placement platform 9, it is positioned by the two positioning wheels 15, ensuring that the center of the gasket corresponds to the center of the placement platform 9. A support frame 2 is fixed to the side of the base 8. A blowing mechanism is set in the middle of the rotating table 1. The blowing mechanism can blow away the debris on the rotating table 1 to prevent it from accumulating on the rotating table 1 and to ensure the cleanliness of the sealing gasket during subsequent collection. A chamfering mechanism and a drive mechanism are set on the support frame 2. With the chamfering mechanism, the sealing gasket on the placement table 9 can be chamfered automatically. The drive mechanism makes the sealing gasket rotate on the placement table 9, which greatly improves the chamfering efficiency of the sealing gasket and realizes the automation of the chamfering process of the sealing gasket, reducing the labor burden of personnel. The machinery, parts and equipment in this device all adopt conventional models in the existing technology. In addition, the circuit connection adopts conventional connection methods in the existing technology, which will not be described in detail here.

[0027] like Figure 1 and Figure 3As shown, a fixed cover 18 is fixedly connected to the bottom surface of the base 8, and several support columns 13 are fixedly connected to the bottom surface of the fixed cover 18. There are guide rails on the base 8, and the bottom end of each support column 13 slides in the guide rail on the base 8 through rollers. With the above structure, the rotary table 1 is guaranteed to rotate stably on the base 8, thereby improving the chamfering efficiency of the sealing gasket.

[0028] like Figure 2 and Figure 3 As shown, a second motor 19 is installed on the base 8. A gear 20 is fixedly connected to the output end of the second motor 19. The inner wall of the fixed cover 18 is fixedly connected with teeth arranged at equal intervals, and the gear 20 meshes with the teeth. With the above structure, the second motor 19 can drive the gear 20 to rotate, so that the gear 20 can move the teeth on the fixed cover 18, and finally achieve the rotation effect of the rotating table 1 on the base 8.

[0029] like Figure 1 and Figure 3 As shown, the blowing mechanism includes a blower 21, which is installed in the middle of the base 8. The output end of the blower 21 is connected to a blowing pipe 10, and the top end of the blowing pipe 10 passes through the rotating table 1 and extends to the rear. The middle part of the rotating table 1 is rotatably connected to the surface of the blowing pipe 10. With the above structure, when the chamfered sealing gasket moves to the rear by the rotation of the rotating table 1, the blower 21 can be started to blow air to the rear of the rotating table 1, thereby blowing off the debris scattered on the rotating table 1. The rotating table 1 can also maintain stability when rotating through the blowing pipe 10.

[0030] like Figure 1 and Figure 4 As shown, a guide rod 16 is fixedly connected to the inner wall of each mounting groove 11, and the movable frame 12 is sleeved on the guide rod 16. A compression spring 17 is sleeved on the surface of each guide rod 16, and the two ends of the compression spring 17 are fixedly connected to the surface of the movable frame 12 and the inner wall of the mounting groove 11, respectively. With the above structure, the movable frame 12 has the effect of automatic reset, making the movable frame 12 slide more smoothly in the mounting groove 11.

[0031] like Figure 4 As shown, each guide rod 16 has an external thread on its surface, and a blower pipe 10 is threaded onto the surface of the guide rod 16. The blower pipe 10 is in contact with the movable frame 12. With the setting of the blower pipe 10, the position of the movable frame 12 in the mounting groove 11 can be easily adjusted, thereby adjusting the distance between the two positioning wheels 15 and the placement platform 9. This is suitable for positioning sealing gaskets of different sizes.

[0032] like Figure 4As shown, a third electric push rod 22 is mounted on the base 8 via a bracket, and the telescopic end of the third electric push rod 22 is adapted to the bottom end of the movable frame 12. With the setting of the third electric push rod 22, when the chamfered sealing gasket moves to the left side by the rotation of the rotary table 1, the operation of the third electric push rod 22 can push the corresponding movable frame 12 to the left, so that the two corresponding positioning wheels 15 push the sealing gasket on the placement table 9 to the left. After the third electric push rod 22 retracts, the movable frame 12 automatically resets under the elastic force of the compression spring 17, so as to facilitate the subsequent positioning and placement of the un-chamfered sealing gasket, thereby realizing the automatic unloading of the sealing gasket without the need for manual material handling.

[0033] like Figure 1 and Figure 2 As shown, the chamfering mechanism includes a first electric push rod 3, which is installed on the side of the stand 2. A chamfering cutter 6 is installed on the telescopic end of the first electric push rod 3. The chamfering cutter 6 is easy to disassemble at the telescopic end of the first electric push rod 3, and the disassembly and assembly structure is a mature existing technology, which will not be described in detail here. This allows for chamfering of gaskets of different thicknesses. With the first electric push rod 3 and the chamfering cutter 6 in place, when the gasket on the rotary table 1 rotates to the left side of the chamfering cutter 6, it is fixed on the placement table 9 by the drive mechanism and rotated. Then, the first electric push rod 3 can be used to control the chamfering cutter 6 to chamfer the side of the gasket.

[0034] like Figure 1 , Figure 2 and Figure 5 As shown, the driving mechanism includes a second electric push rod 4, the telescopic end of which is fixedly connected to a first motor 5, and the output end of the first motor 5 is fixedly connected to a pressing plate 7. The diameter of the pressing plate 7 is smaller than the diameter of the placement table 9. With the above structure, when the sealing gasket is placed on the placement table 9, the second electric push rod 4 is used to move downward to drive the first motor 5 and the pressing plate 7 to descend, thereby pressing and fixing the sealing gasket with the pressing plate 7. Then, the operation of the first motor 5 is started to make the pressing plate 7 drive the sealing gasket to rotate on the placement table 9, which facilitates the subsequent chamfering.

[0035] like Figure 1 , Figure 2 and Figure 5As shown, four insert rods 23 are fixedly connected to the bottom surface of the extrusion plate 7, and the bottom end of the insert rods 23 is conical. A cross-shaped frame 14 is fixedly connected to the inner wall of each placement platform 9. With the cooperation of the insert rods 23 and the cross-shaped frame 14, the insert rods 23 can be blindly inserted into the placement platform 9. When the insert rods 23 rotate with the extrusion plate 7, the placement platform 9 also rotates. Since the bottom end of the insert rods 23 is conical and the surface of the cross-shaped frame 14 is cylindrical, the bottom end of the insert rods 23 will slide to one side even when it contacts the surface of the cross-shaped frame 14, so as not to cause extrusion damage to the cross-shaped frame 14. When the extrusion plate 7 extrudes and fixes the sealing gasket on the placement platform 9, the four insert rods 23 will also be inserted under the cross-shaped frame 14. When the extrusion plate 7 rotates, the insert rods 23 will be used to rotate the cross-shaped frame 14, which is beneficial to the rotational stability of the sealing gasket between the placement platform 9 and the extrusion plate 7, thereby ensuring the stability of the sealing gasket when chamfering.

[0036] The working principle and usage process of this utility model are as follows: First, the sealing gasket to be chamfered is placed on the placement platform 9 in front of the rotary table 1, and positioned by the corresponding two positioning wheels 15 to ensure the accuracy of the placement of the sealing gasket. Then, the rotary table 1 is controlled to rotate counterclockwise by the operation of the second motor 19. While rotating, the remaining sealing gaskets can be placed on the remaining placement platforms 9. When the sealing gasket reaches below the extrusion plate 7, the rotation of the rotary table 1 is stopped. Then, the second electric push rod 4 is activated to press and fix the sealing gasket on the placement platform 9 by the extrusion plate 7. At the same time, the insertion rod 23 is also inserted into the middle of the placement platform 9 and located below the cross-shaped frame 14. The first motor 5 is turned on to drive the sealing gasket and the placement platform 9 to rotate. When the sealing gasket rotates, it will push the positioning wheels 15 to rotate together. Then, the chamfering is controlled by the operation of the first electric push rod 3. The cutting tool 6 bevels the gasket. After the process is complete, the electrical components are returned to their original positions, and the rotary table 1 is rotated. When the beveled gasket reaches the rear of the rotary table 1, the blower 21 is activated to blow air towards the rear of the rotary table 1, thereby blowing off the debris scattered on the rotary table 1. Then, when the gasket is on the left side, the operation of the third electric push rod 22 pushes the corresponding moving frame 12 to the left, causing the two corresponding positioning wheels 15 to push the gasket on the placement table 9 to the left. After the third electric push rod 22 retracts, the moving frame 12 automatically resets under the elastic force of the compression spring 17, so that the unbeveled gasket can be positioned and placed later. This achieves automatic unloading of the gasket without the need for manual handling, thus making the beveling process of the gasket more automated and eliminating the need for tedious manual operation.

[0037] In this utility model, unless otherwise explicitly specified and limited, the terms "connection," "fixing," etc., should be interpreted broadly. For example, "fixing" can mean a fixed connection, a detachable connection, or an integral part; it can mean a mechanical connection or an electrical connection; it can mean a direct connection or an indirect connection through an intermediate medium; it can mean the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances. Content not described in detail in this specification belongs to the prior art known to those skilled in the art.

[0038] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A sealing gasket chamfering device, comprising a rotating table (1) and a base (8), and the rotating table (1) is rotationally arranged on the base (8), characterized in that: The rotating table (1) is rotationally connected with a circumferential array of placement tables (9) and circumferentially arrayed mounting slots (11), the inner wall of each mounting slot (11) is elastically slidably provided with a moving frame (12), both ends of each moving frame (12) are rotationally connected with positioning wheels (15), and the two positioning wheels (15) are located on one side of the placement table (9), the side of the base (8) is fixedly connected with a stand (2), the middle of the rotating table (1) is provided with a blowing mechanism, and the stand (2) is provided with a chamfering mechanism and a driving mechanism.

2. A gasket chamfering device as defined in claim 1, wherein: The bottom surface of the base (8) is fixedly connected with a fixed cover (18), the bottom surface of the fixed cover (18) is fixedly connected with a plurality of support columns (13), and the base (8) is provided with guide rails.

3. A gasket chamfering device as defined in claim 2, wherein: The base (8) is provided with a second motor (19), the output end of the second motor (19) is fixedly connected with a gear (20), and the inner wall of the fixed cover (18) is fixedly connected with equidistantly arranged teeth.

4. The gasket chamfering device of claim 1, wherein: The blowing mechanism comprises a blower (21), the blower (21) is installed in the middle of the base (8), the output end of the blower (21) is communicated with a blowing pipe (10), the top end of the blowing pipe (10) penetrates through the rotating table (1) and extends rearward, and the middle of the rotating table (1) is rotationally connected to the surface of the blowing pipe (10).

5. The gasket chamfering device of claim 1, wherein: The inner wall of each mounting slot (11) is fixedly connected with a guide rod (16), and the moving frame (12) is sleeved on the guide rod (16), the surface of each guide rod (16) is sleeved with a compression spring (17), and the two ends of the compression spring (17) are fixedly connected to the surface of the moving frame (12) and the inner wall of the mounting slot (11) respectively.

6. A gasket chamfering device as defined in claim 5, wherein: The surface of each guide rod (16) is provided with external threads, and the surface of the guide rod (16) is threadedly sleeved with the blowing pipe (10), and the blowing pipe (10) is in contact with the moving frame (12).

7. The gasket chamfering device of claim 5, wherein: The third electric push rod (22) is installed on the base (8) through a support, and the telescopic end of the third electric push rod (22) is matched with the bottom end of the moving frame (12).

8. The gasket chamfering device of claim 1, wherein: The chamfering mechanism comprises a first electric push rod (3), the first electric push rod (3) is installed on the side of the stand (2), and the telescopic end of the first electric push rod (3) is installed with a chamfering cutter (6).

9. The gasket chamfering device of claim 1, wherein: The driving mechanism comprises a second electric push rod (4), the telescopic end of the second electric push rod (4) is fixedly connected with a first motor (5), the output end of the first motor (5) is fixedly connected with a pressing plate (7), and the diameter of the pressing plate (7) is smaller than the diameter of the placement table (9).

10. The gasket chamfering device of claim 9, wherein: The bottom surface of the pressing plate (7) is fixedly connected with four insertion rods (23), the bottom end of the insertion rod (23) is conical, and the inner wall of each placement table (9) is fixedly connected with a cross-shaped frame (14).

Citation Information

Patent Citations

  • Sealing gasket polishing device

    CN221111057U