Grinding disc structure and grinding machine tool thereof
By designing the grinding disc structure for cleaning and protection, the problem of debris cleaning during the grinding process was solved, achieving efficient debris collection and protection, improving processing safety and efficiency, and extending the service life of the equipment.
Patent Information
- Application Number
- CN202520003211.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-02
- Publication Date
- 2026-01-23
- Estimated Expiration
- 2035-01-02
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Figure CN223820309U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of mechanical processing technology, specifically, it relates to a grinding disc structure and a grinding machine tool thereof. Background Technology
[0002] Grinding discs are commonly used tools in machining to finish the surface of workpieces to achieve the required smoothness and precision.
[0003] A double-sided grinding machine with the publication number CN212095877U discloses an upper grinding disc mechanism, comprising a main shaft and an upper grinding disc. The upper grinding disc is floatingly mounted on the lower end of the main shaft. A positioning mechanism is provided between the upper grinding disc and the main shaft, located above the upper grinding disc and including a positioning sleeve and a telescopic airbag. The positioning sleeve is fitted onto the main shaft with a clearance fit and is fixed to the upper grinding disc. The telescopic airbag is fitted onto the main shaft, with its upper end fixedly connected to the main shaft and its lower end slidingly fitted to the main shaft. The lower end of the telescopic airbag is rigidly fitted to the positioning sleeve. This double-sided grinding machine adds a grinding function with a fixed upper grinding disc. Compared to the current processing methods using both surface grinders and double-sided grinding machines, the finished parts achieve the high precision of double-sided grinding machine processing. It also reduces the turnaround time of the two processes, saves one loading / unloading time, shortens the part processing cycle, and improves part processing efficiency.
[0004] However, the aforementioned patent also has the following problems: A large amount of debris is generated during the grinding process. This debris mainly consists of tiny particles ground off the workpiece surface. If not cleaned promptly, they will accumulate between the grinding disc and the workpiece, and even adhere to other parts of the device. This not only leads to secondary contamination of the workpiece surface, affecting the final processing quality, but also increases the difficulty and cost of subsequent cleaning of the workpiece and the device itself. During the high-speed rotation and close contact grinding process, a large amount of heat is generated between the grinding disc and the workpiece due to friction and compression. If the heat cannot be dissipated in time, the temperature of the grinding disc and the workpiece will rise, thus affecting their physical properties and grinding effect. Simultaneously, high temperatures may accelerate wear between the grinding disc and the workpiece, shortening their service life.
[0005] In view of this, this utility model is hereby proposed. Utility Model Content
[0006] To solve the aforementioned technical problem of inconvenient debris cleaning, the basic concept of the technical solution adopted by this utility model is as follows:
[0007] A grinding disc structure, comprising:
[0008] Grinding base; the grinding base is rectangular.
[0009] The cleaning structure includes a cleaning section and a protective section. The cleaning section includes a gear ring disposed inside the grinding machine body. The bottom of the gear ring has an annular groove, and a conical guide plate is fixedly installed inside the annular groove. A first guide box is fixedly installed at the bottom of the gear ring, and the first guide box communicates with the conical guide plate. The bottom of the first guide box has a hole, and a collection box is fixedly installed inside the hole. A guide pipe is fixedly installed at one end of the collection box. The protective section includes a first snap-fit annular groove on the top of the grinding base. A first protective ring plate is fixedly installed inside the first snap-fit annular groove, and the inner wall of the first protective ring plate is in close contact with the outer wall of the gear ring.
[0010] In a preferred embodiment of the present invention, the protective part further includes two sets of first snap-fit rods fixedly installed inside the first snap-fit ring groove. An upper grinding disc is provided on the top of the grinding machine body. A second protective ring plate is fixedly installed on the outer wall of the upper grinding disc. A telescopic tube is fixedly installed at the bottom of the second protective ring plate. A third protective ring plate is fixedly installed at the bottom of the telescopic tube.
[0011] In a preferred embodiment of this utility model, the protective part further includes two sets of first limiting plates fixedly installed on the outer wall of the third protective ring plate. The bottom of the first limiting plate is provided with a first locking rod groove, and the first locking rod is locked and installed inside the first locking rod groove. A second rotating rod is rotatably installed on the top of the first limiting plate. A connecting plate is fixedly installed on the outer wall of the second rotating rod. A buckle plate is fixedly installed at one end of the connecting plate. Two sets of buckle rods are fixedly installed on the top of the grinding base. A limiting top plate is fixedly installed on the top of the buckle rod, and the buckle plate is locked and installed on the outer wall of the buckle rod.
[0012] In a preferred embodiment of this utility model, a sun gear is rotatably mounted inside the gear ring, a first grinding disc is fixedly mounted on the top of the sun gear, a servo motor is fixedly mounted on the bottom of the grinding base, the output shaft of the servo motor is fixedly connected to the bottom of the sun gear through a coupling, six sets of first rotating rods are rotatably mounted on the top of the gear ring, planetary gears are fixedly mounted on the outer wall of the first rotating rods, a second grinding disc is fixedly mounted on the top of the planetary gears, the sun gear meshes with the six sets of planetary gears, and the six sets of planetary gears mesh with the inner wall of the gear ring.
[0013] In a preferred embodiment of this utility model, a grinding surface is fixedly installed at the bottom of the upper grinding disc, and a guide groove is provided at the bottom of the upper grinding disc.
[0014] In a preferred embodiment of this utility model, a set of handles is fixedly installed on both outer walls of the grinding base.
[0015] A grinding machine tool includes a grinding disc structure as described in any one of the above and a grinding machine tool body. Two sets of hydraulic cylinders are fixedly installed on the top of the grinding machine tool body. Two sets of hydraulic push rods are provided on the inner top of the grinding machine tool body. The output end of the hydraulic cylinder is fixedly connected to one end of the telescopic inner rod of the hydraulic push rod, and the other end of the telescopic inner rod of the hydraulic push rod is fixedly connected to the top of the upper grinding disc. The guide tube is placed at the inner bottom of the grinding machine tool body.
[0016] Compared with the prior art, the present invention has the following advantages:
[0017] 1. To achieve the purpose of protecting the equipment, collecting and treating the debris generated during grinding, preventing debris from falling and polluting the processing environment, improving the safety of the equipment, increasing the efficiency of cleaning debris inside the equipment, and improving the convenience of using the equipment.
[0018] 2. To achieve the purpose of driving the device to process and grind the workpiece, by setting seven sets of grinding discs to process the workpiece, improve the processing efficiency of the workpiece and shorten the processing time of the workpiece.
[0019] 3. The device height can be adjusted to facilitate the processing of workpieces of different sizes and optimize the user experience.
[0020] The specific embodiments of this utility model will be described in further detail below with reference to the accompanying drawings. Attached Figure Description
[0021] In the attached diagram:
[0022] Figure 1 This is a front view of the present invention;
[0023] Figure 2 This is a schematic diagram of the structure of this utility model;
[0024] Figure 3 This is a schematic diagram of the first snap-fit ring groove structure of this utility model;
[0025] Figure 4 This is a schematic diagram showing the disassembled upper grinding disc and second protective ring plate of this utility model;
[0026] Figure 5 This is a schematic diagram of the gear ring structure of this utility model;
[0027] Figure 6 This is a schematic diagram of the planetary gear structure of this utility model;
[0028] Figure 7 This is an enlarged view of part A of this utility model.
[0029] In the diagram: 10. Grinding machine body; 11. Grinding base; 12. Servo motor; 13. First locking ring groove; 14. First locking rod; 15. First protective ring plate; 16. Gear ring; 17. Sun gear; 18. First grinding disc; 19. Planetary gear; 20. Second grinding disc; 21. Conical guide trough plate; 22. First rotating rod; 23. Upper grinding disc; 24. Grinding surface; 25. Guide trough; 26. Hydraulic push rod; 27. Hydraulic cylinder; 28. Second protective ring plate; 29. Telescopic tube; 30. Third protective ring plate; 31. First limiting plate; 32. First locking rod groove; 33. Second rotating rod; 34. Connecting plate; 35. Buckle plate; 36. Buckle rod; 37. Limiting top plate; 38. Handle; 39. First guide box; 40. Guide tube; 41. Collection box. Detailed Implementation
[0030] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions in the embodiments will be clearly and completely described below with reference to the accompanying drawings. The following embodiments are used to illustrate this utility model.
[0031] Example 1: A grinding disc structure and its grinding machine tool, specifically as follows Figure 1 , Figure 3 , Figure 4 and Figure 5 As shown, the system includes a grinding base 11, which is rectangular; a cleaning structure, which includes a cleaning section and a protective section. The cleaning section includes a gear ring 16 disposed inside the grinding machine body 10. The bottom of the gear ring 16 has an annular groove, and a conical guide plate 21 is fixedly installed inside the annular groove. A first guide box 39 is fixedly installed at the bottom of the gear ring 16. The first guide box 39 communicates with the conical guide plate 21. The bottom of the first guide box 39 has a hole, and a collection box 41 is fixedly installed inside the hole. A guide pipe 40 is fixedly installed at one end of the collection box 41. The protective section includes a first snap-fit annular groove 13 opened at the top of the grinding base 11. A first protective ring plate 15 is fixedly installed inside the first snap-fit annular groove 13. The inner wall of the first protective ring plate 15 is in close contact with the outer wall of the gear ring 16. The cleaning structure collects and protects the grinding debris, and the grinding debris is fed into the first guide box 39 through the conical guide trough 21. The collection box 41 then transports the debris into the guide pipe 40.
[0032] Specifically, such as Figure 1 , Figure 3 , Figure 4 , Figure 5 and Figure 7As shown, the protective part also includes two sets of first snap-fit rods 14 fixedly installed inside the first snap-fit ring groove 13. The top of the grinding machine body 10 is provided with an upper grinding disc 23. A second protective ring plate 28 is fixedly installed on the outer wall of the upper grinding disc 23. A telescopic tube 29 is fixedly installed at the bottom of the second protective ring plate 28. A third protective ring plate 30 is fixedly installed at the bottom of the telescopic tube 29.
[0033] Specifically, such as Figure 1 , Figure 3 , Figure 4 , Figure 5 and Figure 7 As shown, the protective part also includes two sets of first limiting plates 31 fixedly installed on the outer wall of the third protective ring plate 30. The bottom of the first limiting plate 31 is provided with a first locking rod groove 32. The first locking rod 14 is locked and installed inside the first locking rod groove 32. The top of the first limiting plate 31 is rotatably installed with a second rotating rod 33. The outer wall of the second rotating rod 33 is fixedly installed with a connecting plate 34. One end of the connecting plate 34 is fixedly installed with a buckle plate 35. The top of the grinding base 11 is fixedly installed with two sets of buckle rods 36. The top of the buckle rods 36 is fixedly installed with a limiting top plate 37. The buckle plate 35 is locked and installed on the outer wall of the buckle rods 36. The third protective ring plate 30 is snapped into the inside of the first snap-in ring groove 13, and the first snap-in rod 14 is snapped into the inside of the first snap-in rod groove 32. The connecting plate 34 is moved to drive the second rotating rod 33 to rotate, and the buckle plate 35 is snapped into the outer wall of the buckle rod 36. The buckle rod 36 is limited by the limiting top plate 37, and the third protective ring plate 30 is limited to the top of the grinding base 11. The top of the gear ring 16 is covered by the second protective ring plate 28 and the telescopic tube 29.
[0034] Based on the above, the structure of the grinding machine body 10, the first snap-fit ring groove 13, the first snap-fit rod 14, the first protective ring plate 15, the gear ring 16, the upper grinding disc 23, the second protective ring plate 28, the telescopic tube 29, the third protective ring plate 30, the first limiting plate 31, the first snap-fit rod groove 32, the second rotating rod 33, the connecting plate 34, the buckle plate 35, the buckle rod 36, the limiting top plate 37, the first guide box 39, the guide tube 40, and the collection box 41 achieves the purpose of protecting the device, collecting and treating the grinding debris, preventing debris from falling and polluting the processing environment, improving the safety of the device, improving the cleaning efficiency of the debris inside the device, and improving the convenience of the device.
[0035] Example 2: Based on Example 1, specifically as follows... Figure 1 , Figure 3 , Figure 5 and Figure 6As shown, a sun gear 17 is rotatably mounted inside the gear ring 16. A first grinding disc 18 is fixedly mounted on the top of the sun gear 17. A servo motor 12 is fixedly mounted on the bottom of the grinding base 11. The output shaft of the servo motor 12 is fixedly connected to the bottom of the sun gear 17 via a coupling. Six sets of first rotating rods 22 are rotatably mounted on the top of the gear ring 16. Planetary gears 19 are fixedly mounted on the outer wall of the first rotating rods 22. A second grinding disc 20 is fixedly mounted on the top of the planetary gears 19. The sun gear 17 meshes with the six sets of planetary gears 19, and the six sets of planetary gears 19 mesh with the inner wall of the gear ring 16. When the servo motor 12 is started, it drives the sun gear 17 to rotate. Through the meshing of the sun gear 17, planetary gears 19, and gear ring 16, the six sets of planetary gears 19 are driven to rotate, which in turn drives the first grinding disc 18 and the second grinding disc 20 to rotate and grind the workpiece.
[0036] Specifically, such as Figure 4 As shown, a grinding surface 24 is fixedly installed on the bottom of the upper grinding disc 23, and a guide groove 25 is provided on the bottom of the upper grinding disc 23. The workpiece is ground by the grinding surface 24, and the debris and heat are discharged by the guide groove 25.
[0037] Specifically, such as Figure 1 and Figure 2 As shown, a set of handles 38 are fixedly installed on both outer walls of the grinding base 11. The device is pushed by holding the handles 38.
[0038] Based on the above, the structure of the grinding machine body 10, grinding base 11, servo motor 12, gear ring 16, sun gear 17, first grinding disc 18, planetary gear 19, second grinding disc 20, upper grinding disc 23, grinding surface 24, guide groove 25 and handle 38 achieves the purpose of driving the device and processing and grinding the workpiece. By setting seven sets of grinding discs to process the workpiece, the processing efficiency of the workpiece is improved and the processing time of the workpiece is shortened.
[0039] Example 3: Based on Examples 1 and 2, specifically as follows... Figure 1 and Figure 2 As shown, a grinding machine tool includes a grinding disc structure as described above and a grinding machine body 10. Two sets of hydraulic cylinders 27 are fixedly installed on the top of the grinding machine body 10. Two sets of hydraulic push rods 26 are provided on the inner top of the grinding machine body 10. The output end of the hydraulic cylinder 27 is fixedly connected to one end of the telescopic inner rod of the hydraulic push rod 26, and the other end of the telescopic inner rod of the hydraulic push rod 26 is fixedly connected to the top of the upper grinding disc 23. The guide tube 40 is placed at the inner bottom of the grinding machine body 10. Activating the hydraulic cylinder 27 drives the hydraulic push rod 26 downwards, adjusting the height of the upper grinding disc 23 and the distance between the upper grinding disc 23 and the gear ring 16.
[0040] In summary, the structure of the grinding machine body 10, upper grinding disc 23, hydraulic push rod 26, hydraulic cylinder 27 and guide tube 40 allows for height adjustment of the device, facilitating the processing of workpieces of different sizes and optimizing the user experience.
[0041] Working principle: The grinding base 11 is rectangular and serves as the supporting foundation for the entire grinding machine. The cleaning structure includes a cleaning section and a protective section. The cleaning section collects and processes the debris generated during the grinding process through components such as the gear ring 16, the conical guide trough 21, the first guide box 39, and the collection box 41. The debris is guided into the first guide box 39 through the conical guide trough 21, and then discharged through the collection box 41 and the guide pipe 40. The protective section shields and protects the grinding area through components such as the first snap-fit ring groove 13, the first protective ring plate 15, the first snap-fit rod 14, the second protective ring plate 28, the telescopic pipe 29, and the third protective ring plate 30 to prevent debris from splashing. The grinding disc includes components such as the sun gear 17, the first grinding disc 18, the planetary gear 19, and the second grinding disc 20. Servo motor 12 drives sun gear 17 to rotate. Through the meshing of sun gear 17, planetary gear 19, and gear ring 16, the first grinding disc 18 and the second grinding disc 20 are rotated to grind the workpiece. The grinding machine body 10 serves as the main structure of the entire equipment. A hydraulic cylinder 27 and a hydraulic push rod 26 are fixedly installed on its top. The hydraulic cylinder 27 adjusts the height of the upper grinding disc 23 by driving the telescopic inner rod of the hydraulic push rod 26, thereby adjusting the distance between the upper grinding disc 23 and the gear ring 16 (i.e., the first grinding disc 18 and the second grinding disc 20) to accommodate workpieces of different sizes. The bottom of the upper grinding disc 23 is provided with a grinding surface 24 and a guide groove 25. The grinding surface 24 is used to cooperate with the lower grinding disc (the first grinding disc 18 and the second grinding disc 20) to grind the workpiece; the guide groove 25 is used to discharge the debris and heat generated during the grinding process. A guide pipe 40 is placed on the inner bottom of the body 10 to receive the debris discharged from the collection box 41. The user can move and position the entire grinding machine by holding the handles 38 on both sides of the grinding base 11. During the grinding process, the user first adjusts the height of the upper grinding disc 23 according to the size of the workpiece by using the hydraulic cylinder 27 and the hydraulic push rod 26, starts the servo motor 12, drives the sun gear 17 to rotate, and then drives the first grinding disc 18 and the second grinding disc 20 to rotate. The user places the workpiece in the grinding area, and grinds the workpiece by cooperating with the upper grinding disc 23 and the lower grinding disc. The debris generated during the grinding process is collected and processed by components such as the conical guide trough plate 21, the first guide box 39 and the collection box 41, and finally discharged through the guide pipe 40. The protective components shield and protect the grinding area throughout the grinding process to ensure operational safety.
[0042] It is understood that this utility model has been described through some embodiments, and those skilled in the art will recognize that various changes or equivalent substitutions can be made to these features and embodiments without departing from the spirit and scope of this utility model. Furthermore, under the teachings of this utility model, these features and embodiments can be modified to adapt to specific situations and materials without departing from the spirit and scope of this utility model. Therefore, this utility model is not limited to the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application are within the protection scope of this utility model.
Claims
1. A grinding disc structure, characterized in that, include: Grinding base (11), the grinding base (11) is rectangular; The cleaning structure includes a cleaning section and a protective section. The cleaning section includes a gear ring (16) located inside the grinding machine body (10). The bottom of the gear ring (16) has an annular groove. A conical guide plate (21) is fixedly installed inside the annular groove. A first guide box (39) is fixedly installed at the bottom of the gear ring (16). The first guide box (39) is in communication with the conical guide plate (21). A hole is opened at the bottom of the first guide box (39). A collection box (41) is fixedly installed inside the hole. A guide pipe (40) is fixedly installed at one end of the collection box (41). The protective section includes a first snap-fit annular groove (13) located at the top of the grinding base (11). A first protective ring plate (15) is fixedly installed inside the first snap-fit annular groove (13). The inner wall of the first protective ring plate (15) is in close contact with the outer wall of the gear ring (16).
2. The grinding disc structure according to claim 1, characterized in that, The protective part also includes two sets of first snap rods (14) fixedly installed inside the first snap ring groove (13). The top of the grinding machine body (10) is provided with an upper grinding disc (23). A second protective ring plate (28) is fixedly installed on the outer wall of the upper grinding disc (23). A telescopic tube (29) is fixedly installed at the bottom of the second protective ring plate (28). A third protective ring plate (30) is fixedly installed at the bottom of the telescopic tube (29).
3. The grinding disc structure according to claim 1, characterized in that, The protective part also includes two sets of first limiting plates (31) fixedly installed on the outer wall of the third protective ring plate (30). The bottom of the first limiting plate (31) is provided with a first snap-fit rod groove (32). The first snap-fit rod (14) is snapped into the inside of the first snap-fit rod groove (32). The top of the first limiting plate (31) is rotatably installed with a second rotating rod (33). The outer wall of the second rotating rod (33) is fixedly installed with a connecting plate (34). One end of the connecting plate (34) is fixedly installed with a buckle plate (35). The top of the grinding base (11) is fixedly installed with two sets of buckle rods (36). The top of the buckle rods (36) is fixedly installed with a limiting top plate (37). The buckle plate (35) is snapped into the outer wall of the buckle rods (36).
4. The grinding disc structure according to claim 1, characterized in that, The gear ring (16) is rotatably mounted with a sun gear (17). A first grinding disc (18) is fixedly mounted on the top of the sun gear (17). A servo motor (12) is fixedly mounted on the bottom of the grinding base (11). The output shaft of the servo motor (12) is fixedly connected to the bottom of the sun gear (17) through a coupling. Six sets of first rotating rods (22) are rotatably mounted on the top of the gear ring (16). Planetary gears (19) are fixedly mounted on the outer wall of the first rotating rods (22). A second grinding disc (20) is fixedly mounted on the top of the planetary gears (19). The sun gear (17) meshes with the six sets of planetary gears (19). The six sets of planetary gears (19) mesh with the inner wall of the gear ring (16).
5. The grinding disc structure according to claim 2, characterized in that, The bottom of the upper grinding disc (23) is fixedly equipped with a grinding surface (24), and a guide groove (25) is provided at the bottom of the upper grinding disc (23).
6. The grinding disc structure according to claim 1, characterized in that, A set of handles (38) are fixedly installed on both outer walls of the grinding base (11).
7. A grinding machine tool, characterized in that, The grinding machine body (10) includes the grinding disc structure and grinding machine body (10) as described in any one of claims 1-6. Two sets of hydraulic cylinders (27) are fixedly installed on the top of the grinding machine body (10). Two sets of hydraulic push rods (26) are provided on the top inner side of the grinding machine body (10). The output end of the hydraulic cylinder (27) is fixedly connected to one end of the telescopic inner rod of the hydraulic push rod (26). The other end of the telescopic inner rod of the hydraulic push rod (26) is fixedly connected to the top of the upper grinding disc (23). The guide tube (40) is placed at the bottom inner side of the grinding machine body (10).
Citation Information
Patent Citations
Upper grinding disc mechanism of double-sided grinding machine
CN212095877U