Temperature-control partitioned koji-making bed for processing bean halves

By setting up a temperature-controlled zoned fermentation bed in the fermentation equipment for fermented soybean paste, and using temperature sensors and heating components to achieve temperature control, the problem of temperature regulation in the fermentation process for fermented soybean paste has been solved, and the quality and efficiency of fermentation have been improved.

CN223823596UActive Publication Date: 2026-01-23CHUXIONG YUNQUAN SAUCE & PICKLE
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Patent Information

Application Number
CN202520305436.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-25
Publication Date
2026-01-23
Estimated Expiration
2035-02-25

AI Technical Summary

Technical Problem

Existing fermented soybean curd making equipment has difficulty in regulating temperature, which cannot meet the temperature requirements in the fermentation process and affects the reproduction of microorganisms and the production of enzymes.

Method used

The temperature-controlled zoned yeast-making bed is designed by setting multiple cavities inside the bed and equipping it with temperature sensors, heating elements and an exhaust system to achieve precise control and regulation of the temperature in each zone.

Benefits of technology

To ensure that the temperature in each area is suitable during the fermentation process of Doubanjiang (fermented broad bean paste), the quality and efficiency of fermentation are improved, the intensity of manual labor is reduced, heat accumulation is avoided, and product quality is guaranteed.

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Abstract

The utility model relates to the technical field of bean halves processing, in particular to a temperature-control partitioned koji-making bed for bean halves processing, which comprises a bed body, and a plurality of cavities are formed in the bed body; a heating part is arranged above the bed body and comprises a hollow shell, an air inlet pipe is mounted at the top of the shell, a plurality of electric heating pipes are fixed in the air inlet pipe, and an air inlet fan is mounted at the top of the air inlet pipe; bearing parts are mounted at the slots, and each bearing part comprises a tray with an opening in the top; a plurality of independent areas for bean paste koji making are formed by arranging a plurality of cavities, and the koji making bed is partitioned, so that the temperature of each area can be more conveniently controlled, the whole koji making process is ensured to be smoothly carried out, meanwhile, koji turning operation can be more conveniently carried out, the labor intensity of workers is reduced, and the working efficiency is improved; according to the design, the temperature in the cavity can be conveniently controlled, so that a proper temperature condition can be provided for bean paste koji making, and the quality of bean paste koji making is ensured.
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Description

TECHNICAL FIELD

[0001] The utility model relates to soybean processing technical field, concretely is with temperature control subregion bed for soybean processing. BACKGROUND

[0002] Soybean processing is a fine process including multiple steps, and the processing of soybean mainly includes material selection, koji making, fermentation, mixing, sunning and packaging and the like, wherein the koji making is to cultivate beneficial microorganisms and is a key link of sauce brewing; the koji making bed is also called koji making bed and is an important equipment in the koji making process.

[0003] The utility model discloses a kind of soybean koji making beds with the authorization announcement No.CN201820450224.6, and the soybean koji making bed includes one end open type open fixed bed shell, load plate with sieve hole and the protection cover matched with the open end of fixed bed shell, the load plate is fixed on the inner wall of fixed bed shell, the load plate separates the koji making bed room in upper portion and the ventilation chamber in lower portion, the ventilation chamber one end is equipped with the passage entrance portion for being connected with external air inlet system, the cross-sectional area of the ventilation chamber decreases along the wind flow direction;The protection cover is equipped with passage outlet portion.The soybean koji making bed provided in the utility model keeps the flow velocity unchanged by changing the cross-sectional area of ventilation chamber, guarantees that the pressure of each place in air duct is substantially uniform, so as to provide uniform heat and oxygen for the material of each position of koji making bed room, guarantee that the material of each position in koji making bed room is in the same growth stage, so as to guarantee the taste and quality of subsequent product.

[0004] Although the soybean koji making bed has the advantage of good ventilation, the device still has the following problems in actual use during koji making process: suitable temperature condition needs to be controlled to promote the reproduction of microorganism and the production of enzyme; and in the device, only ventilation structure is arranged, so it is difficult to adjust the temperature in koji making bed, and then the temperature requirement in soybean koji making process cannot be met, in view of this, we propose the temperature control subregion bed for soybean processing. UTILITY MODEL CONTENT

[0005] The utility model aims at solving at least one of the technical problems in the related art to some extent.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme:

[0007] The utility model provides a temperature control zoning system bed for processing soybean, including the bed body, the inside of bed body is equipped with a plurality of cavities, the top of cavity is equipped with observation port, is equipped with the lid at observation port, the rear end of lid is hinged with bed body, the inner top of lid installs temperature sensor, the rear end surface of bed body is fixed with a plurality of exhaust bin of cavity intercommunication, and the top of exhaust bin is equipped with exhaust hole, and installs exhaust fan at exhaust hole, the top rear side of bed body is equipped with a plurality of air inlet hole of cavity intercommunication, the top of front end surface of bed body is equipped with a plurality of slot, and the right end surface of bed body installs controller,

[0008] The top of bed body is equipped with heating part, and heating part includes the shell of hollow type, and the top of shell installs air inlet pipe, and the inside of air inlet pipe is fixed with a plurality of electric heating tube, and the top of air inlet pipe installs air inlet fan, and the bottom of shell is fixed with a plurality of connecting pipe of air inlet hole intercommunication, and the connecting pipe place installs electric butterfly valve,

[0009] The slot place installs the bearing part, and bearing part includes the tray of top open, and the tray is inserted with slot, and the front end of tray is fixed with fixed plate.

[0010] In addition, the temperature control zoning system bed for processing soybean according to the application can have the following additional technical features:

[0011] Specifically, the front end of the fixed plate is provided with a sliding groove, a sliding block is slidingly installed in the sliding groove, a limiting rod is coaxially fixed on the sliding block, the upper and lower ends of the limiting rod pass through the fixed plate and are slidingly connected with the fixed plate, and a spring is arranged on the outer side of the limiting rod above the sliding block to abut against the sliding block.

[0012] Specifically, the bottom end of the front end surface of the bed body is fixed with a convex rib, a plurality of limiting holes are formed in the top of the convex rib, and the bottom end of the limiting rod is inserted and matched with the corresponding limiting hole.

[0013] Specifically, a knob is coaxially fixed on the top end of the limiting rod, and the knob is made of rubber material.

[0014] Specifically, a handle is fixed on the front end of the lid, and the handle is in U shape.

[0015] Specifically, guide rails are fixed on the two side walls of the cavity, and the bottom of the tray is attached to the top of the guide rails.

[0016] Specifically, a hinge is fixed at the connection between the rear end of the lid and the bed body, and the lid is made of transparent glass material.

[0017] Specifically, the sliding block and the limiting rod are integrally formed, and the cross section of the sliding block is in rectangular shape.

[0018] Compared with the prior art, the utility model has the following advantages:

[0019] Through the bed body, the heating part and the bearing part: on the one hand, through the multiple cavities, multiple independent areas for making koji are formed, the temperature of each area can be controlled more conveniently through the partition of the koji making bed, the smooth progress of the whole koji making process is ensured, meanwhile, the koji turning operation can be carried out more conveniently, the labor intensity of workers is reduced and the work efficiency is improved; on the other hand, when the temperature sensor detects that the temperature in the cavity is lower than the threshold value, the air inlet fan starts and blows the heat of the electric heating tube into the multiple cavities, so as to facilitate the increase of the temperature in the cavity, when the temperature sensor detects that the temperature in the cavity is higher than the threshold value, the air outlet fan extracts the air in the cavity, so as to play a heat dissipation effect and avoid the heat accumulation in the cavity; the temperature in the cavity can be conveniently controlled, so that suitable temperature conditions can be provided for the koji making, and the quality of the koji making is ensured. BRIEF DESCRIPTION OF DRAWINGS

[0020] Figure 1 It is a whole structure schematic view of the utility model;

[0021] Figure 2 It is a structure schematic view of the bed body in the utility model;

[0022] Figure 3 It is a structure schematic view of the cover in the utility model;

[0023] Figure 4 It is a structure sectional view of the heating part in the utility model;

[0024] Figure 5 It is a structure schematic view of the bearing part in the utility model;

[0025] Figure 6 It is a part structure schematic view in the utility model;

[0026] In the drawing:

[0027] 1, bed body; 10, cavity; 100, guide rail; 11, observation port; 12, exhaust bin; 120, exhaust hole; 13, air inlet hole; 14, slot; 15, convex rib; 150, limiting hole; 16, controller; 17, cover; 170, handle; 171, hinge; 18, temperature sensor; 19, air outlet fan;

[0028] 2, heating part; 20, shell; 21, air inlet pipe; 22, electric heating tube; 23, air inlet fan; 24, connecting pipe; 25, electric butterfly valve;

[0029] 3, bearing part; 30, fixed plate; 300, sliding groove; 31, sliding block; 32, limiting rod; 33, spring; 34, knob; 35, tray. DETAILED DESCRIPTION

[0030] The technical solutions in the embodiments of the present application will be clearly and completely described with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of the present application.

[0031] The embodiment provides a technical scheme:

[0032] Please refer to Figures 1-5 As shown in the figure, the temperature control partitioned fermentation bed for processing doucha includes a bed body 1, a plurality of cavities 10 are formed in the bed body 1, an observation port 11 is formed in the upper part of each cavity 10, a flip cover 17 is arranged at the observation port 11, the rear end of the flip cover 17 is hingedly connected to the bed body 1, a temperature sensor 18 is arranged on the inner top of the flip cover 17, a plurality of exhaust chambers 12 are fixed to the rear end surface of the bed body 1 and are in communication with the cavities 10, an exhaust hole 120 is formed in the top of each exhaust chamber 12, and an exhaust fan 19 is arranged at the exhaust hole 120, a plurality of air inlet holes 13 are formed in the top rear side of the bed body 1 and are in communication with the cavities 10, a plurality of insertion grooves 14 are formed in the upper front end surface of the bed body 1, a controller 16 is arranged on the right end surface of the bed body 1, a heating part 2 is arranged above the bed body 1, the heating part 2 includes a hollow shell 20, an air inlet pipe 21 is arranged on the top of the shell 20, a plurality of electric heating pipes 22 are fixed in the air inlet pipe 21, an air inlet fan 23 is arranged on the top of the air inlet pipe 21, a plurality of connecting pipes 24 are fixed to the bottom of the shell 20 and are in communication with the air inlet holes 13, an electric butterfly valve 25 is arranged at each connecting pipe 24, a bearing part 3 is arranged at each insertion groove 14, the bearing part 3 includes an open-top tray 35, the tray 35 is inserted into the insertion groove 14 in a matched mode, and a fixed plate 30 is fixed to the front end of the tray 35.

[0033] Please refer to Figure 6 A sliding groove 300 is formed in the front end of the fixed plate 30, a sliding block 31 is slidingly arranged in the sliding groove 300, a limiting rod 32 is fixedly arranged on the sliding block 31 in a coaxial mode, the upper and lower ends of the limiting rod 32 pass through the fixed plate 30 and are slidingly connected to the fixed plate 30, a spring 33 for abutting against the sliding block 31 is arranged on the outer part of the limiting rod 32 above the sliding block 31, a convex rib 15 is fixed to the bottom end of the front end surface of the bed body 1, a plurality of limiting holes 150 are formed in the top of the convex rib 15, and the bottom end of the limiting rod 32 is inserted into the corresponding limiting hole 150 in a matched mode. The insertion of the limiting rod 32 into the limiting hole 150 ensures the stable connection between the fixed plate 30 and the convex rib 15, and the design makes the fixed plate 30 and the tray 35 more stable, thereby ensuring the stability during the doucha fermentation process. Meanwhile, the design also has the advantages of convenient operation, and the disassembly and assembly of the fixed plate 30 and the tray 35 are more convenient, thereby ensuring the work efficiency.

[0034] In this embodiment, the top end of the limiting rod 32 is coaxially fixed with a knob 34, which is made of rubber material. The knob 34 made of rubber material can provide a better hand feeling during use. The knob 34 made of rubber material has good elasticity and wear resistance.

[0035] In this embodiment, the front end of the flip cover 17 is fixed with a handle 170, which is in a U shape. The U-shaped handle provides better holding stability, so that the user can open or close the flip cover 17 more easily and labor-saving.

[0036] In this embodiment, the two side walls of the cavity 10 are fixed with guide rails 100, and the bottom of the tray 35 is attached to the top of the guide rails 100. This design makes the tray 35 move more smoothly, reduces shaking and noise, and the guide function of the guide rails 100 also ensures that the tray 35 moves on the correct track, improving the overall stability of the device.

[0037] In this embodiment, the rear end of the flip cover 17 is fixed with a hinge 171 at the connection with the bed body 1, and the flip cover 17 is made of transparent glass material. The transparent material allows the user to view the status of the internal starter without opening the flip cover 17, improving the convenience of use, and the hinge ensures the flexibility of the flip cover 17.

[0038] In this embodiment, the slide block 31 and the limiting rod 32 are integrally formed, and the cross-sectional shape of the slide block 31 is rectangular. The integrally formed structure enhances the overall strength and stability of the component, and the cross-sectional shape of the slide block 31 is rectangular, providing better guidance and stability, so that the limiting rod 32 can move more smoothly and accurately.

[0039] It should be noted that the connecting pipe 24 is provided with an electric butterfly valve 25, which mainly serves to open and close the connecting pipe 24. When the temperature in the corresponding cavity 10 reaches the set temperature, the valve plate of the electric butterfly valve 25 closes, so that hot air cannot enter the cavity 10 again, thereby avoiding the case that the temperature in the cavity 10 is too high.

[0040] When the temperature sensor 18 detects that the temperature in the cavity is lower than the threshold value, the temperature sensor 18 sends a signal to the controller 16, and the controller 16 controls the operation of the air inlet fan 23 and the electric heating pipe 22. The electric heating pipe 22 generates heat, and the airflow blown by the air inlet fan 23 passes through the electric heating pipe 22 and is heated. The heated airflow enters the plurality of connecting pipes 24 through the housing 20, and finally the hot air is blown into the cavity 10, so that the temperature in the cavity 10 is increased.

[0041] When the tray 35 needs to be taken out, the user first pulls the knob 34 upward, the knob 34 drives the limiting rod 32 and the sliding block 31 to move upward, the spring 33 is compressed, at this time, the bottom end of the limiting rod 32 is separated from the limiting hole 150, finally the user pulls the fixed plate 30 to the front side, the fixed plate 30 drives the tray 35 to move, and the tray 35 can be disassembled.

[0042] The basic principle, main features and advantages of the present application are shown and described above. It should be understood by those skilled in the art that the present application is not limited by the above examples, and the above examples and descriptions in the specification are only preferred examples of the present application and are not intended to limit the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the present application. The scope of protection of the present application is defined by the appended claims and their equivalents.

Claims

1. A temperature-controlled, zoned yeast-making bed for processing broad beans, characterized in that: The bed includes a bed frame (1), which has multiple cavities (10) inside. Each cavity (10) has an observation port (11) above it. A flip cover (17) is provided at the observation port (11). The rear end of the flip cover (17) is hinged to the bed frame (1). A temperature sensor (18) is installed on the inner top of the flip cover (17). Multiple exhaust chambers (12) connected to the cavities (10) are fixed on the rear end face of the bed frame (1). An exhaust hole (120) is provided on the top of the exhaust chamber (12). An exhaust fan (19) is installed at the exhaust hole (120). Multiple air inlets (13) connected to the cavities (10) are provided on the rear side of the top of the bed frame (1). Multiple slots (14) are provided on the upper part of the front end face of the bed frame (1). A controller (16) is installed on the right end face of the bed frame (1). A heating element (2) is provided above the bed body (1). The heating element (2) includes a hollow shell (20). An air inlet pipe (21) is installed on the top of the shell (20). Multiple electric heating tubes (22) are fixed inside the air inlet pipe (21). An air intake fan (23) is installed on the top of the air inlet pipe (21). Multiple connecting pipes (24) connected to the air inlet (13) are fixed at the bottom of the shell (20). An electric butterfly valve (25) is installed at each of the connecting pipes (24). Each slot (14) is equipped with a support part (3), which includes a tray (35) with an open top. The tray (35) is inserted into the slot (14), and a fixing plate (30) is fixed to the front end of the tray (35).

2. The temperature-controlled zoned yeast-making bed for processing broad beans according to claim 1, characterized in that: The front end of the fixed plate (30) is provided with a sliding groove (300), and a slider (31) is slidably installed at the sliding groove (300). A limit rod (32) is coaxially fixed at the slider (31). The upper and lower ends of the limit rod (32) pass through the fixed plate (30) and are slidably connected to the fixed plate (30). A spring (33) for pressing against the slider (31) is sleeved on the outside of the limit rod (32) above the slider (31).

3. The temperature-controlled zoned yeast-making bed for processing broad beans according to claim 1, characterized in that: The bed body (1) has a protruding ridge (15) fixed at the bottom of the front end face. The top of the protruding ridge (15) has multiple limiting holes (150). The bottom end of the limiting rod (32) is inserted into the corresponding limiting hole (150).

4. The temperature-controlled zoned yeast-making bed for processing broad beans according to claim 2, characterized in that: The top end of the limiting rod (32) is coaxially fixed with a dial (34), which is made of rubber.

5. The temperature-controlled zoned yeast-making bed for processing broad beans according to claim 1, characterized in that: The front end of the flip cover (17) is fixed with a handle (170), which is U-shaped.

6. The temperature-controlled zoned yeast-making bed for processing broad beans according to claim 1, characterized in that: The cavity (10) has guide rails (100) fixed on both sides, and the bottom of the tray (35) is in contact with the top of the guide rails (100).

7. The temperature-controlled zoned yeast-making bed for processing broad beans according to claim 1, characterized in that: The rear end of the flip cover (17) is fixed with a hinge (171) at the connection between it and the bed body (1). The flip cover (17) is made of transparent glass.

8. The temperature-controlled zoned yeast-making bed for processing broad beans according to claim 2, characterized in that: The slider (31) and the limiting rod (32) are integrally formed, and the cross-sectional shape of the slider (31) is rectangular.

Citation Information

Patent Citations

  • Bean paste starter propagation bed

    CN209292347U