Carding machine for textile production

By introducing a feed box and a loosening mechanism into the carding machine, the problem of manual feeding in traditional carding machines is solved, realizing automated loosening and uniform distribution of cotton, and improving the working efficiency of the carding machine.

CN223823750UActive Publication Date: 2026-01-23QINGDAO FENGFENG TEXTILE ACCESSORIES CO LTD
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Patent Information

Application Number
CN202520379617.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-05
Publication Date
2026-01-23
Estimated Expiration
2035-03-05

AI Technical Summary

Technical Problem

The feeding of traditional carding machines relies on manual operation, which results in uneven distribution of cotton, increases the workload of operators, and reduces the efficiency of carding machines.

Method used

A carding machine including a feeding box, a loosening mechanism and a reciprocating mechanism was designed. The cotton is pulled and separated by loosening teeth, and combined with a vibrating feeder, the cotton is automatically loosened and evenly distributed.

Benefits of technology

It achieves automated loosening and uniform distribution of cotton, reduces the workload of operators, and improves the working efficiency of the carding machine.

✦ Generated by Eureka AI based on patent content.

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Abstract

The carding machine for textile production comprises a carding machine body, a feeding box used for feeding is arranged at the top of the carding machine body, a loosening mechanism is arranged in the feeding box, the loosening mechanism comprises a first movable plate and a second movable plate, and the first movable plate and the second movable plate are symmetrically arranged. Loosening teeth are alternately arranged on the sides, close to each other, of the first movable plate and the second movable plate, and a reciprocating mechanism used for driving the loosening mechanism to reciprocate is arranged on the feeding box. Cotton is put into the feeding box in advance and falls onto the loosening teeth, the reciprocating mechanism drives the loosening teeth to move up and down, so that the cotton is pulled by the loosening teeth, the cotton is looser, then the loosening teeth are separated from one another through the adjusting mechanism, the loose cotton falls into the lower portion of the feeding box, the cotton is looser, and the follow-up cotton carding action is facilitated. Workload of operators is reduced and working efficiency of the carding machine is improved.
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Description

Technical Field

[0001] This utility model relates to the field of carding machine technology, and more specifically, to a carding machine for textile production. Background Technology

[0002] The carding machine works by opening, combing, and removing impurities from the oily cotton layer supplied by the previous process, turning all the curled and lumpy cotton laps into straight single fibers. During this process, broken seeds, impurities, and short fibers left over from the cleaning process are removed, and then the cotton slivers of a certain specification are assembled and stored in cotton canisters for use in the drawing process.

[0003] Traditionally, the feeding of cotton carding machines is done manually. Operators pick up cotton rolls or cotton and place them at the inlet of the carding machine, then distribute them evenly on the feeding device. This increases the workload of the operators. Because the cotton is clump-like, it cannot be carded out effectively, resulting in low efficiency of the carding machine.

[0004] No effective solutions have yet been proposed to address the problems in the relevant technologies. Utility Model Content

[0005] In view of the problems in the related technologies, this utility model proposes a carding machine for textile production to overcome the above-mentioned technical problems existing in the existing related technologies.

[0006] Therefore, the specific technical solution adopted by this utility model is as follows:

[0007] A carding machine for textile production includes a carding machine body. The top of the carding machine body is provided with a feeding box for feeding materials. A loosening mechanism is provided inside the feeding box. The loosening mechanism includes a first movable plate and a second movable plate arranged symmetrically. The first movable plate and the second movable plate are provided with alternating loosening teeth on their adjacent sides. The feeding box is provided with a reciprocating mechanism for driving the loosening mechanism to reciprocate. The reciprocating mechanism is provided with an adjusting mechanism for adjusting the distance between the first movable plate and the second movable plate. The surface of the feeding box is provided with a vibrating feeder for vibration.

[0008] Preferably, the reciprocating mechanism includes a housing located at the top of the feed box, a T-shaped plate is provided inside the housing, a vertically arranged limiting slide is provided on the side of the T-shaped plate, a matching slider is slidably connected in the limiting slide, a connecting post extending into the feed box is provided at the bottom of the slider, and a side plate is provided at the bottom of the connecting post.

[0009] Preferably, the adjustment mechanism includes an electric telescopic rod, which is mounted on the side plate and one end of which is connected to the first movable plate and the second movable plate.

[0010] Preferably, the T-shaped plate is provided with a turntable movably connected to one side of the limiting slide, and the outer surface of the turntable is provided with an eccentrically arranged movable column, and a movable component extending to one side of the slider is movably sleeved on the movable column.

[0011] Preferably, one end of the movable component is provided with a fixed shaft that is movably connected to the T-shaped plate, and the other end of the movable component is provided with a U-shaped groove, in which a connecting rod connected to the slider is provided.

[0012] Preferably, the movable component has a stroke hole for the movable column to move, the movable component is inclined, and the housing contains a motor for driving the turntable.

[0013] Preferably, the feed box has grooves on both sides for the movement of the electric telescopic rod.

[0014] The beneficial effects of this utility model are as follows: Cotton is pre-loaded into the feed box, allowing it to fall onto the loosening teeth. Then, the reciprocating mechanism moves the loosening teeth up and down, causing them to pull the cotton and loosen it further. Subsequently, the adjusting mechanism moves the loosening teeth apart, allowing the loose cotton to fall into the lower part of the feed box and then into the upper part of the carding machine body through the discharge port. The carding machine body then operates, enabling more efficient carding of the cotton, making it looser and facilitating subsequent carding operations, reducing the workload of operators, and improving the working efficiency of the carding machine. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a schematic diagram of the structure of a carding machine for textile production according to an embodiment of the present utility model;

[0017] Figure 2 This is a cross-sectional view of the feed box in a carding machine for textile production according to an embodiment of the present utility model;

[0018] Figure 3 This is a schematic diagram of the reciprocating mechanism in a carding machine for textile production according to an embodiment of the present utility model.

[0019] In the picture:

[0020] 1. Carding machine body; 2. Feed box; 3. Movable plate one; 4. Movable plate two; 5. Loosening teeth; 6. Vibrating feeder; 7. Housing; 8. T-shaped plate; 9. Limiting slide; 10. Slider; 11. Connecting column; 12. Side plate; 13. Electric telescopic rod; 14. Turntable; 15. Movable column; 16. Moving part; 17. Fixed shaft; 18. U-shaped groove; 19. Connecting rod; 20. Stroke hole. Detailed Implementation

[0021] To further illustrate the various embodiments, the present invention provides accompanying drawings, which are part of the disclosure of the present invention. These drawings are mainly used to illustrate the embodiments and can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, those skilled in the art should be able to understand other possible implementation methods and the advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are usually used to represent similar components.

[0022] According to an embodiment of the present invention, a carding machine for textile production is provided.

[0023] Example 1;

[0024] like Figure 1-3 As shown, a carding machine for textile production according to an embodiment of the present utility model includes a carding machine body 1. The top of the carding machine body 1 is provided with a feeding box 2 for feeding materials. The feeding box 2 is provided with a loosening mechanism. The loosening mechanism includes a first movable plate 3 and a second movable plate 4 arranged symmetrically. The first movable plate 3 and the second movable plate 4 are provided with alternating loosening teeth 5 on their sides that are close to each other. The feeding box 2 is provided with a reciprocating mechanism for driving the loosening mechanism to reciprocate. The reciprocating mechanism is provided with an adjusting mechanism for adjusting the distance between the first movable plate 3 and the second movable plate 4. The surface of the feeding box 2 is provided with a vibrating feeder 6 for vibration.

[0025] Example 2;

[0026] like Figure 1-3As shown, the reciprocating mechanism includes a housing 7 located at the top of the feed box 2. A T-shaped plate 8 is provided inside the housing 7. A vertically arranged limiting slide 9 is provided on the side of the T-shaped plate 8. A matching slider 10 is slidably connected inside the limiting slide 9. A connecting column 11 extending into the feed box 2 is provided at the bottom of the slider 10. A side plate 12 is provided at the bottom of the connecting column 11. The adjustment mechanism includes an electric telescopic rod 13. The electric telescopic rod 13 is installed on the side plate 12, and one end of it is correspondingly connected to the movable plate 3 and the movable plate 4. A turntable 14 is movably connected to one side of the T-shaped plate 8 located on the limiting slide 9. An eccentrically arranged movable column 15 is provided on the outer surface of the turntable 14. A movable part 16 extending to one side of the slider 10 is movably sleeved on the movable column 15.

[0027] Example 3;

[0028] like Figure 1-3 As shown, one end of the movable component 16 is provided with a fixed shaft 17 that is movably connected to the T-shaped plate 8, and the other end of the movable component 16 is provided with a U-shaped groove 18. A connecting rod 19 connected to the slider 10 is provided in the U-shaped groove 18. A stroke hole 20 for the movable column 15 to move is provided on the movable component 16. The movable component 16 is inclined, and a motor for driving the turntable 14 is provided in the housing 7. Grooves for the movement of the electric telescopic rod 13 are provided on both sides of the feed box 2.

[0029] To facilitate understanding of the above-mentioned technical solutions of this utility model, the working principle or operation method of this utility model in actual process will be described in detail below.

[0030] In practical application, cotton is fed into the feed box 2, causing it to fall onto the loosening teeth 5. The motor is started to drive the turntable 14 to rotate, which in turn drives the movable column 15 to move in a circular motion. During the movement, the movable column 15 reciprocates within the stroke hole 20, causing it to swing around the fixed shaft 17. The movable column 15 moves and squeezes the connecting rod 19 through the U-shaped groove 18, causing the connecting rod 19 to drive the slider 10 to reciprocate within the limiting slide 9. The slider 10 drives the movable plate 3 and movable plate 4 to move up and down through the connecting column 11, which in turn drives the loosening teeth 5 to move up and down. This causes the loosening teeth 5 to pull the cotton, making it looser. Then, the electric telescopic rod 13 drives the loosening teeth 5 to separate, causing the loose cotton to fall into the lower part of the feed box 2, and then into the carding machine body 1 through the discharge port.

[0031] In summary, by utilizing the above-mentioned technical solution of this utility model, cotton is pre-loaded into the feed box 2, allowing it to fall onto the loosening teeth 5. Then, a reciprocating mechanism is activated, causing the loosening teeth 5 to move up and down, thus pulling the cotton and making it more loose. Subsequently, an adjusting mechanism moves the loosening teeth 5 away from each other, allowing the loose cotton to fall into the lower part of the feed box 2, and then through the discharge port into the upper part of the carding machine body 1. The carding machine body 1 then operates, enabling more efficient carding of the cotton, making it more loose, facilitating subsequent carding operations, reducing the workload of operators, and improving the working efficiency of the carding machine.

[0032] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A carding machine for textile production, characterized in that, The device includes a carding machine body (1), the top of which is provided with a feeding box (2) for feeding materials. The feeding box (2) is provided with a loosening mechanism. The loosening mechanism includes a movable plate one (3) and a movable plate two (4) arranged symmetrically. The movable plate one (3) and the movable plate two (4) are provided with alternating loosening teeth (5) on the side close to each other. The feeding box (2) is provided with a reciprocating mechanism for driving the loosening mechanism to reciprocate. The reciprocating mechanism is provided with an adjusting mechanism for adjusting the distance between the movable plate one (3) and the movable plate two (4). The surface of the feeding box (2) is provided with a vibrating feeder (6) for vibration.

2. The carding machine for textile production according to claim 1, characterized in that, The reciprocating mechanism includes a housing (7) located at the top of the feed box (2), a T-shaped plate (8) is provided inside the housing (7), a vertically arranged limiting slide (9) is provided on the side of the T-shaped plate (8), a matching slider (10) is slidably connected in the limiting slide (9), a connecting post (11) extending into the feed box (2) is provided at the bottom of the slider (10), and a side plate (12) is provided at the bottom of the connecting post (11).

3. A carding machine for textile production according to claim 2, characterized in that, The adjustment mechanism includes an electric telescopic rod (13), which is mounted on the side plate (12) and one end of which is connected to the movable plate one (3) and the movable plate two (4).

4. A carding machine for textile production according to claim 3, characterized in that, The T-shaped plate (8) is provided with a turntable (14) movably connected to one side of the limiting slide (9). The outer surface of the turntable (14) is provided with an eccentrically arranged movable column (15). The movable column (15) is movably fitted with a movable part (16) extending to one side of the slider (10).

5. A carding machine for textile production according to claim 4, characterized in that, One end of the movable part (16) is provided with a fixed shaft (17) that is movably connected to the T-shaped plate (8), and the other end of the movable part (16) is provided with a U-shaped groove (18), and a connecting rod (19) connected to the slider (10) is provided in the U-shaped groove (18).

6. A carding machine for textile production according to claim 5, characterized in that, The movable part (16) has a stroke hole (20) for the movable column (15) to move. The movable part (16) is inclined, and the housing (7) has a motor for driving the turntable (14).

7. A carding machine for textile production according to claim 6, characterized in that, The feed box (2) has grooves on both sides for the movement of the electric telescopic rod (13).