Micro-differentiation injection molding layer anti-deformation suspension assembled floor

Through the micro-differentiated injection molding layer design, the soft surface module expands within the deformation gap, and the connecting block is stably connected to the substrate, which solves the separation problem caused by thermal expansion and contraction of the suspended interlocking floor, extends the service life and enhances structural strength and breathability.

CN223824512UActive Publication Date: 2026-01-23SICHUAN ZHONGSU POLYMER MATERIELS CO LTD
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Patent Information

Application Number
CN202423064227.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-12
Publication Date
2026-01-23
Estimated Expiration
2034-12-12

AI Technical Summary

Technical Problem

Existing suspended interlocking flooring suffers from inconsistent deformation between the soft surface layer and the base plate during thermal expansion and contraction, leading to separation of the soft surface layer from the base plate and causing damage to the flooring.

Method used

The design employs a micro-injection molding layer, including a flexible module, a deformation gap, and a connecting block. The flexible module is connected to the substrate via the connecting block. The flexible module expands within the deformation gap, and the connecting block design avoids hindering the expansion. Furthermore, anti-rotation grooves and vent holes enhance the connection strength and stability.

Benefits of technology

It effectively prevents the injection layer from bulging upwards, extends the service life of the floor, enhances connection strength, and ensures the structural stability and breathability of the floor.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a micronized injection molding layer anti-deformation suspension assembled floor, which comprises an injection molding layer, a base plate and a mounting framework which are sequentially arranged from top to bottom, the injection molding layer comprises a plurality of soft surface modules, a deformation gap is reserved between every two adjacent soft surface modules, a connecting block is arranged between every two adjacent soft surface modules, and the connecting block is connected with the base plate through a connecting rod. The bottom face of the soft face module serves as an interface, the soft face module and the connecting block are arranged on the two opposite sides of the bottom face of the soft face module respectively, and a containing groove used for containing the connecting block is formed in the base plate. And the soft surface modules are uniformly distributed in a rectangular array shape. The two ends of each connecting block are connected to the bottom faces of the two adjacent soft face modules respectively. The suspension assembled floor can effectively relieve the phenomenon that the injection molding layer protrudes upwards due to thermal expansion of the suspension assembled floor.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of suspended assembly floor, specifically relates to a microdifferentiation injection molding layer anti -deformation suspended assembly floor. BACKGROUND

[0002] Suspended assembly floor is a kind of ground material installed by assembling mode, is widely used in stadium, kindergarten, home decoration, office, shopping mall and various occasions.

[0003] The existing suspended assembly floor as shown in application No.2022102065433 usually includes soft surface layer, base plate and installation framework arranged from top to bottom, wherein the soft surface layer is formed by injection molding on the surface of base plate, due to the different materials of soft surface layer and base plate, when the suspended assembly floor expands with heat or shrinks with cold, the deformation degree of soft surface layer and base plate is not the same, which is easy to cause the upward bulging of soft surface layer due to mutual extrusion and separation from base plate, resulting in the damage of suspended assembly floor. UTILITY MODEL CONTENT

[0004] The utility model aims at providing a kind of microdifferentiation injection molding layer anti -deformation suspended assembly floor, which can effectively alleviate the phenomenon that suspended assembly floor expands with heat and injection molding layer bulges upward.

[0005] To solve the above technical problems, the utility model adopts the following scheme:

[0006] A kind of microdifferentiation injection molding layer anti -deformation suspended assembly floor, including injection molding layer, base plate and installation framework arranged from top to bottom in sequence, the injection molding layer includes multiple soft surface modules, there is deformation gap between every two adjacent soft surface modules, connecting block is arranged between every two adjacent soft surface modules, the bottom surface of soft surface module is taken as demarcation surface, soft surface module and connecting block are respectively arranged on the opposite sides of the bottom surface of soft surface module, and accommodating groove for accommodating connecting block is arranged on base plate.It is used for, by the arrangement of soft surface module and deformation gap, when injection molding layer expands with heat, soft surface module expands into deformation gap, which can effectively avoid the phenomenon that injection molding layer bulges upward, thereby prolonging the service life of suspended assembly floor;By the design of the spatial relationship of the staggered arrangement of connecting block and soft surface module, it can avoid that connecting block hinders soft surface module to expand into deformation gap when soft surface module expands with heat, and at the same time, connecting block can connect each soft surface module into a whole, to ensure the overall structural strength of soft surface module.

[0007] Further, the soft surface modules are evenly distributed in a rectangular array shape.It is used for, to make the deformation resistance of suspended assembly floor everywhere be the same.

[0008] Further, the two ends of the connecting block are respectively connected to the bottom surfaces of the two adjacent soft surface modules.

[0009] Furthermore, at least two connecting blocks are provided between every two adjacent flexible surface modules. This serves to enhance the connection strength between adjacent flexible surface modules by adjusting the number of connecting blocks between them, thus preventing the flexible surface modules from rotating on the top surface of the substrate, a phenomenon that is easily caused by using only a single connecting block.

[0010] Furthermore, the shape and size of the receiving groove are the same as those of the connecting block.

[0011] Furthermore, the length of the connecting block gradually decreases in the direction away from the flexible surface module. Its function is that, through the design of the connecting block's shape, it can expand upwards into the deformation gap when the connecting block is heated, preventing the connecting block from breaking through the receiving groove.

[0012] Furthermore, the bottom surface of the flexible module is provided with an anti-rotation groove, and the top surface of the substrate is provided with an anti-rotation protrusion corresponding to the anti-rotation groove. The shape and size of the anti-rotation protrusion are the same as those of the anti-rotation groove. The function of the anti-rotation groove and the anti-rotation protrusion is to effectively prevent the flexible module from rotating on the top surface of the substrate, while also increasing the contact area between the injection molding layer and the substrate, thereby improving the connection performance between the injection molding layer and the substrate.

[0013] Furthermore, the anti-rotation groove is shaped like a star. Its function is to, through the design of the anti-rotation groove shape, not only prevent the soft-surface module from rotating, but also increase the surface area of ​​the sidewalls of the anti-rotation groove, preventing the anti-slip protrusions from easily expanding inwards and protruding upwards when heated.

[0014] Furthermore, the flexible panel module is provided with an upper vent hole penetrating both the upper and lower surfaces of the flexible panel module, and the base plate is provided with a lower vent hole corresponding to the upper vent hole. The upper vent hole is separately arranged from the anti-rotation groove. Its function is to enable ventilation on both the upper and lower surfaces of the suspended interlocking floor through the upper and lower vent holes.

[0015] Furthermore, drainage holes are provided on the substrate in the area corresponding to the deformation gap. The purpose of these drainage holes is to allow moisture to drain from the deformation gap.

[0016] The beneficial effects of this utility model are:

[0017] 1. By designing the flexible modules and deformation gaps, when the injection-molded layer expands due to heat, the flexible modules expand into the deformation gaps, effectively preventing the injection-molded layer from bulging upwards, thus extending the service life of the suspended interlocking floor. The staggered spatial relationship between the connecting blocks and the flexible modules prevents the connecting blocks from hindering the expansion of the flexible modules into the deformation gaps when they expand due to heat, while also allowing the connecting blocks to connect the various flexible modules into a whole, ensuring the overall structural strength of the flexible modules.

[0018] 2. By setting the number of connecting blocks between every two adjacent flexible modules, the connection strength between two adjacent flexible modules can be enhanced, avoiding the phenomenon of flexible modules rotating on the top surface of the substrate that is easily caused by using only a single connecting block.

[0019] 3. Through the design of the connecting block shape, it can expand upward into the deformation gap when the connecting block is heated, thus preventing the connecting block from breaking the receiving groove. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the three-dimensional exploded structure of Example 1;

[0021] Figure 2 This is a three-dimensional sectional view of Example 1;

[0022] Figure 3 This is a schematic diagram of the three-dimensional structure of the substrate in Example 1.

[0023] Reference numerals: 1. Injection molding layer; 2. Substrate; 3. Mounting frame; 4. Flexible module; 5. Deformation gap; 6. Connecting block; 7. Receiving groove; 8. Anti-rotation groove; 9. Anti-rotation protrusion; 10. Upper vent; 11. Lower vent; 12. Drainage hole. Detailed Implementation

[0024] The present invention will be further described in detail below with reference to the embodiments and accompanying drawings, but the implementation of the present invention is not limited thereto.

[0025] In the description of this utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "longitudinal", "lateral", "horizontal", "inner", "outer", "front", "rear", "top", "bottom", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the utility model product is in use. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0026] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set up," "have," "install," "connect," and "connect" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0027] Example 1

[0028] A type of micro-differentiated injection-molded layer 1 anti-deformation suspended interlocking floor, such as Figure 1 As shown, the system includes, from top to bottom, an injection-molded layer 1, a substrate 2, and a mounting frame 3. The injection-molded layer 1 includes multiple flexible modules 4, with a deformation gap 5 between each pair of adjacent flexible modules 4. A connecting block 6 is provided between each pair of adjacent flexible modules 4. The bottom surface of the flexible module 4 serves as the interface, with the flexible module 4 and the connecting block 6 respectively located on opposite sides of the bottom surface of the flexible module 4. The substrate 2 has a receiving groove 7 for accommodating the connecting block 6. Its function is to prevent the injection-molded layer 1 from bulging upwards and thus extend the service life of the suspended interlocking floor by allowing the flexible modules 4 to expand into the deformation gaps when the injection-molded layer 1 is heated, thereby extending the service life of the suspended interlocking floor. The staggered spatial relationship between the connecting block 6 and the flexible module 4 prevents the connecting block 6 from obstructing the expansion of the flexible module 4 into the deformation gaps when the flexible module 4 is heated, while also allowing the connecting block 6 to connect the various flexible modules 4 into a whole, ensuring the overall structural strength of the flexible module 4.

[0029] Specifically, such as Figure 2 As shown, the soft surface modules 4 are evenly distributed in a rectangular array. Their function is to ensure that all parts of the suspended interlocking floor have the same resistance to deformation.

[0030] Specifically, such as Figure 2 As shown, the two ends of the connecting block 6 are respectively connected to the bottom surfaces of two adjacent soft surface modules 4.

[0031] Specifically, such as Figure 1 As shown, at least two connecting blocks 6 are provided between every two adjacent flexible surface modules 4. The function of this is to enhance the connection strength between two adjacent flexible surface modules 4 by setting the number of connecting blocks 6 between every two adjacent flexible surface modules 4, and to avoid the phenomenon of the flexible surface module 4 rotating on the top surface of the substrate 2 that is easily caused by using only a single connecting block 6.

[0032] Specifically, such as Figure 2As shown, the shape and size of the receiving groove 7 are the same as those of the connecting block 6.

[0033] Specifically, such as Figure 2 As shown, the length of the connecting block 6 gradually decreases in the direction away from the soft surface module 4. Its function is that, through the design of the shape of the connecting block 6, it can expand upward into the deformation gap 5 when the connecting block 6 is heated and expands, thus preventing the connecting block 6 from breaking through the receiving groove 7.

[0034] Specifically, such as Figure 2 As shown, the bottom surface of the flexible module 4 is provided with an anti-rotation groove, and the top surface of the substrate 2 is provided with an anti-rotation protrusion corresponding to the anti-rotation groove. The shape and size of the anti-rotation protrusion are the same as those of the anti-rotation groove. Their function is to effectively prevent the flexible module 4 from rotating on the top surface of the substrate 2 by setting the anti-rotation groove and the anti-rotation protrusion, and at the same time increase the contact area between the injection molding layer 1 and the substrate 2, thereby increasing the connection performance between the injection molding layer 1 and the substrate 2.

[0035] Specifically, such as Figure 3 As shown, the anti-rotation groove is shaped like a star. Its function is to increase the surface area of ​​the side wall of the anti-rotation groove while preventing the soft surface module 4 from rotating, thus avoiding the anti-slip protrusion 8 from easily expanding inward and protruding upward when heated.

[0036] Specifically, such as Figure 1 As shown, the flexible module 4 has upper vent holes 10 penetrating both its upper and lower surfaces, and the base plate 2 has lower vent holes 11 corresponding to the upper vent holes 10. The upper vent holes 10 are separate from the anti-rotation groove. Their function is to allow air to circulate through both the upper and lower surfaces of the suspended interlocking floor through the upper vent holes 10 and lower vent holes 11.

[0037] Specifically, such as Figure 2 As shown, a drainage hole 12 is provided on the substrate 2 in the area corresponding to the deformation gap 5. Its function is to allow water to be drained from the deformation gap 5 through the drainage hole 12.

[0038] The working principle of this embodiment is explained as follows: When the suspended interlocking floor is heated and expands, the soft surface module 4 expands into the deformation gap 5, thereby ensuring the flatness of the top surface of the injection layer 1 and the stability of the connection between the injection layer 1 and the substrate 2, and extending the service life of the suspended interlocking floor.

[0039] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Any simple modifications, equivalent substitutions, and improvements made to the above embodiments based on the technical essence of the present utility model and within the spirit and principles of the present utility model shall still fall within the protection scope of the present utility model.

Claims

1. A micro-differentiated injection-molded anti-deformation suspended interlocking floor, characterized in that: The assembly includes an injection molding layer (1), a substrate (2), and a mounting frame (3) arranged sequentially from top to bottom. The injection molding layer (1) includes multiple flexible surface modules (4). A deformation gap (5) is left between every two adjacent flexible surface modules (4). A connecting block (6) is provided between every two adjacent flexible surface modules (4). The bottom surface of the flexible surface module (4) is used as the interface. The flexible surface module (4) and the connecting block (6) are respectively located on opposite sides of the bottom surface of the flexible surface module (4). The substrate (2) is provided with a receiving groove (7) for accommodating the connecting block (6).

2. The micro-differentiated injection-molded anti-deformation suspended interlocking floor according to claim 1, characterized in that: The soft surface modules (4) are uniformly distributed in a rectangular array.

3. The micro-differentiated injection-molded anti-deformation suspended interlocking floor according to claim 1, characterized in that: The two ends of the connecting block (6) are respectively connected to the bottom surfaces of two adjacent soft surface modules (4).

4. The micro-differentiated injection-molded anti-deformation suspended interlocking floor according to claim 1, characterized in that: At least two connecting blocks (6) are provided between every two adjacent soft surface modules (4).

5. The micro-differentiated injection-molded anti-deformation suspended interlocking floor according to claim 1, characterized in that: The shape and size of the receiving groove (7) are the same as those of the connecting block (6).

6. The micro-differentiated injection-molded anti-deformation suspended interlocking floor according to claim 5, characterized in that: The length of the connecting block (6) gradually decreases in the direction away from the soft surface module (4).

7. The micro-differentiated injection-molded anti-deformation suspended interlocking floor according to claim 1, characterized in that: The bottom surface of the soft surface module (4) is provided with an anti-rotation groove (8), and the top surface of the substrate (2) is provided with an anti-rotation protrusion (9) corresponding to the anti-rotation groove (8). The shape and size of the anti-rotation protrusion (9) are the same as those of the anti-rotation groove (8).

8. The micro-differentiated injection-molded anti-deformation suspended interlocking floor according to claim 7, characterized in that: The anti-rotation groove (8) is in the shape of a cross.

9. The micro-differentiated injection-molded anti-deformation suspended interlocking floor according to claim 8, characterized in that: The soft surface module (4) is provided with an upper vent hole (10) that penetrates the upper and lower surfaces of the soft surface module (4), and the substrate (2) is provided with a lower vent hole (11) corresponding to the upper vent hole (10). The upper vent hole (10) and the anti-rotation groove (8) are set separately.

10. The micro-differentiated injection-molded anti-deformation suspended interlocking floor according to claim 1, characterized in that: The substrate (2) has drainage holes (12) in the area corresponding to the deformation gap (5).