Photovoltaic panel impact resistance testing device

By designing an automated photovoltaic panel impact resistance testing device, which utilizes components such as columns, beams, moving seats, and lifting arms, automated testing of photovoltaic panels at different positions and heights is achieved. This solves the problems of low efficiency and manual operation in existing technologies, and improves testing efficiency and comprehensiveness.

CN223827250UActive Publication Date: 2026-01-23SHANDONG INST FOR PROD QUALITY INSPECTION
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Patent Information

Application Number
CN202520414538.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-11
Publication Date
2026-01-23
Estimated Expiration
2035-03-11

AI Technical Summary

Technical Problem

Existing photovoltaic panel impact resistance testing equipment is inefficient, unable to perform comprehensive and diverse tests, and requires manual operation.

Method used

A device comprising columns, beams, movable seats, lifting arms, and conveyor belts was designed to perform impact resistance tests on photovoltaic panels at different positions and heights through an automated system, utilizing impact balls for automated testing.

Benefits of technology

It has enabled the automation and diversification of photovoltaic panel impact resistance testing, improved testing efficiency, reduced manual operation, and enabled a comprehensive evaluation of the impact resistance performance of photovoltaic panels.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a photovoltaic panel shock resistance testing device which comprises stand columns and a cross beam, two ends of the cross beam are supported by the stand columns, a moving seat is arranged on the cross beam in a sliding mode, a lifting arm is arranged on the moving seat, and a containing box is installed on the lifting arm. A conveying mechanism is arranged in the stand columns located at one end of the beam, a workbench is arranged between the two stand columns, the bottom face of the workbench is obliquely arranged, and a plurality of supporting frames are arranged at the top of the workbench. An impact ball channel is formed in the containing box, one end of the impact ball channel is connected with a feeding port, the feeding port is matched with the position of an outlet of the conveying mechanism, the other end of the impact ball channel is connected with a discharging port, and stirring blades are rotationally installed at the discharging port; according to the utility model, the impact balls can be automatically filled, and the working efficiency is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to photovoltaic panel detection technical field, concretely relates to a photovoltaic panel impact resistance testing device. BACKGROUND

[0002] In a solar photovoltaic power generation system, photovoltaic panels as core components, their performance and reliability directly affect the operation effect and service life of the entire power generation system. Among them, the impact resistance of photovoltaic panels is one of the important indicators to evaluate their quality and reliability. In the actual use process, photovoltaic panels may be subjected to various external impacts, such as hail, etc. If the impact resistance of photovoltaic panels is poor, it may cause surface cracking, internal circuit damage, etc., and thus affect its power generation efficiency, and even cause the entire photovoltaic panel to be scrapped.

[0003] At present, there are certain limitations in the testing method and device for the impact resistance of photovoltaic panels on the market. Some traditional testing devices need manual placement of impact objects, which is low in efficiency. In addition, some testing devices have single functions and cannot comprehensively test the impact resistance of photovoltaic panels at different positions and different heights, which cannot meet the diversified testing needs. UTILITY MODEL CONTENTS

[0004] In view of the defects in the prior art, the utility model provides a photovoltaic panel impact resistance testing device.

[0005] The utility model is realized through the following technical schemes:

[0006] A photovoltaic panel impact resistance testing device, comprising a stand and a crossbeam, the two ends of the crossbeam are supported by the stand, a moving seat is slidably arranged on the crossbeam, a lifting arm is arranged on the moving seat, and a containing box is installed on the lifting arm; a conveying channel is arranged in the stand at one end of the crossbeam, a conveying belt is arranged in the conveying channel, baffles are arranged on the conveying belt, an inlet is arranged on the side wall of the conveying channel at the bottom of the conveying belt, an outlet is arranged on the side wall of the conveying channel at the top of the conveying belt, a gas cylinder and a first proximity switch are arranged on the other side wall of the conveying channel at the top of the conveying belt, and a second proximity switch is arranged on the piston rod of the gas cylinder; a workbench is arranged between the two stands, the bottom surface of the workbench is inclined, an opening matched with the inlet is arranged on the workbench, and a plurality of support frames are arranged on the top of the workbench; an impact ball channel is arranged in the containing box, an inlet is connected to one end of the impact ball channel, the position of the inlet is matched with the outlet, an outlet is connected to the other end of the impact ball channel, and a rotating blade is rotatably installed at the outlet.

[0007] Preferably, a first sliding rail assembly is arranged on the crossbeam, and the moving seat is installed on the first sliding rail assembly; a first rack is arranged on the crossbeam, a first gear meshing with the first rack is arranged on the moving seat, and the first gear is connected with a first motor.

[0008] Preferably, a second gear rack is arranged on the lifting arm, a second gear wheel engaged with the second gear rack is arranged on the moving seat, and the second gear wheel is connected with a second motor.

[0009] Preferably, a second sliding rail assembly is arranged on the moving seat, and the lifting arm is mounted on the second sliding rail assembly.

[0010] Preferably, a rotating shaft connected with a third motor is arranged at the discharge port, and a plurality of poking blades are arranged on the rotating shaft in a circumferential array.

[0011] Preferably, a flow guide groove is arranged at the opening.

[0012] The utility model discloses the beneficial effect lies in: the utility model discloses the impact of small ball to photovoltaic panel carries out the impact test, and the movement of moving seat can test different positions, and the lifting of lifting arm can realize the impact test of different height, the utility model discloses can automatically send the impact small ball to the impact ball channel for testing use, need not to carry out manual filling. BRIEF DESCRIPTION OF DRAWINGS

[0013] In order to more clearly illustrate the specific embodiment of the utility model or the technical scheme in the prior art, the following will be briefly introduced the drawings needed to be used in the specific embodiment or the prior art description. In all the drawings, similar elements or parts are generally identified by similar reference signs. In the drawings, the elements or parts are not necessarily drawn according to the actual proportion.

[0014] Figure 1 It is the axonometric drawing of the utility model.

[0015] Figure 2 It is the enlarged view of A of Figure 1

[0016] Figure 3 It is the axonometric drawing of the utility model.

[0017] Figure 4 It is the enlarged view of A of Figure 2

[0018] It is the front view of the utility model. Figure 5

[0019] It is the plan view of the utility model. Figure 6

[0020] It is the partial sectional view of the utility model located at the column of one end of the crossbeam. Figure 7

[0021] It is the partial structure view of the cylinder of the utility model. Figure 8

[0022] ​​Figure 9 It is the structure view of the containing box of the utility model.

[0023] In the drawing, 1, crossbeam;2, moving seat;3, first slide rail assembly;4, first rack;5, lifting arm;6, second slide rail assembly;7, second rack;8, second gear;9, conveying channel;10, conveying belt;11, baffle;12, air cylinder;13, first proximity switch;14, second proximity switch;15, containing box;16, impact ball channel;17, feeding port;18, discharging port;19, toggle vane;20, pivot;21, workbench;22, support frame;23, flow guide groove;24, stand;25, import;26, export. DETAILED DESCRIPTION

[0024] In order to make the above-mentioned purpose, features and advantages of the utility model more apparent, easy to understand, the specific implementation of the utility model is described in detail below with the drawings. In the following description, a lot of specific details are set forth in order to fully understand the utility model. But the utility model can be implemented in many other ways different from the description, and those skilled in the art can make similar improvements without departing from the connotation of the utility model, so the utility model is not limited by the specific embodiments disclosed below.

[0025] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or there can be intervening elements. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements can be present.

[0026] For ease of explanation, spatially relative terms such as "upper", "lower", "left", "right", and the like, can be used herein for describing an orientation of one element or feature to another element or feature as shown in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if a device in the figures is inverted, elements described as being on the "lower" side of other elements or features would then be oriented on "upper" sides thereof, and vice versa. Thus, the exemplary term "lower" can encompass both an orientation of inferior to and superior to other elements or features. Thus, the exemplary term "lower" can encompass both an orientation of inferior to and superior to other elements or features.

[0027] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this utility model belongs. The terminology used in the description of the utility model herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the utility model. As used herein, the term "and / or" includes any and all combinations of one or more of the associated listed items.

[0028] The utility model will be described in detail below with the drawings:

[0029] Overall structure of the device:

[0030] The impact test device for the photovoltaic panel mainly consists of a stand 24, a crossbeam 1, a moving seat 2, a lifting arm 5, a containing box 15, a conveying belt 10, a workbench 21 and the like. The crossbeam 1 is supported at both ends by the stand 24 to form a stable frame structure. The moving seat 2 is slidably arranged on the crossbeam 1 and can move left and right on the crossbeam 1. The lifting arm 5 is arranged on the moving seat 2 and can be lifted up and down. The containing box 15 is installed on the lifting arm 5 and used for storing impact balls.

[0031] Impact ball conveying system:

[0032] The stand 24 at one end of the crossbeam 1 is provided with a conveying channel 9, and the conveying channel 9 is provided with a conveying belt 10. The conveying belt 10 is provided with baffles 11 arranged in rows for separating impact balls and ensuring the orderly conveying of the impact balls. The side wall of the conveying channel 9 at the bottom of the conveying belt 10 is provided with an inlet 25, and the side wall of the conveying channel 9 at the top of the conveying belt 10 is provided with an outlet 26. The workbench 21 is arranged between the two stands 24, and the bottom surface of the workbench 21 is inclined. The workbench 21 is provided with an opening matched with the inlet 25, and the opening is provided with a flow guide groove 23. When the impact balls are impacted from the discharge port 18 to the photovoltaic panel on the workbench 21, they will fall into the workbench 21 and then enter the inlet 25 of the conveying channel 9 through the opening along the inclined bottom surface of the workbench 21 and the flow guide groove 23, and then be conveyed to the outlet 26 at the top by the conveying belt 10.

[0033] The other side wall of the conveying channel 9 at the top of the conveying belt 10 is provided with a pneumatic cylinder 12 and a first proximity switch 13, and the piston rod of the pneumatic cylinder 12 is provided with a second proximity switch 14. When it is necessary to add impact balls in the containing box 15, the containing box 15 is controlled to move to the outlet 26 so that the inlet 17 is connected with the outlet 26, and then the conveying belt 10 is controlled to start. When the first proximity switch 13 and the second proximity switch 14 simultaneously detect signals, it indicates that there are impact balls on the baffles 11. At this time, the piston rod of the pneumatic cylinder 12 is extended to push the impact balls into the containing box 15. The filling quantity of the impact balls can be technically controlled by the action of the piston rod of the pneumatic cylinder, and when the preset quantity is reached, the conveying belt 10 stops working.

[0034] Driving structure of the moving seat 2 and the lifting arm 5:

[0035] A first slide rail assembly 3 is mounted on the crossbeam 1, and a movable seat 2 is mounted on the first slide rail assembly 3. A first rack 4 is also mounted on the crossbeam 1, and a first gear meshing with the first rack 4 is mounted on the movable seat 2. The first gear is connected to a first motor. The first motor drives the first gear to rotate. Because the first gear meshes with the first rack 4, the movable seat 2 slides along the first slide rail assembly 3 on the crossbeam 1, enabling testing of different positions on the photovoltaic panel.

[0036] A second rack 7 is provided on the lifting arm 5, and a second gear 8 meshing with the second rack 7 is provided on the movable base 2. The second gear 8 is connected to a second motor. A second slide rail assembly 6 is also provided on the movable base 2, and the lifting arm 5 is mounted on the second slide rail assembly 6. The second motor drives the second gear 8 to rotate, and the second gear 8 cooperates with the second rack 7 to make the lifting arm 5 move up and down along the second slide rail assembly 6 on the movable base 2, realizing impact testing at different heights.

[0037] Impact ball release structure:

[0038] An impact ball channel 16 is provided inside the holding box 15, and impact balls are placed in the impact ball channel 16. One end of the impact ball channel 16 is connected to an inlet 17, which is positioned to match the outlet 26, ensuring that the impact balls exiting the outlet 26 can smoothly enter the impact ball channel 16. The other end of the impact ball channel 16 is connected to an outlet 18, and a rotating shaft 20 connected to a third motor is provided at the outlet 18. A circumferential array of actuating blades 19 is arranged on the rotating shaft 20. When impact testing is required, the third motor drives the rotating shaft 20 to rotate, which in turn drives the actuating blades 19 to rotate, pushing the impact balls out of the outlet 18, thus realizing the impact test on the photovoltaic panel.

[0039] Testing process:

[0040] First, the photovoltaic panel to be tested is placed on the support frame 22 on the workbench 21. The device is started, controlling the movement of the inlet 17 of the holding box 15 to the outlet 26. The impact balls in the workbench 21 are conveyed from the inlet 25 to the outlet 26 via the conveyor belt 10, and then enter the impact ball channel 16 of the holding box 15 through the inlet 17. The moving seat 2 is moved to the designated test position by the first motor, and the lifting arm 5 is raised and lowered to the required impact height by the second motor. Then, the third motor drives the actuating blade 19 to rotate, pushing the impact balls out from the outlet 18 to impact the photovoltaic panel. The impact balls fall back into the workbench 21 after impact, and can be conveyed again when the impact balls in the holding box 15 need to be replenished.

[0041] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and not to limit it. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this utility model, and they should all be covered within the scope of the claims and specification of this utility model.

Claims

1. A photovoltaic panel impact resistance testing device, comprising a column (24) and a crossbeam (1), characterized in that: The two ends of the crossbeam (1) are supported by columns (24). A movable seat (2) is slidably mounted on the crossbeam (1). A lifting arm (5) is mounted on the movable seat (2). A container (15) is mounted on the lifting arm (5). A conveying channel (9) is provided in the column (24) at one end of the crossbeam (1). A conveyor belt (10) is provided in the conveying channel (9). Baffles (11) are arranged on the conveyor belt (10). An inlet (25) is provided on the side wall of the conveying channel (9) at the bottom of the conveyor belt (10). An outlet (26) is provided on the side wall of the conveying channel (9) at the top of the conveyor belt (10). A cylinder (1) is provided on the other side wall of the conveying channel (9) at the top of the conveyor belt (10). 2) A second proximity switch (14) is provided on the piston rod of the cylinder (12) and the first proximity switch (13); a workbench (21) is provided between the two columns (24), the bottom surface of the workbench (21) is inclined, an opening that matches the inlet (25) is provided on the workbench (21), and several support frames (22) are provided on the top of the workbench (21); an impact ball channel (16) is provided in the container (15), one end of the impact ball channel (16) is connected to the feed port (17), the feed port (17) matches the position of the outlet (26), the other end of the impact ball channel (16) is connected to the discharge port (18), and a rotatable blade (19) is rotatably installed at the discharge port (18).

2. The photovoltaic panel impact resistance testing device as described in claim 1, characterized in that: The crossbeam (1) is provided with a first slide rail assembly (3), and the movable seat (2) is installed on the first slide rail assembly (3); the crossbeam (1) is provided with a first rack (4), and the movable seat (2) is provided with a first gear that meshes with the first rack (4), and the first gear is connected to the first motor.

3. The photovoltaic panel impact resistance testing device as described in claim 1, characterized in that: The lifting arm (5) is provided with a second rack (7), and the moving seat (2) is provided with a second gear (8) that meshes with the second rack (7). The second gear (8) is connected to the second motor.

4. The photovoltaic panel impact resistance testing device as described in claim 1, characterized in that: The movable seat (2) is provided with a second slide rail assembly (6), and the lifting arm (5) is installed on the second slide rail assembly (6).

5. The photovoltaic panel impact resistance testing device as described in claim 1, characterized in that: The discharge port (18) is provided with a rotating shaft (20) connected to the third motor, and the rotating shaft (20) is provided with a circumferential array of agitator blades (19).

6. The photovoltaic panel impact resistance testing device as described in claim 1, characterized in that: A flow guide groove (23) is provided at the opening.