Multi-mode stirring device for emulsification blending kettle
By introducing a strengthening device into the emulsification mixing tank, the problem of particulate matter sedimentation was solved, resulting in better mixing effect and product quality, and improving the functionality of the mixing tank.
Patent Information
- Application Number
- CN202423093763.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-16
- Publication Date
- 2026-01-27
- Estimated Expiration
- 2034-12-16
AI Technical Summary
Traditional emulsifying mixing tanks are difficult to effectively mix particulate matter in coating raw materials and catalysts, leading to precipitation, which affects the quality of the finished product and the performance of the mixing tank.
A multi-mode stirring device for an emulsification mixing tank was designed. By setting a reinforcing device on the lower shell, including a servo motor, a toothed ring, a mounting rod, and a stabilizing rod, the device ensures stable rotation and thorough mixing of the mixing tank, and avoids particulate matter sedimentation.
It achieves thorough mixing of liquid raw materials, improves the performance of the mixing tank and the quality of the emulsified product, avoids the sedimentation of particulate matter at the bottom of the tank, and enhances the functionality of the mixing tank.
Smart Images
Figure CN223832128U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of stirring device technology, and in particular to a multi-mode stirring device for emulsification mixing tanks. Background Technology
[0002] In the production of chemical coatings, emulsification mixing tanks are used to process various materials in order to ensure that they are fully emulsified and mixed. Different mixing modes and rates are set for coatings with different properties to process and emulsify them accordingly.
[0003] In traditional emulsification mixing tanks, the corresponding liquid and catalyst are first poured into the tank through the feed inlet of the upper shell. Then, the control box is used to set and adjust the mixing tank. At this time, the servo motor on the surface of the upper shell will start running, which will drive the internal stirring rod to rotate and continue to stir the liquid. Finally, the emulsified product is output from the discharge pipe. However, in actual use, it has been found that the coating raw materials and catalysts contain a large amount of particulate matter. The stirring rod of the mixing tank cannot reach the particulate matter at the bottom of the mixing tank, causing these particulate matter to settle and making it difficult to fully mix and react with the liquid. This affects the quality of the finished coating and also reduces the performance and functionality of the mixing tank. Utility Model Content
[0004] This invention addresses the problem that coating raw materials and catalysts contain a large amount of particulate matter, and the stirring rod of the mixing vessel cannot reach the particulate matter at the bottom of the mixing vessel, causing these particulate matter to settle and making it difficult to fully mix and react with the liquid, thus affecting the quality of the finished coating and reducing the performance and functionality of the mixing vessel. The proposed invention is a multi-mode stirring device for emulsification mixing vessels.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: a multi-mode stirring device for an emulsification mixing tank, comprising a stirring tank, the stirring tank comprising an upper shell and a lower shell, the upper shell and the lower shell being rotatably connected to each other, a stirring motor being provided on the surface of the upper shell, a feed inlet being provided on one side surface of the upper shell, a mounting frame being fixedly connected to the surface of the upper shell, a discharge pipe being fixedly connected to the bottom surface of the lower shell, a control box being fixedly connected to the surface of the mounting frame, a reinforcing device being provided on the surface of the lower shell, the reinforcing device comprising a servo motor, a gear ring being fixedly connected to the surface of the lower shell, a servo motor being fixedly connected to the surface of the mounting frame, a gear being fixedly connected to the output end of the servo motor, the gear meshing with the gear ring, a mounting ring being fixedly connected to the arc surface of the lower shell, and a plurality of evenly distributed mounting rods being slidably connected to the inner wall of the mounting ring, the plurality of mounting rods being fixedly connected to the arc surface of the upper shell respectively.
[0006] The effect achieved by the above components is that when the mixing tank is used for emulsification of liquids, it can better mix the liquid raw materials thoroughly, and it is less likely that particulate matter will settle at the bottom of the mixing tank, which further improves the use effect and functionality of the mixing tank, and also improves the quality of the emulsified product.
[0007] Preferably, a stabilizing rod is fixedly connected to the surface of several mounting rods, and an arc-shaped plate is fixedly connected to one end of each stabilizing rod. The inner wall of the arc-shaped plate is slidably connected to the arc surface of the upper shell and the lower shell.
[0008] The effect achieved by the above components is that, through the setting of the stabilizing rod and the arc plate, when the lower shell rotates, it better ensures a stable connection with the upper shell, making it less prone to shaking and misalignment, thus ensuring the normal use of the mixing vessel.
[0009] Preferably, a protective sleeve is fitted on the arc surface of the output end of the servo motor. The protective sleeve is a rubber sleeve and is fixedly connected to the surface of the servo motor.
[0010] The effect achieved by the above-mentioned components is that, by setting up the protective cover, it is not easy for impurities to enter the interior of the servo motor at the output end during use, thus preventing damage to the internal components.
[0011] Preferably, the output end of the servo motor is rotatably connected to a reinforcing rod, one end of the reinforcing rod is fixedly connected to a reinforcing ring, and the reinforcing ring is rotatably connected to the arc surface of the discharge pipe.
[0012] The effect achieved by the above components is that, by setting up the reinforcing ring and reinforcing rod, the output end of the servo motor can be kept stable during operation, and it is not easy to shake. It can better drive the lower housing to rotate, and better emulsify the liquid.
[0013] Preferably, a brush rod is fixedly connected to the arc surface of the reinforcing rod, and the brush rod is slidably connected to the surface of the toothed ring.
[0014] The effect achieved by the above components is that, through the setting of the brush rod, the toothed ring will slide and rub against the brush rod as the lower housing rotates, ensuring that impurities and dirt do not easily adhere to the surface of the toothed ring, thereby ensuring stable meshing between the toothed ring and the gear.
[0015] Preferably, the surface of the mounting frame is provided with a support device, the support device including a plurality of clamping plates, the plurality of clamping plates being fixedly connected to the surface of the mounting frame, the inner walls of the plurality of clamping plates being respectively clamped with support plates, the surface of the support plates being threaded with bolts, the bolts being inserted through the surface of the clamping plates, and a support ring being fixedly connected to the arc surface of the lower housing, the support plate being slidably connected to the inner wall of the support ring.
[0016] The effect achieved by the above components is that when the mixing vessel is in use, the lower shell can stably bear the liquid mixing and processing, and is not prone to deformation and damage due to excessive load, thus ensuring the normal use of the mixing vessel.
[0017] Preferably, one end of the bolt is fixedly connected to an operating block, and the surface of the operating block is provided with several protective protrusions.
[0018] The effect achieved by the above components is that the operation block makes it easier and faster to use the bolts, thus making it easier to disassemble and assemble the support plate, and improving the ease of use of the support device.
[0019] Preferably, a nut is threaded onto the arc surface of the bolt, and the nut abuts against the surface of the support plate.
[0020] The effect achieved by the above components is that, by setting the nut, when the bolt fixes the position of the support plate, the bolt is not easy to rotate, thereby ensuring the stable use of the support device.
[0021] In summary, the beneficial effects of this utility model are as follows:
[0022] When emulsifying liquids, the stirred tank can better mix the liquid raw materials thoroughly, and it is less likely for particulate matter to settle at the bottom of the stirred tank. This further improves the performance and functionality of the stirred tank, and also improves the quality of the emulsified product. Attached Figure Description
[0023] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0024] Figure 2 This is a three-dimensional structural diagram of the reinforcing device of this utility model;
[0025] Figure 3 This utility model Figure 2 A side view of the three-dimensional structure;
[0026] Figure 4 This is a three-dimensional structural diagram of the support device of this utility model.
[0027] Legend: 1. Mixing vessel; 2. Upper shell; 3. Lower shell; 4. Mixing motor; 5. Feed inlet; 6. Mounting frame; 7. Discharge pipe; 8. Reinforcing device; 81. Gear ring; 82. Servo motor; 83. Gear; 84. Mounting rod; 85. Mounting ring; 86. Stabilizing rod; 87. Arc plate; 88. Protective sleeve; 89. Reinforcing rod; 810. Reinforcing ring; 811. Brush rod; 9. Support device; 91. Support ring; 92. Clamping plate; 93. Support plate; 94. Bolt; 95. Operating block; 96. Nut; 10. Control box. Detailed Implementation
[0028] Reference Figure 1 As shown, this embodiment discloses a multi-mode stirring device for an emulsification mixing tank, including a stirring tank 1. The stirring tank 1 includes an upper shell 2 and a lower shell 3, which are rotatably connected to each other. A stirring motor 4 is provided on the surface of the upper shell 2. A feed inlet 5 is provided on one side surface of the upper shell 2. A mounting frame 6 is fixedly connected to the surface of the upper shell 2. A discharge pipe 7 is fixedly connected to the bottom surface of the lower shell 3. A control box 10 is fixedly connected to the surface of the mounting frame 6. A reinforcing device 8 is provided on the surface of the lower shell 3. A support device 9 is provided on the surface of the mounting frame 6.
[0029] Reference Figure 1 and Figure 2 as well as Figure 3 As shown, this embodiment discloses a strengthening device 8 including a servo motor 82, a gear ring 81 fixedly connected to the surface of the lower housing 3, a servo motor 82 fixedly connected to the surface of the mounting bracket 6, a gear 83 fixedly connected to the output end of the servo motor 82, the gear 83 meshing with the gear ring 81, a mounting ring 85 fixedly connected to the arc surface of the lower housing 3, and several evenly distributed mounting rods 84 slidably connected to the inner wall of the mounting ring 85, the mounting rods 84 being fixedly connected to the arc surface of the upper housing 2 respectively. When emulsifying liquid in the stirring tank 1, the corresponding liquid and catalyst are first poured into the stirring tank 1 through the feed inlet 5 of the upper housing 2, and then the control box 10 is used to set and adjust the stirring tank 1. At this time, the servo motor 82 on the surface of the upper housing 2... 2 will start operating, thereby driving the internal stirring rod to rotate and continue stirring the liquid. At the same time, the servo motor 82 on the mounting bracket 6 will start, and the output end of the servo motor 82 will rotate, thereby causing the gear 83 on its output end to rotate. Because the gears 83 on the lower housing 3 mesh with each other, the lower housing 3 will rotate at this time, and the direction of rotation is opposite to the direction of rotation of the stirring rod. At the same time, the mounting rod 84 on the upper housing 2 will slide against the inner wall of the mounting ring 85 of the lower housing 3. At this time, when the stirring vessel 1 is emulsifying the liquid, the liquid raw materials are better mixed and processed, and it is less likely that particulate matter will settle at the bottom of the stirring vessel 1, further improving the use effect and functionality of the stirring vessel 1, and also improving the quality of the emulsified product.
[0030] Reference Figure 1 and Figure 2 as well as Figure 3As shown, this embodiment discloses several mounting rods 84 with stabilizing rods 86 fixedly connected to their surfaces. One end of each stabilizing rod 86 is fixedly connected to an arc-shaped plate 87. The inner wall of the arc-shaped plate 87 is slidably connected to the arc surfaces of the upper housing 2 and the lower housing 3. By setting the stabilizing rods 86 and the arc-shaped plate 87, the lower housing 3 can better ensure a stable connection with the upper housing 2 when it rotates, making it less prone to shaking or misalignment, thus ensuring the normal use of the mixing vessel 1. A protective sleeve 88 is fitted on the arc surface of the output end of the servo motor 82. The protective sleeve 88 is a rubber sleeve and is fixedly connected to the surface of the servo motor 82. By setting the protective sleeve 88, it is possible for impurities to enter the interior of the servo motor 82 at its output end during use, thus preventing damage to internal components.
[0031] Reference Figure 1 and Figure 2 as well as Figure 3 As shown, this embodiment discloses that the output end of the servo motor 82 is rotatably connected to a reinforcing rod 89, and one end of the reinforcing rod 89 is fixedly connected to a reinforcing ring 810. The reinforcing ring 810 is rotatably connected to the arc surface of the discharge pipe 7. Through the setting of the reinforcing ring 810 and the reinforcing rod 89, the output end of the servo motor 82 can be kept stable during operation and is not prone to shaking. It can better drive the lower housing 3 to rotate and better emulsify the liquid. A brush rod 811 is fixedly connected to the arc surface of the reinforcing rod 89. The brush rod 811 is slidably connected to the surface of the toothed ring 81. Through the setting of the brush rod 811, the toothed ring 81 will slide and rub against the brush rod 811 when it rotates with the lower housing 3, ensuring that impurities and dirt do not easily adhere to the surface of the toothed ring 81, thereby ensuring stable meshing between the toothed ring 81 and the gear 83.
[0032] Reference Figure 1 and Figure 2 as well as Figure 4 As shown, this embodiment discloses a support device 9 comprising several clamping plates 92, which are respectively fixedly connected to the surface of the mounting frame 6. Support plates 93 are respectively clamped to the inner walls of the clamping plates 92. Bolts 94 are threadedly connected to the surface of the support plates 93, and the bolts 94 are inserted through the surface of the clamping plates 92. A support ring 91 is fixedly connected to the arc surface of the lower housing 3. The support plates 93 are slidably connected to the inner wall of the support ring 91. When reinforcing the lower housing 3 of the mixing vessel 1, the support plates 93 are first clamped into the inner wall of the clamping plates 92, so that the support plates 93 are inserted into the inner wall of the support ring 91. Then, the bolts 94 are threaded through the surface of the clamping plates and threadedly connected to the surface of the support plates 93, penetrating the surface of the support plates 93. When the mixing vessel 1 is in use, the lower housing 3 can stably bear the liquid mixing and processing, and is less prone to deformation and damage due to excessive load, ensuring the normal use of the mixing vessel 1.
[0033] Reference Figure 1 and Figure 2 as well as Figure 4 As shown, this embodiment discloses that one end of the bolt 94 is fixedly connected to an operating block 95. The surface of the operating block 95 is provided with several protective protrusions. The operation block 95 makes the bolt 94 more convenient and quick to use, thereby making it easier to assemble and disassemble the support plate 93 and improving the ease of use of the support device 9. A nut 96 is threadedly connected to the arc surface of the bolt 94. The nut 96 abuts against the surface of the support plate 93. The nut 96 prevents the bolt 94 from rotating when fixing the position of the support plate 93, thereby ensuring the stable use of the support device 9.
[0034] Working Principle: When the stirred tank 1 is used for liquid emulsification, the corresponding liquid and catalyst are first poured into the stirred tank 1 through the feed port 5 of the upper shell 2. Then, the control box 10 is used to set and adjust the stirred tank 1. At this time, the servo motor 82 on the surface of the upper shell 2 will start running, thereby driving the internal stirring rod to rotate and continue stirring the liquid. At the same time, the servo motor 82 on the mounting bracket 6 is started, and the output end of the servo motor 82 will rotate, thereby causing the gear 83 on its output end to rotate. Because the gears 83 on the lower shell 3 mesh with each other, the lower shell 3 will rotate at this time, and the direction of rotation is opposite to the direction of rotation of the stirring rod. At the same time, the mounting rod 84 on the upper shell 2 will slide against the inner wall of the mounting ring 85 of the lower shell 3. At this time, when the stirred tank 1 is used for liquid emulsification, the liquid raw materials are better mixed and processed, and it is not easy for particulate matter to settle at the bottom of the stirred tank 1, which further improves the use effect and functionality of the stirred tank 1, and also improves the quality of the emulsified product.
[0035] When reinforcing the lower shell 3 of the mixing vessel 1, firstly, the support plate 93 is inserted into the inner wall of the clamping plate 92, so that the support plate 93 is inserted into the inner wall of the support ring 91. Then, the bolt 94 passes through the surface of the insert plate and is threaded onto the surface of the support plate 93, and passes through the surface of the support plate 93. At this time, when the mixing vessel 1 is in use, the lower shell 3 can stably bear the liquid mixing and processing, and it is not easy for the lower shell 3 to be deformed and damaged due to excessive load, thus ensuring the normal use of the mixing vessel 1.
Claims
1. A multi-mode stirring device for an emulsification mixing vessel, comprising a stirring vessel (1), characterized in that: The stirring vessel (1) includes an upper shell (2) and a lower shell (3), which are rotatably connected to each other. A stirring motor (4) is provided on the surface of the upper shell (2), and a feed inlet (5) is provided on one side surface of the upper shell (2). A mounting bracket (6) is fixedly connected to the surface of the upper shell (2), and a discharge pipe (7) is fixedly connected to the bottom surface of the lower shell (3). A control box (10) is fixedly connected to the surface of the mounting bracket (6), and a reinforcing device (8) is provided on the surface of the lower shell (3). The mounting bracket (6) includes a servo motor (82), a gear ring (81) fixedly connected to the surface of the lower housing (3), a servo motor (82) fixedly connected to the surface of the mounting bracket (6), a gear (83) fixedly connected to the output end of the servo motor (82), the gear (83) meshing with the gear ring (81), a mounting ring (85) fixedly connected to the arc surface of the lower housing (3), and a number of evenly distributed mounting rods (84) slidably connected to the inner wall of the mounting ring (85), and the number of mounting rods (84) fixedly connected to the arc surface of the upper housing (2) respectively.
2. The multi-mode stirring device for emulsification mixing tank according to claim 1, characterized in that: A stabilizing rod (86) is fixedly connected to the surface of several mounting rods (84), and an arc plate (87) is fixedly connected to one end of the stabilizing rod (86). The inner wall of the arc plate (87) is slidably connected to the arc surface of the upper shell (2) and the lower shell (3).
3. The multi-mode stirring device for emulsification mixing tank according to claim 1, characterized in that: A protective sleeve (88) is fitted on the arc surface of the output end of the servo motor (82). The protective sleeve (88) is a rubber sleeve and is fixedly connected to the surface of the servo motor (82).
4. The multi-mode stirring device for emulsification mixing tank according to claim 1, characterized in that: The output end of the servo motor (82) is rotatably connected to a reinforcing rod (89), and one end of the reinforcing rod (89) is fixedly connected to a reinforcing ring (810). The reinforcing ring (810) is rotatably connected to the arc surface of the discharge pipe (7).
5. The multi-mode stirring device for emulsification mixing tank according to claim 4, characterized in that: A brush rod (811) is fixedly connected to the arc surface of the reinforcing rod (89), and the brush rod (811) is slidably connected to the surface of the toothed ring (81).
6. The multi-mode stirring device for emulsification mixing tank according to claim 1, characterized in that: The mounting frame (6) is provided with a support device (9), which includes several clamping plates (92). The clamping plates (92) are fixedly connected to the surface of the mounting frame (6). The inner walls of the clamping plates (92) are respectively clamped with support plates (93). The surface of the support plates (93) is threaded with bolts (94). The bolts (94) are inserted into the surface of the clamping plates (92). The arc surface of the lower housing (3) is fixedly connected with a support ring (91). The support plate (93) is slidably connected to the inner wall of the support ring (91).
7. The multi-mode stirring device for emulsification mixing tank according to claim 6, characterized in that: One end of the bolt (94) is fixedly connected to an operating block (95), and the surface of the operating block (95) is provided with several protective protrusions.
8. The multi-mode stirring device for emulsification mixing tank according to claim 6, characterized in that: A nut (96) is threaded onto the arc surface of the bolt (94), and the nut (96) abuts against the surface of the support plate (93).