Mixing unit for manufacturing carbon molecular sieve

By introducing the uniform material distribution component and the swirling and polishing action of the mixing roller into the mixing unit, the problem of mixing efficiency when mixing phenolic plastic foam granules and fluid additives is solved, achieving a fast and efficient mixing effect, which is suitable for carbon molecular sieve production.

CN223832210UActive Publication Date: 2026-01-27ANHUI HAINA NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202520182829.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-06
Publication Date
2026-01-27
Estimated Expiration
2035-02-06

AI Technical Summary

Technical Problem

In existing technologies, phenolic plastic foam particles tend to form loose clumps when mixed with fluid additives, which prolongs the mixing time, affects the mixing efficiency, and is not suitable for industrial production.

Method used

A mixing unit comprising a tank, a stirring component, and a homogenizing component was designed. The stirring component consists of a motor-driven stirring roller and protrusions. The homogenizing component uses the swirling and polishing action of the protrusions to premix the raw materials and additives in the tank and cause them to fall, thereby improving the mixing efficiency.

Benefits of technology

Through the design of the uniform material component, raw materials and additives are rapidly dispersed and mixed in the tank, improving mixing efficiency and meeting the needs of industrial production.

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Abstract

The utility model provides a mixing unit for manufacturing a carbon molecular sieve, which relates to the field of carbon molecular sieve production, and comprises a tank body and two groups of stirring pieces combined with the tank body, and the stirring parts of the stirring pieces are positioned in the tank body; the device further comprises a material uniformizing part. The material uniformizing part comprises two bulges which sleeve the stirring part and are used for stirring, and the two bulges are combined into a circular structure and are fixed on the inner wall of the tank body; the protrusion is provided with a slope, and the edge, used for forming the circular structure, of the protrusion is provided with a notch. According to the utility model, the material uniformizing piece is arranged in the tank, and the two convex rings in the material uniformizing piece correspond to the stirring roller in a sleeving manner, so that when entering the tank body together, raw materials and auxiliaries are rotationally thrown by the stirring roller above the two bulges, the raw materials and the auxiliaries are dispersed to the convex slopes to be premixed and fall to the bottom of the tank through the notches to be remixed, and the material stirring efficiency is further improved.
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Description

Technical Field

[0001] This utility model relates to the field of carbon molecular sieve production, and in particular to a mixing unit for making carbon molecular sieves. Background Technology

[0002] Floral foam made from phenolic plastic foam is the main raw material for making molecular sieves. After being crushed, dried and ground, the raw material is further processed by a mixing unit. At present, the additives used in the mixing process are mainly fluids such as water, asphalt and resin. When the fluids come into contact with the dry phenolic plastic foam particles, they will form loose and cotton-like clumps. Therefore, in most cases, the mixing time is extended to improve the mixing effect. However, in industrial production, trading time for quality is obviously not the optimal solution. Therefore, it is necessary to propose a mixing unit with high mixing efficiency for making carbon molecular sieves. Utility Model Content

[0003] The purpose of this invention is to provide a mixing unit for producing carbon molecular sieves, so as to solve the above-mentioned technical problems.

[0004] To solve the above-mentioned technical problems, this utility model adopts the following technical solution:

[0005] A mixing unit for producing carbon molecular sieves includes a tank and two sets of mixing components connected to the tank, with the mixing part of the mixing components located in the tank.

[0006] It also includes a material homogenizer; the material homogenizer includes two protrusions in the ring-shaped agitator for the agitation part, the two protrusions are combined into a circular structure and fixed to the inner wall of the tank; the protrusions have slopes, and the edges of the protrusions used to form the circular structure have notches; when the raw materials and additives enter the tank together, they are swirled and thrown by the agitator part in the agitator, so that the raw materials and additives are premixed on the slope and fall through the notches.

[0007] Preferably, the protruding ring of the agitator has a cover for the agitation part, and the cover does not interfere with the agitation action of the agitator.

[0008] Preferably, the stirring component includes a motor and a stirring roller, wherein the motor is equipped with a reducer and the stirring roller is equipped with a coupling connected to the transmission part of the reducer; it also includes a shaft seat that supports the stirring roller at the bottom of the tank.

[0009] Preferably, the tank has multiple inlets for raw materials and additives to enter the tank, and there is also a discharge outlet at the bottom of the tank.

[0010] Preferably, it also includes a material distribution section located at the bottom of the tank, the material distribution section having two discharge ports, each equipped with a discharger.

[0011] Preferably, the unloading rate of the unloader is adjustable, and the mixture discharged from the outlet enters the distribution section.

[0012] The beneficial effects of this utility model are:

[0013] This invention features a material equalization component inside the tank. Two raised rings in the equalization component correspond to the stirring rollers. When the raw materials and additives enter the tank together, they are swirled and thrown by the stirring rollers above the two raised rings, causing the raw materials and additives to be dispersed to the raised slope for pre-mixing and then fall through the notch to the bottom of the tank for re-mixing, thereby improving the mixing efficiency. Attached Figure Description

[0014] Figure 1 A schematic diagram of the mixing unit for producing carbon molecular sieves;

[0015] Figure 2 for Figure 1 Side view of the unit shown;

[0016] Figure 3 for Figure 1 Cross-sectional view of the unit shown;

[0017] Figure 4 This is a structural diagram of the material distribution section and unloading device in the unit;

[0018] Figure 5 This is a schematic diagram of the material equalization component in the unit;

[0019] Figure 6 for Figure 5 A schematic diagram of the uniform material component from another perspective;

[0020] Reference numerals in the attached drawings: 1. Tank body; 2. Distributor section; 3. Agitator; 31. Motor; 32. Reducer; 33. Coupling; 34. Agitator roller; 35. Shaft seat; 4. Inlet; 5. Unloader; 6. Blender; 61. First protrusion; 62. Second protrusion; 63. Notch; 64. First hood opening; 65. Second hood opening. Detailed Implementation

[0021] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. Preferred embodiments of this utility model are shown in the drawings. However, this utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a more thorough and complete understanding of the disclosure of this utility model.

[0022] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.

[0023] The specific embodiments of this utility model are described below with reference to the accompanying drawings.

[0024] Example 1

[0025] This embodiment presents a mixing unit for producing carbon molecular sieves; please refer to [link / reference]. Figures 1-6 The mixing unit for making carbon molecular sieves includes a tank 1 and two sets of mixing components 3 connected to the tank 1. In this embodiment, the tank 1 has a cylindrical cross-section, with multiple material inlets 4 at the top for raw materials and additives to enter the tank 1, and a discharge outlet at the bottom.

[0026] Please see Figure 3 The stirring component 3 includes a motor 31 and a stirring roller 34. The motor 31 is equipped with a reducer 32. The stirring roller 34 is located in the tank 1 and is equipped with a coupling 33 connected to the transmission part of the reducer 32. In addition, the stirring component 3 also includes a shaft seat 35, which supports the stirring roller 34 at the bottom of the tank 1.

[0027] It should be noted that in this embodiment, the two sets of stirring components 3 rotate in different directions. That is, one set of stirring components 3 rotates clockwise, while the other set of stirring components 3 rotates counterclockwise.

[0028] Please see Figures 1-4 The tank body 1 has a distribution section 2 at the bottom. The mixture discharged from the above-mentioned outlet enters the distribution section 2 and is then processed by... Figure 4 Specifically, the material distribution section 2 has two discharge ports, each equipped with a discharger 5, which can control the discharge rate of the discharge ports.

[0029] In this embodiment, the unloader 5 is a mechanical unloading structure, which mainly consists of a blocking part and a blocking part adjustment structure. The blocking part adjustment structure adjusts the opening of the blocking part, thereby adjusting the unloading rate of the unloading port. It should be noted that the unloader 5 can also be an electrical structure such as a solenoid valve that adjusts the opening.

[0030] Please see Figure 3 , Figure 5 and Figure 6 The tank body 1 is also equipped with a material leveling component 6, which includes two protrusions that surround the stirring roller 34. In this embodiment, the two protrusions are a first protrusion 61 and a second protrusion 62. It should be noted that the first protrusion 61 and the second protrusion 62 have a first cover 64 and a second cover 65 that surround the stirring roller 34, and the first cover 64 and the second cover 65 do not interfere with the stirring action of the stirring roller 34.

[0031] Please see Figure 5 and Figure 6The first protrusion 61 and the second protrusion 62 have slopes, and the first protrusion 61 and the second protrusion 62 are combined into a circular structure and fixed to the inner wall of the tank 1. In addition, the edges of the first protrusion 61 and the second protrusion 62 used to form the circular structure have notches 63. In this way, when the raw materials and additives enter the tank 1 together, they are spun and polished by the stirring roller 34 above the first protrusion 61 and the second protrusion 62, so that the raw materials and additives are dispersed to the slope for premixing and fall through the notches 63.

[0032] The technical features of the above embodiments can be combined in any way. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0033] The embodiments described above are merely illustrative of several implementations of this utility model, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.

Claims

1. A mixing unit for producing carbon molecular sieves, comprising a tank and two sets of mixing components connected to the tank, characterized in that: The mixing part of the agitator is located in the tank; it also includes a material homogenizer; the material homogenizer includes two protrusions in the agitator that are used for mixing, the two protrusions are combined into a circular structure and fixed to the inner wall of the tank; the protrusions have slopes, and the edges of the protrusions that form the circular structure have notches; when the raw materials and additives enter the tank together, they are swirled and thrown by the mixing part of the agitator, so that the raw materials and additives are premixed on the slope and fall through the notches.

2. The mixing unit for producing carbon molecular sieves according to claim 1, characterized in that: The protruding ring has a cover for the stirring part of the agitator, and the cover does not interfere with the stirring action of the stirring part in the agitator.

3. The mixing unit for producing carbon molecular sieves according to claim 2, characterized in that: The mixing component includes a motor and a mixing roller, wherein the motor is equipped with a reducer and the mixing roller is equipped with a coupling connected to the transmission part of the reducer; it also includes a shaft seat that supports the mixing roller at the bottom of the tank.

4. The mixing unit for producing carbon molecular sieves according to claim 1, characterized in that: The tank has multiple inlets for raw materials and additives to enter, and there is also a discharge outlet at the bottom of the tank.

5. The mixing unit for producing carbon molecular sieves according to claim 4, characterized in that: It also includes a material distribution section located at the bottom of the tank, which has two discharge ports, each equipped with a discharger.

6. The mixing unit for producing carbon molecular sieves according to claim 5, characterized in that: The unloading rate of the unloader is adjustable.

7. The mixing unit for producing carbon molecular sieves according to claim 5, characterized in that: The mixture discharged from the outlet enters the distribution section.