Emulsion filtering and dredging device of cold rolling mill
By using an electromagnet rod to adsorb and separate metal powder in a cold rolling mill, and then using a metal screen, microporous filter membrane, and activated carbon plate for filtration, combined with pressurized water pump nozzle cleaning, the problem of impurity accumulation in the emulsion was solved, achieving efficient filtration and regeneration of the emulsion.
Patent Information
- Application Number
- CN202520355168.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-03
- Publication Date
- 2026-01-27
- Estimated Expiration
- 2035-03-03
AI Technical Summary
During the cold rolling mill process, metal powder and solid impurities accumulated in the emulsion can cause system blockage and reduce the effectiveness of the emulsion.
The process involves using an electromagnet rod inside the separation cylinder to adsorb metal powder, followed by filtration through a metal screen, microporous membrane, and activated carbon plate inside the filter box, and then cleaning with a pressurized water pump nozzle to restore the quality of the emulsion.
It effectively removes metal powder and organic matter from the emulsion, restores the filtration efficiency of the emulsion, and ensures the quality of the emulsion for reuse.
Smart Images

Figure CN223833128U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of metal material processing technology, and in particular to a device for filtering and unblocking emulsion in cold rolling mills. Background Technology
[0002] A rolling mill is a new type of cold-rolling equipment for steel. It can process hot-rolled discs and steel coils into finished products for subsequent manufacturing. In some cold-rolling processes, steel plates need to be cold-rolled to create special structures. The emulsion system continuously supplies emulsion to the cold-rolling production process. The emulsion carries away the heat generated during rolling, reduces friction between the strip and the rolling mill, and cleans the strip and the rolling surface.
[0003] However, during the processing of metal sheets in a cold rolling mill, as the emulsion is recycled, a large amount of metal powder and other solid impurities accumulate in the emulsion. These impurities may clog the system and reduce the effectiveness of the emulsion. Utility Model Content
[0004] To address the aforementioned technical problems, this utility model provides a cold rolling mill emulsion filtration and unblocking device, which solves the problem that a large amount of metal powder and other solid impurities accumulate in the emulsion during the processing of metal sheets in existing cold rolling mills, and these impurities may clog the system and reduce the effectiveness of the emulsion.
[0005] To achieve the above objectives, the specific technical solution of this utility model is as follows:
[0006] A cold rolling mill emulsion filtration and unblocking device includes a separation cylinder and a filter box. The top of the separation cylinder is equipped with an inlet pipe, and an electromagnet rod is vertically installed inside the separation cylinder. The electromagnet rod is electrically connected to a power supply installed at the bottom of the separation cylinder. A slag discharge pipe is provided on one side of the bottom of the separation cylinder, and the other side is connected to the filter box through a guide pipe. A liquid discharge pipe is provided on the filter box.
[0007] The inner wall of the filter box is provided with a metal screen, a microporous filter membrane and an activated carbon plate from front to back.
[0008] The metal screen, microporous filter membrane, and activated carbon plate are all fixedly installed inside the filter box by limiting plates set on both sides of the inner wall of the filter box.
[0009] Guide rails are installed on both sides of the top of the filter box.
[0010] A support frame is provided above the guide rail, and rollers are provided at the bottom of the support frame. The rollers are installed in conjunction with the guide rail. The main shaft of the rollers is fixedly connected to the output shaft of the fixed motor. Two electric push rods are vertically provided at the top of the support frame. A fixed plate is fixedly connected to the telescopic end of the electric push rods. A pressurized water pump is provided on the fixed plate. The water inlet of the pressurized water pump is connected to a water delivery pipe, and the water outlet of the pressurized water pump is connected to a pipe. Multiple evenly distributed nozzles are fixedly connected to the outer wall of the connecting pipe. The connecting pipe is connected to the bottom of the fixed plate through a fixed rod.
[0011] A control valve is fixedly connected to the middle of the guide pipe.
[0012] A valve is fixedly connected to the middle of the slag discharge pipe.
[0013] The beneficial effects of this utility model are:
[0014] (1) This utility model installs an electromagnet rod inside the separation cylinder and a power supply is installed at the bottom of the separation cylinder. When the emulsion carrying metal powder flows through the separation cylinder, the electromagnet rod will adsorb and separate the metal powder carried in the emulsion after being energized. Then the emulsion will flow into the filter box through the guide pipe for filtration so that the emulsion can be reused after filtration.
[0015] (2) This utility model can effectively remove tiny particles in the emulsion by installing a metal screen and microporous filter membrane inside the filter box. At the same time, the activated carbon plate can adsorb organic matter, pigments and odors in the emulsion, so that the emulsion can be reused after filtration.
[0016] (3) This utility model sets a support frame at the top of the filter box and installs an electric push rod. At the same time, a pressure water pump is installed in the middle of the fixed plate fixed at the output end of the electric push rod, and multiple nozzles are installed on the connecting pipe connected to the pressure water pump. Thus, high-speed water flow can be sprayed out through the nozzles to wash away the impurities accumulated on the filter medium and restore its filtration efficiency.
[0017] (4) The middle part of the guide tube of this utility model is fixedly connected with a control valve to adjust the emulsion flow rate, so that the electromagnet rod will fully adsorb and separate the metal powder carried in the emulsion after being energized.
[0018] (5) After the emulsion filtration is completed, the control valve on the guide pipe can be closed, and then the valve installed on the slag discharge pipe can be opened. Then the current of the electromagnet rod is cut off, so that the metal fragments adsorbed on the electromagnet rod fall to the bottom of the separation cylinder. Then water is injected into the separation cylinder, and the metal fragments can be flushed out of the separation cylinder through the slag discharge pipe. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0020] Figure 2 This is a cross-sectional view of the separation cylinder of this utility model;
[0021] Figure 3 This is a diagram showing the internal structure of the filter box of this utility model;
[0022] Figure 4 This is a schematic diagram of the pressurized water pump of this utility model.
[0023] Attached reference numerals: 1. Separation cylinder, 2. Inlet pipe, 3. Power supply, 4. Electromagnetic rod, 5. Guide pipe, 6. Filter box, 7. Limiting plate, 8. Metal screen, 9. Microporous filter membrane, 10. Activated carbon plate, 11. Guide rail, 12. Support frame, 13. Fixed motor, 14. Roller, 15. Electric push rod, 16. Fixed plate, 17. Pressurized water pump, 18. Water supply pipe, 19. Connecting pipe, 20. Nozzle, 21. Fixed rod, 22. Drain pipe, 23. Control valve, 24. Slag discharge pipe, 25. Valve. Detailed Implementation
[0024] The present invention will be further described below with reference to the accompanying drawings and embodiments:
[0025] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings. It should be understood that these descriptions are merely exemplary and not intended to limit the scope of this utility model. Furthermore, descriptions of well-known structures and technologies are omitted in the following description to avoid unnecessarily obscuring the concept of this utility model.
[0026] like Figure 1 , Figure 2 , Figure 3 As shown, the cold rolling mill emulsion filtration and unblocking device includes a separation cylinder 1 and a filter box 6. The top of the separation cylinder 1 is provided with a liquid inlet pipe 2. An electromagnet rod 4 is vertically provided inside the separation cylinder 1. The electromagnet rod 4 is electrically connected to a power supply 3 provided at the bottom of the separation cylinder 1. A slag discharge pipe 24 is provided on one side of the bottom of the separation cylinder 1, and the other side is connected to the filter box 6 through a guide pipe 5. A liquid discharge pipe 22 is provided on the filter box 6.
[0027] like Figure 3 As shown, the filter box 6 is characterized in that, from front to back, the inner wall is provided with a metal screen 8, a microporous filter membrane 9 and an activated carbon plate 10.
[0028] like Figure 3 As shown, the metal screen 8, the microporous filter membrane 9, and the activated carbon plate 10 are all fixedly installed inside the filter box 6 by limiting plates 7 set on both sides of the inner wall of the filter box 6.
[0029] like Figure 3 As shown, guide rails 11 are provided on both sides of the top of the filter box 6.
[0030] like Figure 4 As shown, a support frame 12 is provided above the guide rail 11, and a roller 14 is provided at the bottom of the support frame 12. The roller 14 is installed in cooperation with the guide rail 11. The main shaft of the roller 14 is fixedly connected to the output shaft of the fixed motor 13. Two electric push rods 15 are vertically provided at the top of the support frame 12. A fixed plate 16 is fixedly connected to the telescopic end of the electric push rod 15. A pressurized water pump 17 is provided on the fixed plate 16. The water inlet of the pressurized water pump 17 is connected to a water supply pipe 18. The water outlet of the pressurized water pump 17 is connected to a pipe 19. Multiple evenly distributed nozzles 20 are fixedly connected to the outer wall of the connecting pipe 19. The connecting pipe 19 is connected to the bottom of the fixed plate 16 through a fixed rod 21.
[0031] like Figure 1 , Figure 2 As shown, a control valve 23 is fixedly connected to the middle of the guide pipe 5.
[0032] like Figure 1 , Figure 2 As shown, a valve 25 is fixedly connected to the middle of the slag discharge pipe 24.
[0033] The separation cylinder 1 of this invention has an inlet pipe 2 at its top. An electromagnet rod 4 is vertically mounted inside the separation cylinder 1, and a power supply 3 is located at the bottom of the electromagnet rod 4. A slag discharge pipe 24 is located at one end of the bottom of the separation cylinder 1, and the other end is connected to a filter box 6 via a guide pipe 5. A drain pipe 22 is provided on the filter box 6. Multiple evenly distributed limiting plates 7 are fixedly connected to both sides of the inner wall of the filter box 6. A metal screen 8 is secured to the inlet end of the filter box 6 via the limiting plates 7. A microporous filter membrane 9 is secured to the middle of the filter box 6 via the limiting plates 7. An activated carbon plate 10 is secured to the outlet end of the filter box 6 via the limiting plates 7. Guide rails 11 are provided on both sides of the top of the filter box 6, and a support frame 12 is provided above the guide rails 11. The bottom of the support frame 12 is provided with rollers 14, which are installed in cooperation with the guide rail 11. The main shaft of the rollers 14 is fixedly connected to the output shaft of the fixed motor 13. The top of the support frame 12 is provided with two electric push rods 15. The output end of the electric push rods 15 is fixedly connected to a fixed plate 16. The fixed plate 16 is provided with a pressurized water pump 17. The pressurized water pump 17 is provided with a water delivery pipe 18. The bottom end of the pressurized water pump 17 is provided with a connecting pipe 19. Multiple evenly distributed nozzles 20 are fixedly connected to the outer wall of the connecting pipe 19. The connecting pipe 19 is connected to the bottom of the fixed plate 16 through a fixed rod 21. The middle of the guide pipe 5 is fixedly connected with a control valve 23. The middle of the slag discharge pipe 24 is fixedly connected with a valve 25.
[0034] When the device is needed, emulsion is injected into the separator 1 through the inlet pipe 2 connected to the top of the separator 1. At the same time, an electromagnet rod 4 is installed inside the separator 1, and a power supply 3 is installed at the bottom of the separator 1. When the emulsion carrying metal powder flows through the separator 1, the electromagnet rod 4 will adsorb and separate the metal powder carried in the emulsion after being energized. Then the emulsion will flow into the filter box 6 through the guide pipe 5. The metal screen 8 and microporous filter membrane 9 installed inside the filter box 6 can effectively remove the small particles in the emulsion. At the same time, the activated carbon plate 10 installed can adsorb organic matter, pigments and odors in the emulsion, so that the emulsion can be reused after filtration.
[0035] The electric push rod 15 pushes the pressurized water pump 17 and connecting pipe 19 fixed in the middle of the fixed plate 16 to adjust the height, so that the high-speed water flow sprayed by the nozzle 20 can more thoroughly wash away the impurities accumulated on the filter medium and restore its filtration efficiency.
[0036] After the emulsion filtration is completed, the control valve on the guide pipe 5 can be closed, and then the valve 25 installed on the slag discharge pipe 24 can be opened. Then the current of the electromagnet rod 4 is cut off, so that the metal fragments adsorbed on the electromagnet rod 4 fall to the bottom of the separation cylinder 1. Then water is injected into the separation cylinder 1, and the metal fragments can be flushed out of the separation cylinder 1 through the slag discharge pipe 24.
[0037] It should be understood that the specific embodiments described above are merely illustrative or explanatory of the principles of this utility model and do not constitute a limitation thereof. Therefore, any modifications, equivalent substitutions, improvements, etc., made without departing from the spirit and scope of this utility model should be included within its protection scope. Furthermore, the appended claims are intended to cover all variations and modifications falling within the scope and boundaries of the appended claims, or equivalent forms of such scope and boundaries.
Claims
1. A cold rolling mill emulsion filtration and unblocking device, characterized in that, The system includes a separation cylinder (1) and a filter box (6). The top of the separation cylinder (1) is provided with an inlet pipe (2). An electromagnet rod (4) is vertically installed inside the separation cylinder (1). The electromagnet rod (4) is electrically connected to a power supply (3) installed at the bottom of the separation cylinder (1). A slag discharge pipe (24) is provided on one side of the bottom of the separation cylinder (1), and the other side is connected to the filter box (6) through a guide pipe (5). A drain pipe (22) is provided on the filter box (6).
2. The cold rolling mill emulsion filtration and unblocking device according to claim 1, characterized in that, The inner wall of the filter box (6) is provided with a metal screen (8), a microporous filter membrane (9) and an activated carbon plate (10) from front to back.
3. The cold rolling mill emulsion filtration and unblocking device according to claim 2, characterized in that, The metal screen (8), microporous filter membrane (9) and activated carbon plate (10) are all fixedly installed inside the filter box (6) by limiting plates (7) set on both sides of the inner wall of the filter box (6).
4. The cold rolling mill emulsion filtration and unblocking device according to claim 3, characterized in that, Guide rails (11) are provided on both sides of the top of the filter box (6).
5. The cold rolling mill emulsion filtration and unblocking device according to claim 4, characterized in that, A support frame (12) is provided above the guide rail (11). A roller (14) is provided at the bottom of the support frame (12). The roller (14) and the guide rail (11) are installed together. The main shaft of the roller (14) is fixedly connected to the output shaft of the fixed motor (13). Two electric push rods (15) are vertically provided at the top of the support frame (12). A fixed plate (16) is fixedly connected to the telescopic end of the electric push rod (15). A pressurized water pump (17) is provided on the fixed plate (16). The water inlet of the pressurized water pump (17) is connected to a water delivery pipe (18). The water outlet of the pressurized water pump (17) is connected to a pipe (19). Multiple evenly distributed nozzles (20) are fixedly connected to the outer wall of the connecting pipe (19). The connecting pipe (19) is connected to the bottom of the fixed plate (16) through a fixed rod (21).
6. The cold rolling mill emulsion filtration and unblocking device according to claim 1, characterized in that, A control valve (23) is fixedly connected to the middle of the guide pipe (5).
7. The cold rolling mill emulsion filtration and unblocking device according to claim 1, characterized in that, A valve (25) is fixedly connected to the middle of the slag discharge pipe (24).