Material distribution guiding device
By designing a material distribution and guiding device, and utilizing the gas conveying mechanism and the partition and guide plates of the material discharge pipe, the automatic separation and collection of the mold material is realized, which solves the problem of low efficiency of manual sorting in the existing technology, improves the separation and collection efficiency, and reduces equipment maintenance costs.
Patent Information
- Application Number
- CN202520445863.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-13
- Publication Date
- 2026-01-27
- Estimated Expiration
- 2035-03-13
AI Technical Summary
In the existing technology, the material sorting process of continuous die strips relies on manual sorting, which results in low efficiency and makes it impossible to accurately classify and collect the first and second die materials.
A material sorting and guiding device was designed, including a conveyor belt, a feeding pipe, an air supply mechanism, and an air blowing port. The air supply mechanism blows the cut mold material into the independent channel of the feeding pipe, and the mold material is separated by a partition plate and a discharge port. Combined with a magnetic rebounder and a guide plate, automatic sorting and collection are achieved.
It enables rapid separation and accurate collection of mold materials, improves separation and collection efficiency, reduces manual intervention, lowers equipment maintenance costs, and enhances the cleanliness of the work area.
Smart Images

Figure CN223833283U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of progressive die processing technology, and in particular to a material distribution and guiding device. Background Technology
[0002] The existing continuous die material processing process is usually divided into multiple steps. The continuous die material is intermittently conveyed by a conveyor belt. When the continuous die material passes the processing equipment, the conveying is paused. Then the processing equipment processes the continuous die material below. The processed continuous die material continues to be conveyed forward. Finally, it passes through the cutting station and is cut and separated into the first die material and the second die material by a cutting machine. The cutting machine is located above the conveyor belt.
[0003] To achieve accurate classification and collection of the first and second mold materials, workers usually manually remove the first and second mold materials after each cut and place them into the corresponding collection boxes. However, this manual sorting method is time-consuming, labor-intensive, and inefficient, and needs improvement. Utility Model Content
[0004] In order to improve the separation efficiency of the first and second molded materials, this application provides a material distribution and guiding device.
[0005] This application provides a material distribution and guiding device, which adopts the following technical solution:
[0006] A material distribution and guiding device includes a workbench, a conveyor belt for conveying a continuous die material strip, a discharge pipe detachably connected to the end of the conveyor belt, and an air supply mechanism for blowing cut first and second die materials into the discharge pipe. The conveyor belt and the air supply mechanism are both mounted on the workbench, and air inlets are symmetrically arranged on the workbench. The air supply mechanism is connected to two air inlets of the conveyor belt. A partition plate is provided inside the discharge pipe, dividing the discharge pipe into a first die material channel and a second die material channel. A first discharge port is provided on the discharge pipe corresponding to the position of the first die material channel, and a second discharge port is provided on the discharge pipe corresponding to the position of the second die material channel.
[0007] By adopting the above technical solution, the air conveying mechanism is connected to two air blowing ports on the worktable. The air conveying mechanism can blow down the first and second molded materials after cutting, ensuring that the first and second molded materials can quickly enter the discharge pipe from the conveyor belt. Furthermore, the partition plate inside the discharge pipe separates the falling paths of the first and second molded materials, forming independent channels for the first and second molded materials. This effectively avoids the problem of the first and second molded materials mixing. At the same time, the setting of the first and second discharge ports further ensures the separation and collection of the first and second molded materials, improving the separation effect and collection efficiency.
[0008] Preferably, the air supply mechanism includes an air pump and an air supply pipe. Two air supply pipes are provided corresponding to the positions and numbers of the air blowing ports. The air pump is set on the workbench. One end of any air supply pipe is connected to the air pump, and the other end of any air supply pipe is connected to the corresponding air blowing port.
[0009] By adopting the above technical solution, the air pump is connected to the two air outlets of the conveyor belt through the air supply pipe, which can provide a stable air source for the air outlets, ensuring that the first and second molded materials after cutting are reliably blown into the material discharge pipe, thus ensuring the smooth progress of the material distribution process.
[0010] Preferably, the workbench is provided with a first storage box for collecting the first mold material and a second storage box for collecting the second mold material.
[0011] By adopting the above technical solution and using the first and second storage boxes, the first and second mold materials can be collected separately, avoiding random stacking of the first and second mold materials, making the work area cleaner and more orderly, and improving work efficiency.
[0012] Preferably, the feeding pipe is provided with a first guide plate and a second guide plate, the end of the first guide plate away from the feeding pipe is attached to the first storage box, and the end of the second guide plate away from the second discharge port is attached to the second storage box.
[0013] By adopting the above technical solution, and utilizing the setting of the first guide plate and the second guide plate, the first guide plate can guide the first mold material to fall smoothly into the first storage box, and the second guide plate can guide the second mold material to fall smoothly into the second storage box, thereby improving the accuracy of sorting the first mold material and the second mold material.
[0014] Preferably, the first guide plate is rotatably connected to the discharge pipe near the first discharge port, and the second guide plate is rotatably connected to the discharge pipe near the second discharge port.
[0015] By adopting the above technical solution, the first guide plate and the second guide plate are rotatably connected to the feeding pipe, so that the staff can adjust the angle of the first guide plate and the second guide plate according to actual needs to adapt to the placement position of the first storage box and the second storage box.
[0016] Preferably, the feeding pipe is equipped with a first magnetic rebound device that facilitates the operation of the first guide plate and a second magnetic rebound device that facilitates the operation of the second guide plate.
[0017] By adopting the above technical solution and utilizing the first and second magnetic rebound devices, no additional handle structure is needed. This meets the needs of staff who frequently open and close the first and second guide plates, saving space, reducing equipment maintenance costs, and improving the overall aesthetics of the equipment.
[0018] Preferably, the feeding pipe is provided with a first protective frame for protecting the first magnetic rebounder and a second protective frame for protecting the second magnetic rebounder.
[0019] By adopting the above technical solution, the first and second protective frames can be effectively protected, preventing the first and second magnetic rebounders from being damaged during the falling of the first mold material, and preventing the second mold material from being damaged during the falling of the second magnetic rebounder. This ensures the normal working performance of the first and second magnetic rebounders, thereby ensuring the stable operation of the entire material distribution and guiding device.
[0020] Preferably, the inner wall of the first storage box is provided with a first cushioning sponge for cushioning and protecting the first molding material, and the inner wall of the second storage box is provided with a second cushioning sponge for cushioning and protecting the second molding material.
[0021] By adopting the above technical solution and utilizing the first and second buffer sponges, the first and second mold materials can be buffered and protected, reducing the possibility of wear and tear on the first and second mold materials during the drop process.
[0022] In summary, this application includes at least one of the following beneficial technical effects:
[0023] 1. By connecting the air conveying mechanism with two air blowing ports on the worktable, the first and second molded materials after cutting can be blown off through the air conveying mechanism, ensuring that the first and second molded materials can quickly enter the discharge pipe from the conveyor belt. Furthermore, the partition plate inside the discharge pipe separates the falling paths of the first and second molded materials, forming independent channels for the first and second molded materials, effectively avoiding the problem of mixing of the first and second molded materials. At the same time, the setting of the first and second discharge ports further ensures the separation and collection of the first and second molded materials, improving the separation effect and collection efficiency.
[0024] 2. By using the first guide plate and the second guide plate, the first guide plate can guide the first mold material to fall smoothly into the first storage box, and the second guide plate can guide the second mold material to fall smoothly into the second storage box. Moreover, the staff can adjust the angle of the first guide plate and the second guide plate according to actual needs to adapt to the position of the first storage box and the second storage box.
[0025] 3. By utilizing the first and second magnetic rebound devices, no additional handle structure is needed. This meets the needs of staff who frequently open and close the first and second guide plates, saving space, reducing equipment maintenance costs, and improving the overall aesthetics of the equipment. Attached Figure Description
[0026] Figure 1 This is an isometric schematic diagram of the main overall structure in the embodiments of this application;
[0027] Figure 2 This is a structural schematic diagram of the main air outlet position on the workbench in the embodiments of this application;
[0028] Figure 3 This is a bottom view of the embodiment of the present application, which mainly shows the internal structure of the feeding pipe;
[0029] Figure 4 yes Figure 3 The image shows a magnified portion of the diagram, primarily illustrating the working relationship between the first magnetic rebound device and the first protective frame.
[0030] Figure 5 yes Figure 3 The image shows a magnified view of a part of the structure that primarily illustrates the working relationship between the second magnetic rebound device and the second protective frame.
[0031] Reference numerals: 1. Workbench; 11. Air inlet; 12. Material discharge trough; 13. First storage box; 131. First cushioning sponge; 14. Second storage box; 141. Second cushioning sponge; 2. Conveyor belt; 3. Material discharge pipe; 31. Divider plate; 32. First mold material channel; 321. First discharge port; 322. First guide plate; 33. Second mold material channel; 331. Second discharge port; 332. Second guide plate; 34. First magnetic rebound device; 35. Second magnetic rebound device; 36. First protective frame; 37. Second protective frame; 4. Air supply mechanism; 41. Air pump; 42. Air supply pipe. Detailed Implementation
[0032] The following is in conjunction with the appendix Figure 1 -Appendix Figure 5 This application will be described in further detail.
[0033] This application discloses a material dispensing and guiding device.
[0034] Reference Figure 1 and Figure 2 A material distribution and guiding device includes a workbench 1, a conveyor belt 2 for conveying continuous die material strips, a material discharge pipe 3, and an air supply mechanism 4. The conveyor belt 2 and the air supply mechanism 4 are both arranged on the workbench 1, and air blowing ports 11 are symmetrically arranged on the workbench 1.
[0035] Reference Figure 1 and Figure 2 The air supply mechanism 4 is connected to the two air inlets 11 on the workbench 1, thereby ensuring that the first mold material and the second mold material can quickly enter the discharge pipe 3 from the conveyor belt 2. The discharge pipe 3 is detachably connected to the conveyor belt 2. In this embodiment, the discharge pipe 3 is fixed to the end of the conveyor belt 2 by bolts, which makes it convenient for workers to clean and maintain the discharge pipe 3.
[0036] Reference Figure 1 and Figure 3 The material feeding pipe 3 is welded with a partition plate 31 inside. The partition plate 31 symmetrically divides the inside of the material feeding pipe 3 into a first mold material channel 32 and a second mold material channel 33, so as to accurately separate the first mold material and the second mold material and guide them out, avoiding the mixing of the first mold material and the second mold material, and improving the separation efficiency and collection effect.
[0037] Reference Figure 2 and Figure 3 On the workbench 1, there are symmetrical pouring grooves 12 corresponding to the positions and numbers of the first mold material channel 32 and the second mold material channel 33. The air blowing port 11 is set in the pouring groove 12 of the workbench 1. Any pouring groove 12 is inclined along the direction of the feeding pipe 3, so that the first mold material after being cut can be smoothly guided and blown into the first mold material channel 32. At the same time, the second mold material after being cut can also be smoothly guided and blown into the second mold material channel 33, which improves the accuracy of automatic sorting.
[0038] Reference Figure 3 The material discharge pipe 3 has a first discharge port 321 at the position corresponding to the first mold material channel 32, and a second discharge port 331 at the position corresponding to the second mold material channel 33. The first discharge port 321 and the second discharge port 331 are arranged side by side and both are set with their openings facing downwards. Thus, the first mold material in the first mold material channel 32 can fall smoothly from the first discharge port 321, and at the same time, the second mold material in the second mold material channel 33 can fall smoothly from the second discharge port 331, thereby improving the separation effect of the first mold material and the second mold material.
[0039] Reference Figure 1 and Figure 2 The air supply mechanism 4 includes an air pump 41 and an air supply pipe 42. There are two air supply pipes 42 corresponding to the positions and numbers of the air blowing ports 11. The air pump 41 is installed on the bottom of the workbench 1 by bolts. One end of any air supply pipe 42 is connected to the air outlet of the air pump 41, and the other end of any air supply pipe 42 is connected to the corresponding air blowing port 11. The air pump 41 provides a stable airflow output, ensuring that the airflow of the two air blowing ports 11 is concentrated and powerful, thereby effectively blowing the cut first mold material and second mold material into the corresponding feeding pipe 3.
[0040] Reference Figure 1 and Figure 3 The workbench 1 has a first storage box 13 and a second storage box 14. The first storage box 13 is placed below the first discharge port 321 and is used to collect the first mold material. The second storage box 14 is placed below the second discharge port 331 and is used to collect the second mold material. This realizes the classified collection of the first mold material and the second mold material, which facilitates the further processing and utilization of the first mold material and the proper handling of the second mold material. It reduces the workload of manual sorting and improves the efficiency of classified collection.
[0041] Reference Figure 1 and Figure 3 A first guide plate 322 is rotatably connected to the feeding pipe 3 near the first discharge port 321. The end of the first guide plate 322 away from the first discharge port 321 is attached to the first storage box 13. Thus, the first guide plate 322 can guide the first mold material coming out of the first discharge port 321 to fall smoothly into the first storage box 13, preventing the first mold material from scattering during the discharge process and improving the accuracy and efficiency of collection. At the same time, by using the first guide plate 322 to rotatably connect to the feeding pipe 3, the staff can adjust the angle of the first guide plate 322 according to actual needs to adapt to different first mold material discharge conditions and the position of the first storage box 13, thereby enhancing the flexibility and practicality of the first guide plate 322.
[0042] Reference Figure 1 and Figure 3 A second guide plate 332 is rotatably connected to the feeding pipe 3 near the second discharge port 331. The end of the second guide plate 332 away from the second discharge port 331 is attached to the second storage box 14, so that the second guide plate 332 can guide the second mold material coming out of the second discharge port 331 to fall smoothly into the second storage box 14, preventing the second mold material from scattering during the discharge process and improving the accuracy and efficiency of collection. At the same time, by using the second guide plate 332 to be rotatably connected to the feeding pipe 3, the staff can adjust the angle of the second guide plate 332 according to actual needs to adapt to different second mold material discharge conditions and the position of the second storage box 14, thereby improving the flexibility and adaptability of the second guide plate 332.
[0043] Reference Figure 3 and Figure 4 The material feeding pipe 3 is equipped with a first magnetic rebound device 34 by bolts. There are two first magnetic rebound devices 34, which are symmetrically arranged in the first mold material channel 32. Any one of the first magnetic rebound devices 34 forms an abutment with the first guide plate 322. Then, the worker can open and close the first guide plate 322 by pressing the first guide plate 322.
[0044] Reference Figure 3 and Figure 5The material feeding pipe 3 is also equipped with a second magnetic rebound device 35 by bolts. There are two second magnetic rebound devices 35, which are symmetrically arranged in the second mold material channel 33. Any second magnetic rebound device 35 forms an abutment with the second guide plate 332. Then, the operator can open and close the second guide plate 332 by pressing the second guide plate 332.
[0045] Reference Figure 4 and Figure 5 A first protective frame 36 and a second protective frame 37 are welded onto the feeding pipe 3. The first protective frame 36 covers the first magnetic rebounder 34, and the second protective frame 37 covers the second magnetic rebounder 35. This effectively prevents the first mold material from damaging the first magnetic rebounder 34 during its descent, and also prevents the second mold material from damaging the second magnetic rebounder 35 during its descent. This reduces maintenance costs and extends the service life of the first magnetic rebounder 34 and the second magnetic rebounder 35.
[0046] Reference Figure 1 and Figure 3 The inner wall of the first storage box 13 is bonded with a first cushioning sponge 131, and the inner wall of the second storage box 14 is bonded with a second cushioning sponge 141. The first cushioning sponge 131 can cushion and protect the first mold material falling from the first discharge port 321, and the second cushioning sponge 141 can cushion and protect the second mold material falling from the second discharge port 331. This reduces the possibility of the first or second mold material being damaged, deformed, or cracked due to collision, ensuring the integrity and quality of the first and second mold materials. At the same time, the first cushioning sponge 131 and the second cushioning sponge 141 can effectively reduce the noise generated by the collision, improve the working environment, and reduce noise pollution.
[0047] The implementation principle of this application embodiment is as follows: When performing material separation operation, the worker first presses the first guide plate 322 and causes the first magnetic rebound device 34 to pop open the first guide plate 322, then presses the second guide plate 332 and causes the second magnetic rebound device 35 to pop open the second guide plate 332. Then, the first guide plate 322 and the second guide plate 332 are rotated to appropriate angles respectively. The power is turned on, and the high-pressure airflow generated by the air pump 41 blows the cut first mold material and the second mold material into the feeding pipe 3 through the two air blowing ports 11 respectively. With the setting of the partition plate 31, the cut first mold material is blown into the first mold material channel 32 of the feeding pipe 3 and falls from the first discharge port 321 into the first storage box 13 below. At the same time, the cut second mold material is blown into the second mold material channel 33 of the feeding pipe 3 and falls from the second discharge port 331 into the second storage box 14 below. Thus, the automatic separation and collection of the first mold material and the second mold material are realized, and the separation and collection effect of the first mold material and the second mold material is improved.
[0048] When the material distribution operation is finished, the staff flips the first guide plate 322 and the second guide plate 332 to close. At this time, the first magnetic rebounder 34 attracts the first guide plate 322, and the second magnetic rebounder 35 attracts the second guide plate 332, reducing the possibility of dust entering the material discharge pipe 3.
[0049] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.
Claims
1. A material dispensing and guiding device, characterized in that: The device includes a workbench (1), a conveyor belt (2) for conveying continuous die material, a feed pipe (3) detachably connected to the end of the conveyor belt (2), and an air supply mechanism (4) for blowing the cut first and second die materials into the feed pipe (3). The conveyor belt (2) and the air supply mechanism (4) are both set on the workbench (1). The workbench (1) is also symmetrically provided with air inlets (11). The air supply mechanism (4) is connected to the two air inlets (11) of the conveyor belt (2). The feed pipe (3) is provided with a partition plate (31). The partition plate (31) divides the feed pipe (3) into a first die material channel (32) and a second die material channel (33). The feed pipe (3) is provided with a first discharge port (321) corresponding to the position of the first die material channel (32), and the feed pipe (3) is provided with a second discharge port (331) corresponding to the position of the second die material channel (33).
2. The material dispensing and guiding device according to claim 1, characterized in that: The gas delivery mechanism (4) includes an air pump (41) and a gas delivery pipe (42). There are two gas delivery pipes (42) corresponding to the positions and numbers of the air blowing ports (11). The air pump (41) is set on the workbench (1). One end of any gas delivery pipe (42) is connected to the air pump (41), and the other end of any gas delivery pipe (42) is connected to the corresponding air blowing port (11).
3. The material dispensing and guiding device according to claim 1, characterized in that: The workbench (1) is provided with a first storage box (13) for collecting the first mold material and a second storage box (14) for collecting the second mold material.
4. The material dispensing and guiding device according to claim 3, characterized in that: The feeding pipe (3) is provided with a first guide plate (322) and a second guide plate (332). The end of the first guide plate (322) away from the feeding pipe (3) is attached to the first storage box (13), and the end of the second guide plate (332) away from the second discharge port (331) is attached to the second storage box (14).
5. A material dispensing and guiding device according to claim 4, characterized in that: The first guide plate (322) is rotatably connected to the feeding pipe (3) near the first discharge port (321), and the second guide plate (332) is rotatably connected to the feeding pipe (3) near the second discharge port (331).
6. A material dispensing and guiding device according to claim 5, characterized in that: The feeding pipe (3) is equipped with a first magnetic rebound device (34) for easy control of the opening and closing of the first guide plate (322) and a second magnetic rebound device (35) for easy control of the opening and closing of the second guide plate (332).
7. A material dispensing and guiding device according to claim 6, characterized in that: The feeding pipe (3) is provided with a first protective frame (36) for protecting the first magnetic rebounder (34) and a second protective frame (37) for protecting the second magnetic rebounder (35).
8. A material dispensing and guiding device according to claim 3, characterized in that: The inner wall of the first storage box (13) is provided with a first buffer sponge (131) for buffering and protecting the first mold material, and the inner wall of the second storage box (14) is provided with a second buffer sponge (141) for buffering and protecting the second mold material.