Thin strip steel continuous casting device for constant-temperature casting
By introducing an early warning and transmission mechanism into the thin strip continuous casting equipment, the wear and deformation of the guide rollers caused by slag were solved, ensuring stable transmission of the casting strip and efficient production.
Patent Information
- Application Number
- CN202520329651.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-27
- Publication Date
- 2026-01-27
- Estimated Expiration
- 2035-02-27
AI Technical Summary
In the continuous casting equipment for thin strip steel under constant temperature casting, slag on the surface of the strip causes uneven pressure on the guide rollers, resulting in wear and deformation of the guide rollers, affecting the support effect, and consequently affecting the transmission quality and shape accuracy of the strip.
An early warning mechanism and a transmission mechanism were designed. By sensing the damage to the guide roller, an early warning signal is issued in a timely manner, which helps the staff to quickly identify the damaged parts and carry out repairs or replacements, thereby avoiding production interruptions and deterioration of the casting strip quality.
It enables timely detection and early warning of abnormal conditions of the guide rollers, prevents component damage, and ensures production continuity and the stability of the casting strip quality.
Smart Images
Figure CN223833421U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of casting equipment technology, specifically to a constant-temperature casting equipment for thin strip steel continuous casting. Background Technology
[0002] The constant temperature casting thin strip steel continuous casting equipment is a high-efficiency metal casting equipment, mainly used for the production of thin strip steel. The core of this equipment is that it can maintain the temperature of the molten metal during the casting process, thereby improving the consistency of the cast strip, ensuring the production quality of the cast strip and improving the production efficiency of the cast strip.
[0003] In the constant temperature casting of thin strip steel, the support guide roller can effectively support the high temperature thin strip steel that has just been extruded from the gap of the casting roller, preventing it from sagging or deforming under its own weight or the traction force of the subsequent equipment, ensuring that the casting strip can be smoothly transported forward and maintain its good shape and dimensional accuracy.
[0004] During the transport of the cast strip, the cast strip applies a certain pressure to the support guide roller. Due to the slag on the surface of the cast strip, when the cast strip passes through the guide roller, the presence of slag will change the contact state between the cast strip and the guide roller, causing the local pressure of the guide roller to increase or decrease. This uneven pressure distribution will cause wear or deformation on the surface of the guide roller, thus affecting the support effect of the guide roller. If the guide rail is not replaced or repaired in time, it will affect the transport quality and shape accuracy of the cast strip. Therefore, a constant temperature casting thin strip continuous casting device is proposed to address the above problems. Utility Model Content
[0005] The purpose of this invention is to provide a constant-temperature casting device for thin strip steel continuous casting, in order to solve the problem that due to the presence of slag on the surface of the casting strip, when the casting strip passes through the guide roller, the presence of slag will change the contact state between the casting strip and the guide roller, causing the local pressure of the guide roller to increase or decrease. This uneven pressure distribution will cause wear or deformation on the surface of the guide roller, thus affecting the support effect of the guide roller.
[0006] To achieve the above objectives, this utility model provides the following technical solution:
[0007] A constant-temperature casting apparatus for thin strip steel includes a support block and a support guide roller frame. A guide roller is installed inside the support guide roller frame. An early warning mechanism is fixedly connected to the upper end of the support block, and a transmission mechanism is also fixedly connected to the upper end of the support block. The early warning mechanism includes a column, a fixed shaft is fixedly connected to the inner side of the column, a half-gear is rotatably connected to the outer side of the fixed shaft, and a spring is fixedly connected to the inner side of the half-gear. The transmission mechanism includes a mounting frame, a cavity is formed inside the mounting frame, a circular hole is formed at the upper end of the mounting frame, a partition is fixedly installed inside the mounting frame, and a transmission assembly is installed inside the mounting frame.
[0008] As a further optimization of this utility model, the following features are provided: two columns are provided, which are symmetrically distributed on the upper end of the support block; the included angle between the fixed shaft and the columns is 90°; the central axis of the fixed shaft and the central axis of the half gear are on the same straight line; a number of half gears are provided, which are evenly and equidistantly distributed on the outside of the fixed shaft; and the number of springs corresponds to the number of half gears.
[0009] As a further optimization of this utility model, the following features are provided: two circular holes are provided, which are symmetrically distributed on the upper end of the mounting frame; the partition is rectangular in shape, and the outer side of the partition is closely fitted to the inner side of the cavity; and several transmission components are provided, which are evenly and equidistantly distributed on the inner side of the cavity.
[0010] As a further optimization of this utility model, the transmission assembly includes a return spring, a transmission block fixedly connected to the bottom end of the return spring, a curved groove opened at the upper end of the transmission block, a transmission column fixedly connected to the inner side of the transmission block, a ball bearing installed on the inner side of the transmission column, a through hole opened on the outer side of the transmission column, a sponge strip provided on the inner side of the transmission column, and a toothed block fixedly connected to the lower end of the transmission block.
[0011] As a further optimization of this utility model, the upper end of the reset spring is fixedly connected to a partition plate, the central axis of the reset spring and the central axis of the transmission column are on the same straight line, the included angle between the transmission column and the mounting bracket is 90°, and the transmission column slides inside the mounting bracket.
[0012] As a further optimization of this utility model, the projection of the transmission block in the vertical direction is elliptical, the transmission block and the transmission column are on the same axis, the curved groove is located below the partition plate, the through hole is located above the partition plate, and a number of through holes are provided. The through holes are evenly and equidistantly distributed in a ring array on the outside of the transmission column.
[0013] As a further optimization of this utility model, the upper end of the sponge strip is attached to the outer side of the ball bearing, the outer side of the ball bearing is attached to the outer side of the guide roller, the position of the toothed block corresponds one-to-one with the position of the half gear, and one side of the toothed block meshes with one side of the half gear.
[0014] Compared with the prior art, the beneficial effects of this utility model are:
[0015] In this invention, through the pre-warning mechanism and transmission mechanism, the device can promptly detect minute changes in the guide roller when it is scratched by casting strip slag, and issue a pre-warning signal to facilitate workers to quickly identify the damaged parts and carry out timely repairs or replacements, thus avoiding production interruptions and further deterioration of casting strip quality caused by component damage. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0017] Figure 2 This is a schematic diagram of the installation position of the transmission mechanism of this utility model;
[0018] Figure 3 This is a schematic diagram of the early warning mechanism structure of this utility model;
[0019] Figure 4 This is a schematic diagram of the transmission mechanism structure of this utility model;
[0020] Figure 5 This is a cross-sectional view of the transmission mechanism of this utility model;
[0021] Figure 6 This is a schematic diagram of the transmission component structure of this utility model;
[0022] Figure 7 This is a cross-sectional view of the transmission component of this utility model.
[0023] In the diagram: 1. Support block; 2. Support guide roller frame; 3. Guide roller; 4. Warning mechanism; 41. Column; 42. Fixed shaft; 43. Half gear; 44. Spring; 5. Transmission mechanism; 51. Mounting bracket; 52. Cavity; 53. Circular hole; 54. Partition plate; 55. Transmission assembly; 551. Return spring; 552. Transmission block; 553. Curved groove; 554. Transmission column; 555. Ball bearing; 556. Through hole; 557. Sponge strip; 558. Toothed block. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] It should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to this application. As used herein, the singular form is intended to include the plural form as well, unless the context clearly indicates otherwise. Furthermore, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.
[0026] Please see Figure 1-7 This utility model provides a technical solution:
[0027] A constant-temperature casting device for thin strip steel includes a support block 1 and a support guide roller frame 2. A guide roller 3 is installed inside the support guide roller frame 2. An early warning mechanism 4 is fixedly connected to the upper end of the support block 1. A transmission mechanism 5 is fixedly connected to the upper end of the support block 1. The early warning mechanism 4 includes a column 41. A fixed shaft 42 is fixedly connected to the inner side of the column 41. A half gear 43 is rotatably connected to the outer side of the fixed shaft 42. A spring 44 is fixedly connected to the inner side of the half gear 43. The transmission mechanism 5 includes a mounting frame 51. A cavity 52 is opened inside the mounting frame 51. A round hole 53 is opened at the upper end of the mounting frame 51. A partition 54 is fixedly installed inside the mounting frame 51. A transmission component 55 is installed inside the mounting frame 51.
[0028] As a further implementation of this solution, two circular holes 53 are provided, which are symmetrically distributed on the upper end of the mounting bracket 51. The partition plate 54 is rectangular in shape, and the outer side of the partition plate 54 is closely fitted with the inner side of the cavity 52. Several transmission components 55 are provided, which are evenly and equidistantly distributed on the inner side of the cavity 52. This arrangement facilitates the injection of lubricating fluid into the cavity 52 through the circular holes 53, so that the lubricating fluid enters the cavity 52 more evenly and avoids the situation of uneven distribution of lubricating fluid due to a single injection port.
[0029] As a further implementation of this scheme, two columns 41 are provided, which are symmetrically distributed on the upper end of the support block 1. The included angle between the fixed shaft 42 and the columns 41 is 90°. The central axis of the fixed shaft 42 and the central axis of the half gear 43 are on the same straight line. Several half gears 43 are provided, which are evenly and equidistantly distributed on the outside of the fixed shaft 42. The number of springs 44 corresponds to the number of half gears 43. This arrangement can strengthen the mutual support between components, improve the stability of the device, and make the components evenly distributed, which is convenient for observing the working status of the components.
[0030] As a further implementation of this solution, the transmission assembly 55 includes a return spring 551, a transmission block 552 fixedly connected to the bottom end of the return spring 551, a curved groove 553 opened at the upper end of the transmission block 552, a transmission column 554 fixedly connected to the inner side of the transmission block 552, a ball bearing 555 installed on the inner side of the transmission column 554, a through hole 556 opened on the outer side of the transmission column 554, a sponge strip 557 provided on the inner side of the transmission column 554, and a toothed block 558 fixedly connected to the lower end of the transmission block 552. The curved groove 553 can collect the dripping lubricating fluid, which adheres to the surface of the return spring 551 during the deformation process, preventing the return spring 551 from rusting and avoiding the waste of lubricating fluid.
[0031] As a further implementation of this solution, a partition 54 is fixedly connected to the upper end of the return spring 551. The central axis of the return spring 551 and the central axis of the transmission column 554 are on the same straight line. The angle between the transmission column 554 and the mounting bracket 51 is 90°. The transmission column 554 slides inside the mounting bracket 51. This arrangement enables the return spring 551 to provide an upward elastic force to the transmission block 552, so that the transmission block 552 can drive the transmission column 554 to quickly return to the initial position when it is not subjected to external force.
[0032] As a further implementation of this solution, the vertical projection of the transmission block 552 is elliptical. The transmission block 552 and the transmission column 554 are on the same axis. The curved groove 553 is located below the partition plate 54, and the through hole 556 is located above the partition plate 54. Several through holes 556 are provided. The through holes 556 are evenly and equidistantly distributed in a ring array on the outside of the transmission column 554. This ensures that the transmission block 552 can move vertically up and down while minimizing the friction between it and the mounting bracket 51.
[0033] As a further implementation of this solution, the upper end of the sponge strip 557 is attached to the outer side of the ball 555, the outer side of the ball 555 is attached to the outer side of the guide roller 3, the position of the toothed block 558 corresponds one-to-one with the position of the half gear 43, and one side of the toothed block 558 meshes with one side of the half gear 43. This arrangement allows the lubricant in the sponge strip 557 to be applied to the surface of the ball 555, thereby reducing the surface friction of the ball 555 and preventing excessive friction when the ball 555 contacts the guide roller 3.
[0034] Workflow: Before using the device, first inspect it to ensure the mechanical structure is intact and all components are securely installed without looseness. Then, adjust the position of the support guide roller frame 2 according to the width, thickness, and other specifications of the thin strip steel, ensuring the inlet of the support guide roller frame 2 matches the running trajectory of the strip steel. This ensures the strip steel can smoothly enter the support guide roller frame 2. When the cast strip enters the support guide roller frame 2, several guide rollers 3 installed on the inner side of the support guide roller frame 2 will guide and support the cast strip, ensuring the strip steel can pass through the support guide roller frame 2 smoothly and accurately. During prolonged use, the guide rollers 3 will also rotate due to the friction from the cast strip when supporting and clamping it. When the cast strip... When slag scratches the guide roller 3, it will cause uneven scratches on the surface of the guide roller 3. Since the outer side of the guide roller 3 is in contact with the outer side of the ball 555, when the guide roller 3 rotates, the scratches on the surface will exert varying degrees of pressure on the ball 555. When the guide roller 3 exerts more pressure on the ball 555, when the ball 555 moves downward, it will drive the toothed block 558 to move downward through the transmission block 552 fixedly connected to the outer side of the transmission column 554. The downward movement of the toothed block 558 will drive the half gear 43 meshing on one side to rotate. When the half gear 43 rotates, it will drive the fixedly connected spring 44 to move. Since the spring 44 has good elasticity, it will vibrate while moving. When the roller 3 compresses the ball 555 less, the return spring 551 recovers its deformation, causing the transmission block 552 to move quickly toward the partition 54. The movement of the transmission block 552 will cause the toothed block 558 fixedly connected at the bottom to move upward. The upward movement of the toothed block 558 will cause the half gear 43 meshing on one side to quickly return to its original position. During the return process of the half gear 43, the vibration of the fixedly connected spring 44 will be intensified, making it easier for the staff to notice and quickly identify the damaged part. When the device is used for a long time, lubricating fluid can be injected into the cavity 52 through the round hole 53. The lubricating fluid in the cavity 52 will enter the transmission column 554 through the through hole 556 and soak into the cavity. In the sponge strip 557, when the ball 555 rotates, the lubricant in the sponge strip 557 will be applied to the surface of the ball 555 to reduce the surface friction of the ball 555 and prevent excessive friction when the ball 555 contacts the guide roller 3. At the same time, the lubricant inside the cavity 52 will make the sliding of the transmission column 554 in the mounting bracket 51 and the partition 54 smoother. Due to the curved groove 553 opened at the upper end of the transmission block 552, even if the lubricant drips, it will be collected by the transmission block 552 and adhere to the surface of the return spring 551 during the deformation process of the return spring 551, preventing the return spring 551 from rusting, avoiding the waste of lubricant, and extending the service life of the device components.
[0035] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A constant-temperature casting apparatus for thin strip steel, comprising a support block (1) and a support guide roller frame (2), characterized in that: The inner side of the support guide roller frame (2) is equipped with a guide roller (3), the upper end of the support block (1) is fixedly connected with an early warning mechanism (4), and the upper end of the support block (1) is fixedly connected with a transmission mechanism (5). The warning mechanism (4) includes a column (41), a fixed shaft (42) is fixedly connected to the inner side of the column (41), a half gear (43) is rotatably connected to the outer side of the fixed shaft (42), and a spring (44) is fixedly connected to the inner side of the half gear (43). The transmission mechanism (5) includes a mounting frame (51), a cavity (52) is provided on the inner side of the mounting frame (51), a round hole (53) is provided on the upper end of the mounting frame (51), a partition plate (54) is fixedly installed on the inner side of the mounting frame (51), and a transmission component (55) is installed on the inner side of the mounting frame (51).
2. The isothermal casting apparatus for thin strip steel continuous casting according to claim 1, characterized in that: Two columns (41) are provided, and the two columns (41) are symmetrically distributed on the upper end of the support block (1). The included angle between the fixed shaft (42) and the column (41) is 90°. The central axis of the fixed shaft (42) and the central axis of the half gear (43) are on the same straight line. There are several half gears (43). The half gears (43) are evenly and equidistantly distributed on the outside of the fixed shaft (42). The number of springs (44) corresponds to the number of half gears (43).
3. The isothermal casting apparatus for thin strip steel continuous casting according to claim 1, characterized in that: Two circular holes (53) are provided, and the two circular holes (53) are symmetrically distributed on the upper end of the mounting frame (51). The partition (54) is rectangular in shape, and the outer side of the partition (54) is closely fitted to the inner side of the cavity (52). Several transmission components (55) are provided, and the transmission components (55) are evenly and equidistantly distributed on the inner side of the cavity (52).
4. The isothermal casting apparatus for thin strip steel continuous casting according to claim 1, characterized in that: The transmission assembly (55) includes a return spring (551), a transmission block (552) is fixedly connected to the bottom end of the return spring (551), a curved groove (553) is provided at the upper end of the transmission block (552), a transmission column (554) is fixedly connected to the inner side of the transmission block (552), a ball bearing (555) is installed on the inner side of the transmission column (554), a through hole (556) is provided on the outer side of the transmission column (554), a sponge strip (557) is provided on the inner side of the transmission column (554), and a toothed block (558) is fixedly connected to the lower end of the transmission block (552).
5. The isothermal casting apparatus for thin strip steel continuous casting according to claim 4, characterized in that: The upper end of the reset spring (551) is fixedly connected to a partition plate (54). The central axis of the reset spring (551) and the central axis of the transmission column (554) are on the same straight line. The included angle between the transmission column (554) and the mounting bracket (51) is 90°. The transmission column (554) slides inside the mounting bracket (51).
6. The isothermal casting apparatus for thin strip steel continuous casting according to claim 4, characterized in that: The projection of the transmission block (552) in the vertical direction is elliptical. The transmission block (552) and the transmission column (554) are on the same axis. The curved groove (553) is located below the partition plate (54). The through hole (556) is located above the partition plate (54). Several through holes (556) are provided. The through holes (556) are evenly and equidistantly distributed in a ring array on the outside of the transmission column (554).
7. The isothermal casting apparatus for thin strip steel continuous casting according to claim 4, characterized in that: The upper end of the sponge strip (557) is attached to the outer side of the ball (555), the outer side of the ball (555) is attached to the outer side of the guide roller (3), the position of the toothed block (558) corresponds one-to-one with the position of the half gear (43), and one side of the toothed block (558) meshes with one side of the half gear (43).